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USER MANUAL 1.6
B-PRIMIS DC-PRIME Series

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Summary of Contents for BERGHOF B-PRIMIS DC-PRIME Series

  • Page 1 USER MANUAL 1.6 B-PRIMIS DC-PRIME Series...
  • Page 2 This manual is only complete in conjunction with the product-related hardware and software user manuals re- quired for the individual application. You can reach us at: Berghof Automation GmbH Arbachtalstrasse 26 72800 Eningen Germany T +49.7121.894-0 F +49.7121.894-100 E-mail: controls@berghof.com https://www.berghof-automation.com Die Berghof Automation GmbH ist nach DIN EN ISO 9001: 2000 zertifiziert...
  • Page 3: Change Log

    Dual Core versions added 16.09.2022 Cyber security added 12.12.2022 Additional Warning notice + installation instruction 23.01.2023 Correction temperature values; Supplement RMA process; Consumption, Cyber-security, Nameplate 25.09.2023 Adaption Cyber security Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 4: Table Of Contents

    CAN interface ............................. 17 Serial interface ........................... 17 Onboard inputs / outputs ........................17 Real Time Clock ..........................17 microSD card ............................17 Summary of features ......................... 17 INSTALLATION ..........................18 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 5 6.2.1. Web Terminal Configuration ......................50 6.2.2. On-Screen Configuration ........................52 6.2.3. Status indicators ..........................54 Location of the status LEDs ........................ 54 Meaning of the LEDs .......................... 54 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 6 CUSTOMER SERVICES / ADDRESSES ..................... 70 12.1. Customer service ......................... 70 12.2. Addresses ............................ 70 APPENDIX ............................ 72 13.1. Information on copyright and software licence ................72 13.2. List of figures ..........................72 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 7: General Information

    Safety → Mechanical design → Electrical design → Connections → Start-up → Upkeep and maintenance → Decommissioning → Disposal  Always keep this user handbook available alongside the product. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 8: Symbols And Visual Depictions

    Non-compliance with the safety features will result in death or serious injury.  Take preventive measures. WARNING Possible serious injury or death Non-compliance with the safety features may result in death or serious injury.  Take preventive measures. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 9: Qualified Personnel

    The user must always be kept abreast of any current relevant information regarding the device and its use or operation. The user takes direct responsibility for agreeing with the competent authorities the use of safety-related control components, and for compliance with their instructions. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 10: Intended Use

    Always pack the device in its original packaging for transport.  For storage, refer to the applicable statement of ambient conditions (see ".").  Protect the device against condensation and damp. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 11: Devices With Batteries/Rechargeable Batteries

    The delivery documentation contains important information about the device and is part of the product.  If you discover damage in transport, or if the equipment delivered does not match the order: Inform the supplier immediately. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 12: Safety

     It is recommended to wear personal protective equipment, e.g. protective gloves when handling the warmed up device. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 13: Working On The Device

     Always use https instead of http  Deactivate unnecessary services such as (FTP/SSH/Webserver) Contact person for cybersecurity of Berghof products: Berghof Automation Product Security Incident Response Team psirt.automation@berghof.com Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 14: Product Description

    The device connection area for all external connections is located at the rear of the devices. These devices are intended for installation on a flat surface in a pre-prepared installation cut-out. All connections are of the plug-in type. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 15: Overview

    Terminating resistor CAN [CAN1] (120 Ohm) (only version S05) USB 2.0 MicroSD card slot µSD EtherCAT [ETH1], also configurable as Ethernet Terms in [ ] are the CODESYS designations of the interfaces Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 16: Scope Of Delivery And Accessories

    USB sticks with FAT/FAT32 formatting are supported. If you require support for other USB formats, please contact our Technical Support. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 17: Can Interface

    → up to 2 CAN interfaces → 2 serial interfaces (1 x RS-485; 1 x RS-232) → 1 µSD card slot → Onboard I/O → Real Time Clock (RTC) Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 18: Installation

