Mitsubishi Electric AJ65SBT-RPS User Manual
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Mitsubishi Electric AJ65SBT-RPS User Manual

Mitsubishi Electric AJ65SBT-RPS User Manual

Cc-link system optical repeater module
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CC-Link System Optical
Thank you for buying the programmable controller MELSEC-A
series.
Prior to use, please read this manual thoroughly and familiarize
yourself with the product
© 1999 MITSUBISHI ELECTRIC CORPORATION
Repeater Module
AJ65SBT-RPS
AJ65SBT-RPG
MODEL AJ65SBT-RPS/RPG-U
IB(NA)-0800089-O(2410)MEE
User's Manual

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  • Page 1 CC-Link System Optical Repeater Module User’s Manual AJ65SBT-RPS AJ65SBT-RPG Thank you for buying the programmable controller MELSEC-A series. Prior to use, please read this manual thoroughly and familiarize yourself with the product MODEL AJ65SBT-RPS/RPG-U IB(NA)-0800089-O(2410)MEE © 1999 MITSUBISHI ELECTRIC CORPORATION...

  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. In this manual, the safety precautions are classified into two levels: "...
  • Page 3 [Design Precautions] WARNING ● Input/output could be switched on or off when a problem occurs in the repeater module. So build an external monitoring circuit that will monitor any input/output signals that could cause a serious accident. CAUTION ● Use the programmable controller in the environment that meets the general specifications contained in this Manual.
  • Page 4 [Wiring Precautions] WARNING ● Be sure to shut off all phases of the external power supply used by the system before installation or wiring. If the power is not disconnected at all phases an electric shock or product damage may result. CAUTION ●...
  • Page 5 [Wiring Precautions] CAUTION ● When removing the cable from the module, do not pull the cable. When removing the cable with a connector, hold the connector on the side that is connected to the module. When removing the cable connected to the terminal block, first loosen the screws on the part that is connected to the terminal block.
  • Page 6 [Disposal Precautions] CAUTION ● When disposing of this product, treat it as industrial waste.
  • Page 7 PRÉCAUTIONS DE SÉCURITÉ (Lire ces précautions avant toute utilisation du produit.) Avant d'utiliser ce produit, lire attentivement ce manuel ainsi que les manuels auxquels il renvoie, et toujours considérer la sécurité comme de la plus haute importance en manipulant le produit correctement. Dans ce manuel, les précautions de sécurité...
  • Page 8 [Précautions lors de la conception] AVERTISSEMENT ● Les entrées/sorties peuvent se trouver activées ou désactivées par l'apparition d'un problème dans le module répéteur. On doit donc constituer un circuit de surveillance externe pour le suivi des signaux d'entrée/sortie qui pourraient être à l'origine d'accidents ou d'incidents graves.
  • Page 9 [Précautions d'installation] ATTENTION ● Éviter tout contact direct avec les parties conductrices ou les composants électroniques du module. Cela pourrait entraîner des dysfonctionnements ou une panne du module. ● Serrer le module fermement avec un rail DIN ou avec des vis de fixation serrées dans les limites du couple de serrage prescrit.
  • Page 10 [Pécautions de câblage] AVERTISSEMENT ● Avant installation ou câblage, toujours vérifier que les alimentations externes utilisées par le système ont été coupées sur toutes les phases. Si l'alimentation n'est pas déconnectée sur toutes les phases, il y a risque d'électrocution et d'endommagement du produit. ATTENTION ●...
  • Page 11 [Pécautions de câblage] ATTENTION ● Pour enlever un câble du module, ne pas tirer sur le câble proprement dit. Pour enlever un câble muni de connecteurs, le saisir par le connecteur du côté du module. Pour enlever un câble raccordé au bornier, commencer par desserrer les vis du point de fixation sur le bornier.
  • Page 12 ATTENTION ● Ne jamais tenter de démonter ou modifier le module. Il y aurait risque de panne, dysfonctionnement, blessure ou départ de feu. ● Ne pas faire tomber le module, ni le soumettre à de forts chocs. Cela risquerait d'endommager le module. ●...

