JEI SCORPIO BATTERY Operator's Manual

Welding carriage

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OPERATOR'S MANUAL

WELDING CARRIAGE

SCORPIO BATTERY

Unit 21 Empire Bus Pk, Burnley, Lancs, UK, BB12 6LT

Phone: +44 1706 229490

www.steelbeast.co.uk e-mail:

sales@steelbeast.co.uk

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Page 1 OPERATOR’S MANUAL WELDING CARRIAGE SCORPIO BATTERY Unit 21 Empire Bus Pk, Burnley, Lancs, UK, BB12 6LT Phone: +44 1706 229490 www.steelbeast.co.uk e-mail: sales@steelbeast.co.uk...
Page 2: Table Of Contents
Contents 1. BATTERY OPERATION ....................3 1.1. Safety precautions ..................... 3 1.2. Specified Use ......................3 1.3. Operating ........................4 1.4. Environmental protection ................... 4 2. GENERAL INFORMATION ....................5 2.1. Application ......................... 5 2.2. Technical data......................5 2.3. Equipment included ....................6 2.4.
Page 3: Battery Operation
The user bears sole responsibility for any damage caused by im- proper use. Generally accepted accident prevention regulations and the safety infor- mation must be observed. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 4: Operating
Refers to undamaged batteries This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 5: General Information
2. GENERAL INFORMATION 2.1. Application The SCORPIO BATTERY is a welding carriage designed to make butt and fillet welds that are continuous or stitch. The carriage allows MIG/MAG torches and is clamped with permanent magnets. The carriage is battery powered.
Page 6: Equipment Included
1 unit Torch holder 1 unit Arc ignition cable 1 unit Battery 4 Ah 2 units – Operator’s manual 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 7: Dimensions
SCORPIO BATTERY 2.4. Dimensions 430 mm (16 59/64″) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 8: Design
Limit switch Display Speed knob Parameter LEDs Direction switch (LEFT / O / RIGHT) Arc ignition switch (TEST / O / I) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 9: Safety Precautions
21. Do not stay below the machine that is put at heights. 22. Use eye protection (helmet, shield, and screen), ear protection, gloves, and pro- tective clothing. Do not use loose clothing. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 10 31. Remove the battery before you do maintenance or install/remove parts. 32. Use a battery and charger compatible with the machine, listed in the ACCESSORIES chapter. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 11: Startup And Operation
Cross slide Rack Levers securing the torch position and angle Knob securing the torch in the holder Screw securing the guide arm This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 12: Connecting To The Welding Circuits
The carriage can be connected to a welding device (welding machine, wire feeder). Make sure that the device provides a start-stop signal (see the operator’s manual pro- vided by the manufacturer). This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 13 TEST. This should enable the arc for a while. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 14: Positioning At The Work Area
Moving out the right arm by one groove Continuous adjustment You can install the roller assemblies at the other end of the guide arms This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 15 Move the cross slide (1) up 22 mm – using a 3 mm hex wrench remove the cross slide (2), move it (3) and install with four screws (4). This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 16: Operating
If the arc ignition switch is set to ‘I’, the torch starts welding immedi- ately after you select a travel direction. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 17 (default) The parameter LED remains off. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 18 Start of the first weld Welding end Total length ) is reached, set the direction switch to ‘O’. After total length ( This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 19: Changing The Unit Of Speed
Contact the service center for check function. and repair. Arc ignition switch not set to ‘O’ when Set the arc ignition switch to ‘O’. powering. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 20 If there are two errors, the messages can be combined into one, e.g This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 21: Maintenance
2. Examine hoses and cables and replace them if they are damaged. 3. Tighten screws if they are loose. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 22: Accessories
Short low rod torch holder with clip 16–22 mm Part number: UCW-0476-06-00-00-0 Long rod torch holder with clamp 16–22 mm Part number: UCW-0752-07-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 23 Torch clip 16–22 mm Part number: ZCS-0476-06-01-00-0 Torch clamp 22–35 mm Part number: ZRZ-0466-19-00-00-0 Short rod Part number: WLK-0476-20-01-00-0 Long rod Part number: WLK-0466-04-10-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 24: Guide Arms