    The max. ambient temperature inside the control cabinet must not exceed 55 °C Single Core, 50 °C Dual Core, in operation. → The support material for the installation cut-out must be flat, sufficiently stable, and be from 1 to 3 mm thick. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 19 Cut a rectangular installation cut-out in the support material: Height: 123 mm Width: 186.4 mm Max. corner radius: 1.5 mm Optimum thickness of the support material: 1.0 mm to 3.0 mm Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 20: Preparation For Front Installation Dc-Prime 10

     Make sure that the mounting points of the device are all in a common plane, with no more than maximum ±0.5 mm variation. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 21 Cut a rectangular installation cut-out in the support material: Height: 163 mm Width: 242 mm Max. corner radius: 1.5 mm Optimum thickness of the support material: 1.0 to 3.0 mm Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 22: Preparation For Front Installation Dc-Prime 15

     Make sure that the mounting points of the device are all in a common plane, with no more than maximum ±0.5 mm variation. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 23 Cut a rectangular installation cut-out in the support material: Height: 231 mm Width: 377.8 mm Max. corner radius: 1.5 mm Optimum thickness of the support material: 1.0 mm to 3.0 mm Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 24: Assembly

    If installation is performed carelessly the device can fall out of the installation cut-out or be damaged.  Do not tilt the device.  Restrain the device against falling until the securing clips have been tightened. Make sure the device lies flush all round. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 25 Insert the other securing clips and tighten the screws in all the securing clips equally (max 35 Ncm). DC-Prime 15: 14 securing clips DC-Prime 10: 8 securing clips DC-Prime 7: 6 securing clips Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 26: Connection

    All connections and cables must be laid so as to prevent inductive and capacitive interference causing any damage to the device.  Ensure that the infeed lines provide adequate current and voltage carrying capacity. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 27: Connecting The Power Supply

    DC-Prime 15: max. 0.9 A (peak current 1.5 A) The following counterparts have been tested with the S2C-SMT 3.5 (Weidmüller) connector and are approved for use with the device: → B2CF 3.50/12/180 → NOTE  Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 28 It is strongly recommended to install the supplied ferrite sleeves on the digital output wires (Pins 1,3,5,7) and Pin 10, (if separately supplied) over two turns. (Except DC-Prime 7) Fig. 1212: Ferrite sleeve and cablet Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 29: Data Connections

    USER MANUAL 1.6 | B-PRIMIS DC-PRIME SERIES 5.2. Data connections 5.2.1. Block circuit diagram DC-Prime 7/10/15 Fig. 1313: Block circuit diagram DC-Prime 7/10/15 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 30: Digital Inputs And Outputs

    – Power supply ing input 2 (see "Power supply" section) DO 3 digital output Fig. 1414: Digital inputs and outputs DC-Prime plug connector X1 with LEDs 1 to 8 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 31 +24 V DC – Voltage drop < 0.1 V – (at rated current) Rated current 0.5 A – at "1” signal Total current of all out- max. 2 A – puts Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 32 Dependent on the cycle time set in the programming system Protection against re- – verse polarity Potential isolation – Status display One yellow LED per input Lights up at logical 1 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 33 Fig. 1717: Circuit diagram of the principles of positive switching input Fig. 1818: Operating ranges of the digital inputs (type 1/3), negative switching Item Assignment Item Assignment “ON” range Transition range Signal-noise ratio <1 V “OFF” range Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 34: Counter Inputs (C)

    Examples for counters: Up/Down; Pulse/Direction; Encoder (A/B) Fig. 1919: Counter Up/Down or Pulse/Direction Assignment Assignment Up, Pulse, A (CNT0) Up, Pulse, A (CNT1) Down, Direction, B (CNT0) Down, Direction, B (CNT1) Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 35: Example For A Counter: Capture Input Or Counter Input

    The power supply to the sensor (24 V DC; GND) and the signal must both be within the same cable. → The PLC and sensor must be supplied by the same power supply unit. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 36: Analogue Inputs (Only S02 - S05)

    Weidmüller B2CF 3.50/06/180(F) SN BK Fig. 2121: Analogue inputs on X2 Analogue inputs X2 Assignment Assignment AI1 (U/T) AI3 (U/T) AGND AGND AI2 (U) AI4 (U) Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 37: Data From Analogue Inputs