  • Page 13: Conditions Of Use For The Product

    PRODUCTs are required. For details, please contact the Mitsubishi Electric representative in your region. (3) Mitsubishi Electric shall have no responsibility or liability for any problems involving programmable controller trouble and system trouble caused by DoS attacks, unauthorized access, computer viruses, and other cyberattacks.
  • Page 14 REVISIONS * The manual number is given on the bottom right of the top cover. Revision date * Manual number Description Nov., 1999 IB (NA)-0800089-A First edition Jun., 2000 IB (NA)-0800089-B Correction Section 2.2(5) Jan., 2001 IB (NA)-0800089-C Correction Section 3.3.2(3) Mar., 2005 IB (NA)-0800089-D Addition...
  • Page 15 4.2, 4.4, 4.8, Chapter 6 This manual confers no industrial property rights or any rights of any other kind, nor dose it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

  • Page 16: Table Of Contents

    CONTENTS 1. OVERVIEW ....................20 Features....................20 2. SYSTEM CONFIGURATION ............... 22 Total configuration ................22 Checking hardware versions............... 23 Checking serial number ..............23 Cautions on system configuration............24 3. SPECIFICATIONS ..................32 General specifications................. 32 Performance specifications..............34 Specifications of connection cables ............

  • Page 17: About The Manuals

    ABOUT THE MANUALS The following manuals are relevant to this product. Related Manual Manual name Manual Number MELSEC iQ-R CC-Link System Master/Local Module User's Manual SH-081269ENG (Startup) MELSEC iQ-R CC-Link System Master/Local Module User's Manual SH-081270ENG (Application) MELSEC-Q CC-Link System Master/Local Module User's Manual SH-080394E MELSEC-L CC-Link System Master/Local Module User's Manual SH-080895ENG...

  • Page 18: Compliance With Emc And Low Voltage Directives

    COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES (1) Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment, certain measures may be necessary. Please refer to one of the following manuals. •...

  • Page 19: Abbreviated Names, Generic Names And Terms

    ABBREVIATED NAMES, GENERIC NAMES AND TERMS Abbreviated names, Description generic names and terms Abbreviation of AJ65SBT-RPS/AJ65SBT-RPG type CC-Link system AJ65SBT-RPS/RPG optical repeater module. Abbreviation of AJ65SBT-RPT type CC-Link system repeater AJ65SBT-RPT (T-junction) module. Abbreviation of AJ65FBTA-RPH type CC-Link system low profile AJ65FBTA-RPH waterproof type repeater hub module.

  • Page 20: Product Structure

    PRODUCT STRUCTURE The product structure of AJ65SBT-RPS/RPG is given in the table below. Part name Quantity AJ65SBT-RPS/RPG module Terminating resistor 110Ω 1/2W (Brown, Brown, Brown) Terminating resistor 130Ω 1/2W (Brown, Orange, Brown)

  • Page 21: Overview

    1. OVERVIEW This User's Manual describes the specifications, part names, settings and others of the AJ65SBT-RPS type CC-Link system optical repeater module (for SI/H-PCF/Broad-band H-PCF/QSI optical fiber cables) and the AJ65SBT-RPG type CC-Link system optical repeater module (for GI optical fiber cables) used in the CC-Link system.
  • Page 22 This module can be mounted onto the control panel with either screws or DIN rail. (5) Compact module size The module size has been reduced to the same one as that of AJ65SBTC4-16  / AJ65SBTC1-32  type small remote I/O module. AJ65SBT-RPS/RPG Item Size Height 50 mm Width...

  • Page 23: System Configuration

    2. SYSTEM CONFIGURATION Total configuration The total configuration employed when the AJ65SBT-RPS/RPG module is used is as shown below. [Segment] Master station Remote Intelligent Repeaters Repeaters I/O station device station (AJ65SBT-RPS/RPG) (AJ65SBT-RPS/RPG) [Segment (1st stage)] Repeaters (AJ65SBT-RPS/RPG) Remote Intelligent Remote...