5.2.2. Magnet guide arms Allow guiding the carriage on ceilings. Adjustment range: 100 mm (3 15/16″). Part number (2 units): PRW-0752-11-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 25 To put the carriage closer to the workpiece, use the 3 mm hex wrench to remove the roller assemblies. Next, install them at the other end of the guide arms, and then swap the guide arms. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 26: Pendulum Oscillator
Allows pendulum oscillation of MIG/MAG torches with the diameter of 16–22 mm (5/8″–55/64″). Part number: Part number (oscillator support): OSC-0497-10-00-00-0 WSP-0757-11-01-00-0 (including two M6x14 screws) Part number (adapter): PWD-0654-10-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 27 (3) and torch holder (4). Next, set the switch to the middle position (5) and use the adapter to connect the oscillator to the carriage (6,7). This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 28: Mm Cross Slide
Install in place of the standard cross slide after removing four screws with a 3 mm hex wrench. Install with the same screws. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 29: Cable Anchor
Using a 4 mm hex wrench, install the cross slide at the end of the arm with the included screws. Part number: PRD-0757-10-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 30: Dual Torch Mount
Use the 5 mm hex wrench to remove the screws that attach the carrying handle. Next, use the same screws to attach the mount to the carriage. Part number: PDT-0466-40-00-00-0 Max. 75 mm (2 61/64″) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 31: Flexible Guide Set
Flexible guide (1 unit): PRW-0466-50-01-01-0 Magnet block set: BLO-0466-68-00-00-0 (includes: 10 magnet blocks and 22 screws M5x16) Guide arms (2 units): PRW-0752-14-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 32 SCORPIO BATTERY This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 33: Guide Adjustment Tool
(1). Next, start moving the tool along the guide (2) to clamp the successive magnets to the workpiece. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 34: Flexible Trackway Set
Before use, remove the anti-corrosion material from the rail. Long rod (1 unit): Flexible rail (1 unit): WLK-0466-04-10-00-0 PRW-0466-71-00-00-0 Guide arms (2 units): ZST-0466-69-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 35 Next, install the torch holder into the rod (5) and move the rollers outward (6, 7, 8). Then, put the carriage onto the rail and set the rollers as before. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 36 SCORPIO BATTERY This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 37: Magnetic Units For Flexible Trackway
120°C (248°F) 200°C (392°F) Install with a 5 mm hex wrench (not included) and a torx screwdriver (not included). M6x12 M6x20 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 38 Install the unit in the same way as the magnetic unit is installed. To adjust the angle, use the 6 mm hex wrench and loosen four side screws. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 39 Install the unit in the same way as the magnetic unit is installed. To adjust the space, use the 5 mm hex wrench and loosen four side screws. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 40 To clamp the unit to the surface, use the 17 mm flat wrench (not included) and set the side screw to ON. This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 41: Support For Flexible Trackway With Magnetic Units
(392°F). Keep the flame at least 100 mm (3 15/16″) away from the vacuum pads. Part number: Part number (bracket): MST-0541-10-02-00-0 DYS-0466-71-04-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 42: Support For Flexible Trackway With Vacuum Units
Allows supporting a flexible trackway used with at least five vacuum units, by filling the gaps between the units. Install with a torx screwdriver (not included) and the M6x12 screws. Part number: WSP-0466-71-03-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 43: Vacuum Track System
Other parts of the system are described in a separate manual. 5.12. Stainless steel wheels Allow working in horizontal position on a preheated plate. Part number (1 unit): KOL-0466-72-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 44: Battery 4 Ah
Part number: AKM-0738-10-00-01-0 5.14. Charger Charges the battery from the power source. Part number: LDW-0738-04-00-30-0 (UK) LDW-0738-06-00-30-0 (AUS/NZ) LDW-0738-10-00-30-0 (EU) LDW-0738-24-00-30-0 (USA/CND) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 45: Declaration Of Conformity
Person authorized to compile the technical file: David McFadden, JEI Drilling & Cutting Solutions Ltd Burnley, 19 August 2024 ___________________________ David McFadden Managing Director This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 46: Environmental Protection
This document is protected by copyrights. Copying, using, or distributing without permission of JEI Drilling & Cutting is prohibited.
Page 47: Warranty Card
WARRANTY CARD No..................in the name of Manufacturer warrants the SCORPIO BATTERY welding carriage to be free of defects in material and work- manship under normal use for a period of 12 months from the date of sale. The war- ranty does not cover wheels as well as damage or wear that arise from misuse, acci- dent, tampering, or any other causes not related to defects in workmanship or material.