Beta HE200 User And Maintenance Manual

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USER AND MAINTENANCE MANUAL - HOISTS

GENERAL SECTION

Rev. 01 Date 04/12/2023

Single-reeved hoist (BETA)

Models: HE200 - HE300 - HE500 - HE800 - HE1000 - BETA

Original instructions

HOISTS

Double-reeved hoist

Rev. 0 Date 04/12/2023 Code MUM-Paranchi-EUROPEA+BETA

Sec.01 Page 1 / 101

LIST OF ATTACHMENTS

Appendix A - Spare Parts

Appendix B - Wiring Diagrams

USER AND MAINTENANCE MANUAL

Table of Contents

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Summary of Contents for Beta HE200

Page 1 Appendix A - Spare Parts Appendix B - Wiring Diagrams Single-reeved hoist (BETA) Double-reeved hoist Models: HE200 - HE300 - HE500 - HE800 - HE1000 - BETA USER AND MAINTENANCE MANUAL Rev. 0 Date 04/12/2023 Code MUM-Paranchi-EUROPEA+BETA Original instructions Sec.01 Page 1 / 101...
Page 2: Table Of Contents
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 INDEX AND TABLE OF CONTENTS GENERAL SECTION OF THE MANUAL........................... 5 OVERVIEW ..................................5 MANUFACTURER................................5 PURPOSE OF THE MANUAL ............................5 STORAGE OF THE MANUAL ............................6 RECIPIENTS OF THE MANUAL ............................
Page 3 USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Checklist after repair ............................... 43 Functional check of safety devices .......................... 44 STOPPING MODES ................................ 45 GENERAL STOP ................................ 45 EMERGENCY STOP ..............................45 RESETTING AFTER AN EMERGENCY STOP ....................... 46 PROHIBITED USES ..............................
Page 4 SPARE PARTS - Model HE 800 ..........................83 SPARE PARTS - Model HE 1000 ..........................84 SPARE PARTS - Model BETA ............................. 85 APPENDIX B - WIRING DIAGRAMS ..........................86 9000600100 - Push-button panel control for models HE 200, HE 800, HE 1000 ............. 86 S106004003 - Push-button panel control for models HE 200 ..................
Page 5: General Section Of The Manual
Via Vanoni, 112 – 26041 CASALMAGGIORE (CR) - ITALY PRODUCT HOISTS MODELS HE200 – HE300 – HE500 – HE800 – HE1000 – BETA PURPOSE OF THE MANUAL This manual is written for the purpose of: providing a general description of the machine, models and variants, including safety...
Page 6: Storage Of The Manual
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 STORAGE OF THE MANUAL The manual must be kept with care and must accompany the machine in all changes of ownership that it may undergo during its life cycle. Storage should be aided by handling it carefully, with clean hands and not by placing it on dirty surfaces.
Page 7: General Safety Information
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 GENERAL SAFETY INFORMATION Read and understand this manual before performing any work on the machine. Read every single instruction completely before proceeding to perform each operation. This chapter contains important safety information and is divided into the following sections: General safety warnings Symbols and descriptions Residual risks on electrical equipment...
Page 8 USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 The connection to the electrical system may only be carried out by specialised technical personnel. The connection to the electrical system must be carried out taking into account the electrical characteristics of the machine and it is forbidden to connect the machine to unsuitable electrical sockets, to cables that are undersized in relation to the machine power consumption and without the presence of a 300 mA type B residual current device.
Page 9: Symbols
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 SYMBOLS SYMBOL DESCRIPTION IMPORTANT This symbol is used to indicate the recommendations, rules, warnings and notices that any person involved in the use of the machine must bear in mind during all phases of its life (installation, use, maintenance, dismantling, moving).
Page 10: Choice Of Specific Ppe
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 SYMBOL DESCRIPTION PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear category I protective gloves PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear protective gloves for electrical work in compliance with EN 60903 PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear protective gloves for mechanical...
Page 11: Ppe For Electrical Risks
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 PPE for electrical risks SYMBOL ON PPE DETAILS OF THE MARKING ON THE PPE PPE that provides protection against electrical risks is marked with the symbol shown opposite. Choose PPE with appropriate characteristics according to the operations to be performed Safety information for the use of PPE PROHIBITION...
Page 12: Guards
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 GUARDS The machine is equipped with guards that can be fixed and/or movable. These guards must not, under any circumstances, be dismantled or tampered with, as the use of the machine without such guards can lead to serious injuries to personnel in charge of operation, inspection and maintenance.
Page 13: Basic Concepts
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 User Person or organisation in control of the whole machine and electrical equipment. This can be a natural or legal person who owns the machine and its electrical equipment. Operator The person designated by the user who is responsible for the operation of the machine and its electrical equipment in the context of operation and normal operations, and for certain routine...
Page 14: Staff Training