  • Page 24: Checking Hardware Versions

    Year and month of manufacture Hardware version Software version Conformed standard yymm A B Checking serial number The serial number of the AJ65SBT-RPS/RPG can be checked on the SERIAL section on the rating plate. Serial number Relevant regulation standards...

  • Page 25: Cautions On System Configuration

    Cautions on system configuration (1) Conditions of usable master module When the AJ61BT11, A1SJ61BT11, AJ61QBT11 and A1SJ61QBT11 modules are used, those of the functional version B or later must be employed. Use the master module bearing the version 9707 B or later in the DATE column of the rating plate as shown in the figure below.
  • Page 26 Module Optical fiber Cable SI type optical fiber cable (max. extension distance of cable: 500m) AJ65SBT-RPS H-PCF/Broad-band H-PCF/QSI type optical fiber cable (max. extension distance of cable: 1000m) AJ65SBT-RPG GI type optical fiber cable (max. extension distance of cable: 2000m)
  • Page 27 RPG enables communication between the master station and a remote station located up to two segments away from the master station segment. If the system includes both the AJ65SBT-RPS and AJ65SBT-RPG, however, up to two stages can be placed. [System using AJ65SBT-RPGs only, or including both...
  • Page 28 (5) Instructions for using different models of repeaters in combination Note that when combining the repeaters of different models, there are the following restrictions on the number of connectable repeaters and the number of connected stages. Max. number of repeaters Max.
  • Page 29 POINT • For the CC-Link system, up to 2 repeater types can be used in combination. Using 3 models or more is not allowed. • When repeaters are connected in the same segment by link wiring, up to 64 modules can be connected. For details, refer to the user's manual of the master module used.
  • Page 30 Master station Segment Segment AJ65BTS-RPH or AJ65FBTA-RPH AJ65SBT-RPT One module Up to two modules Segment Segment 1st stage 1st stage AJ65SBT-RPS or AJ65SBT-RPG Two modules Segment (one set) 2nd stage Segment 2nd stage AJ65SBT-RPS Four modules Remote station (two sets)
  • Page 31 Segment 3rd stage Remote station Remote station (f) Combination pattern 6) (h) Combination pattern 8) Master station Master station Segment Segment AJ65SBT-RPS or AJ65SBT-RPG AJ65SBT-RPT Two modules Up to two modules Segment (one set) 1st stage Segment 1st stage Segment...
  • Page 32 (i) Combination pattern 9) Master station Segment AJ65BTS-RPH One module Segment 1st stage AJ65FBTA-RPH One module Segment 2nd stage Remote station...

  • Page 33: Specifications

    3. SPECIFICATIONS General specifications The general specifications of the AJ65SBT-RPS/RPG are shown below. Item Specifications Operating ambient temperature 0 to 55 °C Température 0 à 55 °C ambiante de fonctionnement Storage ambient -20 to 75 °C temperature Operating ambient humidity...
  • Page 34 *3 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude 0m. Doing so may cause malfunction. When using the programmable controller under pressure, please consult your local Mitsubishi Electric representative. *4 It can also be used in an environment other than on the control panel if the conditions such...

  • Page 35: Performance Specifications

    Performance specifications The performance specifications of the AJ65SBT-RPS/RPG are shown below. Specifications Item AJ65SBT-RPS AJ65SBT-RPG Voltage 20.4 to 26.4 VDC Power supply Current 60.0mA (at TYP. 24VDC) Simulator noise of 500Vp-p, obtained by a Noise immunity noise simulator of 1µs noise width and 25 to...
  • Page 36 Specifications Item AJ65SBT-RPS AJ65SBT-RPG SI optical fiber cable: Optical Max. transmission distance 500m GI optical fiber cable: communication of optical fiber cable between H-PCF/ Broadband H- 2000m specifications repeaters PCF/ QSI optical fiber cable: 1000m...