    The filtering can be activated and configured using CODESYS V3. The sampling rate is constant. It can only be filtered with a whole multiple of the sampling rate. Operating modes for the analogue inputs Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 38 Input type – Unsymmetrical voltage metering (single-ended) Reference potential AGND – Dynamic characteristics Analogue filtering Second-order low – pass, limit frequency 650 Hz Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 39 – Dynamic characteristics Analogue filtering Second-order low pass, – limit frequency 650 Hz Greatest temporary de- 1% of measuring range – viation during electrical error testing according IEC 61131-2 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 40 USER MANUAL 1.6 | B-PRIMIS DC-PRIME SERIES Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 41: Voltage Input Ai (U)

    Do not connect to the common GND. The required connections can already be found on the circuit board.  Cables to the analogue sensors/encoders should be connected as directly as possible (avoid the use of terminals and terminal blocks). Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 42: Temperature Measurement Ai (T)

    The nearest AI (U) connection is used to compensate the resistance in the cable. It can only be used directly in conjunction with the following AI (U/T) channel. Channels 1 and 2, and also channels 3 and 4 each form a pair for 3-wire measurement. 5.2.5. Ethernet interface Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 43 Meaning to IEEE 802.3 clause 25 LNK/RCV green Link, Data Receive Flashing: connection active; data transfer in progress Off: no connection established SPEED yellow On = 100 Mbit/s Off = 10 Mbit/s Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 44: Ethercat Interface

    Meaning to IEEE 802.3 clause 25 LNK/RCV green Link, Data Receive Flashing: connection active; data transfer in progress Off: no connection established SPEED yellow On = 100 Mbit/s Off = 10 Mbit/s Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 45: Usb Interface

     Use only USB devices that have no direct connection between signal earth and the housing. The USB interface plug is designed to withstand 1,000 plugging and unplugging cycles. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 46: Can Interface (Only S03 - S05)

    If the CAN interface is located at the start or end of the CAN bus topology:  set switch S2 to ON in order to switch on the 120 Ω terminal resistance between CAN_L and CAN_H. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 47: Serial Interfaces (Only S04 - S05)

    If the interface is located at the start or end of the bus topology:  Set switch S3 to ON in order to switch on the 120 Ω differential terminating resistor. Fig. 2929: RS-485 switchable terminating resistor Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 48: Signal Interference And Terminating Resistor

    For electrically isolated interfaces with connections to the reference ground at one point: link to GND.  Where necessary, provide an attenuated link to GND (for instance via 200 Ω) at multiple points. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 49: Operation

    The device does not have an on/off switch. The device starts automatically when the system is switched on or the power is connected. Switching off The device is switched off when the system is switched off or the power supply is disconnected. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 50: Initial Setup Of The Device

    If your device does not have a password printed on the device label, the username and password are the same. e.g. User: admin / Password: admin. The web configuration page will be displayed: Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 51 Configuration DC211x: ETH0 = X4, ETH1 = X5 Save the settings by clicking on "Save". Additional settings can also be viewed and/or modified on the web configuration page (for example “system time”, display resolution, TargetVisu). Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 52: On-Screen Configuration

    Fig. 3333: Main screen of the device To change the IP address via the display, press the “Settings” icon (1). The page with the network settings of the device appears. Fig. 3434: Network settings Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 53 The main screen of the device will be displayed. – or – Press the "Save” button. The settings will be saved and the device will restart automatically. The device is now configured and ready for use. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 54: Status Indicators

    While the Run/Stop light is flashing yellow: the device is in use and must not be switched off. The device does not show warnings via the LEDs during start-up. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 55: Function Key S1

    For the battery the regulations according to UN 3091 -PI 970 Section II Button Cell apply. Further PSDS/MSDS information from the manufacturer is applicable batteries/rechargeable batteries as specified in UN 3091 -PI 970 Section II Button Cell. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 56: Microsd Card (Only S03 - S05)