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Mechanical maintenance technician must be qualified and specialised in mechanical maintenance and have completed training in relation to this manual; must have knowledge of general machine safety regulations; must have 3 years' experience in mechanical maintenance;...
Page 15: Staff Competence
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 All personnel must be trained before using the machine for the first time in accordance with this manual. The training must be repeated at least annually. The user must check and record that all personnel are able to understand and read this manual and understand the warning and hazard symbols.
Page 16: Machine Description
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 CAUTION Incorrect or failed qualification of personnel by the user leads to dangerous situations. PROHIBITION The use, installation and maintenance of electrical equipment and machinery is not permitted without a clear definition by the user of each figure and the relevant training completed PROHIBITION Operation, cleaning and/or maintenance operations are prohibited unless carried...
Page 17: Definition Of Models
The machine is made in five different models for power and lifting capacity and type of lift, single- reeved and double-reeved. The hoists covered by this manual are called HE200 – HE300 – HE500 – HE800 – HE1000 – BETA available in the variants and maximum capacity indicated in the following table:...
Page 18: Technical Characteristics
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 TECHNICAL CHARACTERISTICS Below are the technical characteristics of each model. First code model, second code motor. HE 200 HE 200 veloce Hoists HE200S25J0 HE200E25P1 HE200S25P0 HE200A25P0 HE200F40PA HE200S40P0 Item 2344D2350 2394.4010...
Page 19 USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Below are the technical characteristics of each model. First code model, second code motor. Hoists HE 300 MF HE 500 MF T.D. HE 500 MF T.S. HE300S35P0 HE300S25P0 HE500S25P1 HE500F25P0 HE50DA40C0...
Page 20 USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Below are the technical characteristics of each model. First code model, second code motor. Hoists HE 500 TF HE 800 MF T.D. HE 800 TF T.D. HE500T40C0 HE500U25C2 HE501C40I0 HE801A40C1 HE801T40I0...
Page 21 USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Below are the technical characteristics of each model. First code model, second code motor. Hoists HE 1000 MF T.D. HE 1000 TF T.D. BETA EM 200 HE101S35P0 HE101C40I0 804000005 Item 2356.1412 2357.5500 2394.1412...
Page 22: Description Of The Single-Reeved Machine Parts
DESCRIPTION OF THE SINGLE-REEVED MACHINE PARTS Trolley Lifting motor Plug for power supply Control unit Hook Drum Rope The single-reeved models are: HE 200 HE 200 Veloce HE 300 MF HE 500MF HE 500 TF BETA Page 22 of 101...
Page 23: Description Of The Double-Reeved Machine Parts
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 DESCRIPTION OF THE DOUBLE-REEVED MACHINE PARTS Trolley Lifting motor Plug for power supply Control unit Hook Drum Rope The double-reeved models are: HE 500 MF TD HE 800 MF TD HE 800 TF TD HE 1000 TF TD Page 23 of 101...
Page 24: Actions Exerted By The Wheels On The Running Path
GENERAL SECTION Rev. 01 Date 04/12/2023 ACTIONS EXERTED BY THE WHEELS ON THE RUNNING PATH Diagram of forces HE 200 – HE 300 – HE 500 – HE 800 – HE 1000 – BETA models on wheels: Force HE 200...
Page 25: Variants
ACCESSORIES SUPPLIED Models HE 200, HE 200 Veloce, HE 300 MF, HE 500 MF TD, HE 500 MF TS, HE 800 MF and BETA are equipped with a female plug as described in the table in addition to the plug for mains connection:...
Page 26: Accessories Available Separately
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 ACCESSORIES AVAILABLE SEPARATELY Hoist stand with small wheels (SW): Code: AHECVA0015 (115 kg) Hoist stand with large wheels (LW) Code: AHECVA0035 (160 kg) 300 kg code 9200826000 (33 kg) 950kg code 9200827000 (54 kg) Ballast containers for stand Loading basket...
Page 27 Three-phase remote control (LV) S145817507 HE 500 HE 800 HE 800 HE 1000 Accessory Code BETA TF TD TF TD Stand up to 500kg galvanised (SW) AHECVA0015 Stand up to 950kg galvanised (LW) AHECVA0035 Pair of 300kg ballast containers 9200826000...
Page 28: Classification
ISO 12482-1: Cranes - Condition monitoring - General FEM 1.001: Fatigue calculations for lifting equipment FEM 9.755: Safe working period for lifting equipment Parameter HE 200 and BETA HE 200 Veloce HE 300 MF HE 500 MF T.D. HE 500 MF TS Design data No.
Page 29: Expected Life
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Parameter HE 500 TF HE 800 MF T.D. HE 800 TF T.D. HE 1000 MF T.D. HE 1000 TF T.D. Design data No. cycles/h 4 cycles/h 4 cycles/h 4 cycles/h 4 cycles/h 4 cycles/h...
Page 30: Ip Protection Of Electrical Equipment
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 IP PROTECTION OF ELECTRICAL EQUIPMENT The electrical equipment has an IP54 degree of protection in accordance with EN 60204-1 latest revision 1st NUMBER 2nd NUMBER Protection against the ingress of solids Protection against the ingress of liquids 4 - "Protected against...
Page 31: Description Of Safety Components
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 DESCRIPTION OF SAFETY COMPONENTS The machine has the following safety devices: Identification No. Component Description Emergency stop for hand control versions Upstroke stop microswitch Load lifting limit switch safety lever. End-mounted dampers for the "Stand"...
Page 32: Description Of Machine Controls - Push-Button Panel Code G762170000
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 CAUTION The correct operation of all safety components must be checked at the beginning of the machine work cycle (e.g. at the beginning of the work shift) PROHIBITION It is forbidden to remove or tamper with safety devices PROHIBITION It is forbidden to modify safety components and their architectures...