  • Page 37: Specifications Of Connection Cables

    Specifications of connection cables 3.3.1 CC-Link dedicated cable Use the CC-Link dedicated cable for the CC-Link system. If a cable other than the CC-Link dedicated cable is used, the performance of the CC-Link system cannot be guaranteed. For the specifications of the CC-Link dedicated cables or any other inquiries, visit the following site: CC-Link Partner Association website: www.cc-link.org Remark...
  • Page 38 Remark Prepare the following types of optical fiber cables. A type: Cable for connection inside control panel. B type: Cable for connections between outside control panels. C type: Cable for outdoor connections. D type: Cable for outdoor connections that have been reinforced. There are special cables available for moveable applications and resistance to heat.

  • Page 39: Max. Transmission Distance

    Max. transmission distance [System using AJ65SBT-RPGs only, or including both [System using only AJ65SBT-RPSs] AJ65SBT-RPS and AJ65SBT-RPG] Transmission speed set Transmission speed set Master Master to 156kbps to 156kbps station station Segment Segment Max. 1200m Max. 1200m Fiber-optic cable Fiber-optic cable Max.

  • Page 40: Procedure Up To Start Of Data Link

    Completion POINT The procedure described here is for the AJ65SBT-RPS/RPG module only. In order for you to understand the procedure of the entire CC-Link system, refer to the User's Manual of the applicable master module.

  • Page 41: Mounting And Installation

    Mount the DIN rail by fixing it with mounting screws at intervals of 200 mm or shorter. (4) To install the AJ65SBT-RPS/RPG module on the DIN rail, press, by the finger, the DIN rail hook located on the underside of the module at the centerline until you hear it clicks.

  • Page 42: Installation Environment

    (6) Install the AJ65SBT-RPS/RPG module on a flat smooth surface. If there are irregularities on the installation surface, undue force may be applied to the printed circuit boards, and the boards may be damaged.

  • Page 43: Names And Settings Of Parts

    Names and settings of parts The names of parts of the AJ65SBT-RPS/RPG module, indication statuses of LEDs, and settings of switches are described below. The following shows the AJ65SBT-RPS. The LED indications and switch settings are the same as those for the AJ65SBT-RPG.
  • Page 44 Name Application Check for the module condition by observing the state of lighting of the LED. Application Name For hardware test For normal operation Goes on: At power-on. Goes off: At power-off. Goes on: Hardware test is under operation. TEST Goes off: Communication is under operation.
  • Page 45 Name Application Set the operating condition of the module (set to OFF at the time of delivery). State of switch Operating state Test switch Hardware test Normal operation Terminal Terminal block for connecting the power supply and CC-Link dedicated block cables.

  • Page 46: Check Of Module State (Hardware Test)

    Check of module state (Hardware test) Check that the module operates normally using the module proper. Ensure to perform this check before configuring the system. A hardware test requires the following type of testing optical cable. Obtain this optional testing optical cable from your nearest Mitsubishi representative.

  • Page 47: Setting Of Switches

    Setting of switches The setting of the switches on the AJ65SBT-RPS/RPG module is described below. (1) Test switch This switch is used to set the operating condition of the AJ65SBT- RPS/RPG module. In normal operation, set it to OFF. For detail of the setting, refer to Section 4.3.

  • Page 48: Installation And Removal Of Protective Cover

    A protective cover can be installed on the front surface of the AJ65SBT- RPS/RPG module to prevent foreign matter from entering the terminal blocks. The protective cover applicable to the AJ65SBT-RPS/RPG module is specified below. Procure it as necessary. Item...