    The life cycle of the gold-plated contacts is up to 10,000 plugging and unplugging cycles. The microSD card drive has a push-in/push-out insertion and ejection mechanism. To avoid malfunctions, do not withdraw the microSD card by pulling it. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 57: Troubleshooting

    Log in to the device via a web browser. Determine the cause of the fault (Diagnostics > PLC Log/System Log). Correct the fault. Restart the device. The device is now ready for use. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 58: Maintenance And Service

    To avoid faults due to inadvertent activation, switch the device off before cleaning the front panel.  Clean the surfaces using only a dry, lint-free cloth.  Clean the glass only with normal window-cleaning agents or alcohol solutions. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 59: Uninstallation

    Fig. 3838: Undoing the screws Undo the screws on all the securing clips equally. DC Prime 15 : 14 securing clips DC Prime 10: 8 securing clips DC Prime 7: 6 securing clips Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 60 Fig. 3939: Removing the securing clips Removing the securing clips. Fig. 4040: Pushing the device out of the installation cut-out Push the device evenly forward out of the installation cut-out. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 61: Disposal

    Dispose of the electronic scrap in accordance with the national laws and regulations.  Check that the battery is fully discharged.  Dispose of the battery in accordance with the national laws and regulations, via an authorised collection point. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 62: Information And Options

    If the installation are followed, this applies to the front and rear side of the device. 0 °C to 55 °C Single Core, 0 °C to 50 °C Dual Core Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 63 Max. 0.8 A (with 15” device max. 0.9A), peak current 1.5 A at +24 V DC fused Power consumption, dig. Outputs Depending on the output load, max. 2 A continuous rating Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 64 Digital OUT 4 x DO (0,5 A) Analog IN 4 x universal analogue inputs (-10 V…+10 V), 2x PT100 / PT1000 Resolution 24 bit Battery Type Panasonic VL2020 or similar Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 65 B-Primis DC-Prime 15 Lifespan 10 years (depending on the operating temperature) Storage 1 year without voltage (ex-works value without ageing; RTC data may be lost during longer storage periods) Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 66: Nameplate

    Supply voltage and maximum Version identification current Customer material number QR code (identification no.) Production date (year/week) Manufacturer’s logo Manufacturer (manufacturer’s Conformity marking address) MAC addresses of the unit Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 67: Device Variations And Identification

    S-01010104-0408 Same as S03 + 1x RS232/485 Kombi; additional 1 GB Flash (2 GB Flash in total) DC-Prime 15 S05 S-01010104-0508 Same as S04 + additional CAN Bus, RJ45 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 68: Options And Add-Ons

    The additional features included or installed in each device are listed on the options label. This label can be found on the device and/or on the packaging. Abb. 4242: Options label Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 69: Standards And Certificates

    The technical data for DC Prime 7/10/15 can be found in the modular controllers category. If a document is missing, it can be requested via our contact form at https://www.berghof-automation.com/kontakt Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 70: Customer Services / Addresses

    Please send the goods to the following address, stating the RMA number and a detailed description of the error: Berghof Automation GmbH BU Automatisierungstechnik Reparaturservice Arbachtalstrasse 26 72800 Eningen 12.2. Addresses CAN in Automation; international manufacturer and user organisation for CAN users in Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 71 Am Weichselgarten 26 91058 Erlangen headquarters@can-cia.de www.can-cia.de EtherCAT Technology Group ETG Headquarters Ostendstraße 196 90482 Nürnberg info@ethercat.org www.ethercat.org Beuth Verlag GmbH, 10772 Berlin VDE-Verlag GmbH, 10625 Berlin URL: www.iec.ch Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 72: Appendix

    Mozilla Public License (MPL) → FreeType License (FTL) The source code of the free software may be requested from Berghof Customer Service within three years of delivery of the device, at cost price. 13.2. List of figures Fig. 1: Overview B-Primis DC-Prime 7/10/15 (rear view) ................15 Fig.
  • Page 73 Fig. 39: Removing the securing clips ......................60 Fig. 40: Pushing the device out of the installation cut-out ................60 Fig. 41: Nameplate ............................66 Abb. 42: Options label ........................... 68 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

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