  • Page 49: Connection Of Module Through Cable

    Connection of module through cable Raccordement du câble de traversée de module The method of connecting the AJ65SBT-RPS/RPG module to the CC- Link system through the cable is shown below. La méthode de connexion d'un module AJ65SBT-RPS/RPG à un système CC-Link par câbles est représentée schématiquement ci- après.
  • Page 50 Important In each segment, ensure to use the same type of CC-Link dedicated cables. If different types of cables are used, normal data transmission will not be assured. Sur chaque segment, s'assurer qu'on utilise des câbles dédiés CC-Link du même type. Si les câbles utilisés sont de types différents, la transmission normale des données ne peut être garantie.

  • Page 51: Check For State Of Connection (Line Test)

    Check for state of connection (Line test) Connect all modules including the AJ65SBT-RPS/RPG module through the CC-Link dedicated cable. Then, check that the CC-Link system is in the state capable of performing a data link normally. Because whether or not a master station can establish a data link with a particular device station can be checked by the connection status check (circuit test), an error module can be identified.
  • Page 52 Perform the line test 2 of the master module. In this test, use any one station connected to the downstream side of the AJ65SBT-RPS/ ....Refer to the User's Manual of RPG (side where the master station does not the applicable master module.

  • Page 53: Troubleshooting

    5. TROUBLESHOOTING This section describes the measures when a trouble occurred in the AJ65SBT-RPS/RPG. Perform the troubleshooting indicated in the reference section. This chapter (3), (4) are based on Fig. 5.1. AJ65SBT-RPS/RPG (master station Remote Intelligent Remote Master station side)
  • Page 54 (1) The PW LED is not lit while the module power is ON Troubleshooting is shown below for the case that the PW LED is not lit while the module power is ON. The PW LED does not light up Was the module power turned on? Turn on the module power.
  • Page 55 Is the transmission rate of AJ65SBT-RPS/RPG set in the valid range? (Refer to Section 4.3) Correct the transmission rate setting of AJ65SBT-RPS/RPG. (Refer to Section 4.3) Is the connection of the CC-Link dedicated cable and terminating resistor correct? (Refer to Section 4.7) Connect the CC-Link dedicated cable and terminating resistor correctly.
  • Page 56 AJ65SBT-RPS /RPG and the master station? (Refer to Section 4.3) Correct the transmission rate setting of AJ65SBT-RPS/RPG to the same as the master station. (Refer to Section 4.3) Is the CC-Link dedicated cable connected correctly? (Refer to Section 4.7) Connect the CC-Link dedicated cable correctly.
  • Page 57 (Refer to Section 4.3) Correct the transmission rate setting of the remote station to the same as AJ65SBT-RPS/RPG. (Refer to Section 4.3) Is the setting of destination remote station set on the master station correct? Correct the setting of the destination remote station set on the master station.

  • Page 58: External Dimensions

    • To check the serial number, refer to Section 2.3. (1) The hardware version is D or later, or the serial number (first five digits) is "16041" or later. The following is the AJ65SBT-RPS. The same dimensions apply to the AJ65SBT-RPG. 2-4.5 x 5.1 Mounting hole (M4 fixing screw)
  • Page 59 (2) The hardware version is C or earlier, or the serial number (first five digits) is "16031" or earlier. The following is the AJ65SBT-RPS. The same dimensions apply to the AJ65SBT-RPG. 2-4.5 x 5.1 Mounting hole (M4 fixing screw) DIN rail center...
  • Page 60 Memo...

  • Page 61: Warranty

    WARRANTY Please confirm the following product warranty details before using this product. 1. Gratis Warranty Term and Gratis Warranty Range If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company.
  • Page 62 INFORMATION AND SERVICES For further information and services, please contact your local Mitsubishi Electric sales office or representative. Visit our website to find our locations worldwide. MITSUBISHI ELECTRIC Factory Automation Global Website Locations Worldwide www.MitsubishiElectric.com/fa/about-us/overseas/ TRADEMARKS The company names, system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies.
  • Page 64 HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS: 1-14, YADA-MINAMI 5-CHOME, HIGASHI-KU, NAGOYA 461-8670, JAPAN When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. Specifications subject to change without notice.

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