Page 33: Description Of Machine Controls - Push-Button Panel Code G762460001
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 DESCRIPTION OF MACHINE CONTROLS - PUSH-BUTTON PANEL CODE G762460001 The meaning of the various controls on the push-button panel is shown in the table below Push-button panel code G762460001 Command/warning Command/warning light description light ID...
Page 34: Safety Labelling Plan
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 SAFETY LABELLING PLAN Page 34 of 101...
Page 35: Meaning Of Symbols
MEANING OF SYMBOLS The symbols on the machine have the following meaning: Trademark owned by the manufacturer (EUROPEA) Trademark owned by the manufacturer (BETA) Manufacturer's identification and references CE marking The product must not be disposed of as unsorted waste but must be sent to separate collection facilities for recovery and recycling.
Page 36: Location Of Pictograms
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 OBLIGATION TO USE WORK CLOTHES AND OVERALLS OBLIGATION TO WEAR PROTECTIVE SAFETY SHOES CAUTION DANGER OF SUSPENDED LOADS CAUTION DANGER OF CRUSHING BETWEEN ROTATING PARTS CAUTION DANGER OF CRUSHING CAUTION MOVING ORGANS CAUTION: SYMBOL FOR GENERAL WARNING CAUTION ELECTRIC SHOCK HAZARD...
Page 37 USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Page 37 of 101...
Page 38: Troubleshooting
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 TROUBLESHOOTING OVERVIEW This chapter lists possible faults and/or anomalies that may have an impact on safety and that may occur during normal operation of the machine, the relevant checks to be carried out and the solutions to be adopted.
Page 39: Description Of Anomalies
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 DESCRIPTION OF ANOMALIES Anomaly Cause Effect - Check the correct insertion of the power plug The machine does not No power supply - Check the main power supply move - Check the main disconnecting switch of the switchboard...
Page 40: Checks Before Each Shift
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Point Requirement Check method function 5.2.4 Lifting and lowering limit Functional check, verify the tripping of the safety limit switch microswitch for load lifting Brakes for lifting and lowering Dynamic test with 1.1 times the rated load capacity of movements the hoist.
Page 41: Preliminary Checklist
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Preliminary checklist Before starting the machine, the operator must: 1) Visually check the mechanical parts of the machine and the electrical junction box for damage. 2) Visually check the control system and its cable for damage 3) Visually check for damage to the power cable, the connection plug to the switchboard, and the motor power cable.
Page 42: Functional Check Of Safety Devices
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Functional check of safety devices Before starting the machine, the operator must check that the safety devices are working properly: 1) Check that the rope is correctly wound on the drum 2) Press the emergency stop button and check that the machine does not start by pressing the load down button and then the load up button.
Page 43: Check After Each Repair
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 DANGER Failure to check safety devices or failure to do so correctly could lead to dangerous situations, because a malfunction of the safety systems could expose the operator to specific risks CAUTION Carry out the checks of the safety devices with the utmost care and make sure you are in a safe position outside hazardous areas or behind guards.
Page 44: Functional Check Of Safety Devices
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 3) Visually check for damage to the power cable, the connection plug to the switchboard, and the motor power cable. 4) Visually check for damage and/or removal of fixed and movable guards 5) Visually check that all warning pictograms are in good condition, 6) Check that the machine is correctly installed in the relevant rails of the stand (accessory) or of any other support system.
Page 45: Stopping Modes
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 DANGER Failure to check safety devices or failure to do so correctly could lead to dangerous situations, because a malfunction of the safety systems could expose the operator to specific risks CAUTION Carry out the checks of the safety devices with the utmost care and make sure you are in a safe position outside hazardous areas or behind guards.
Page 46: Resetting After An Emergency Stop
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 The emergency stop is achieved by pressing the red mushroom-head button on the push-button panel RESETTING AFTER AN EMERGENCY STOP To reset the machine after an emergency, make sure the EMERGENCY stop button is in its rest position.
Page 47 USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 Using the machine for lifting and transporting people and/or animals, or structures on which people and/or animals are standing. Using the machine to lift fixed, jammed or obstructed loads Using the machine in pulses by repeatedly activating the load lift control or the load lower control Performance of activities by personnel whose competence does not conform to that...
Page 48: Hazardous Areas
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 HAZARDOUS AREAS HAZARDOUS AREAS DURING INSTALLATION Ref. Zone Life cycle phase Hazardous area under the machine during positioning Installation on support Hazardous area above the machine during positioning Installation on support Page 48 of 101...
Page 49: Hazardous Areas In Use
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 HAZARDOUS AREAS IN USE Ref. Zone Life cycle phase Hazardous area under the machine due to material material handling and handling and lifting lifting Page 49 of 101...
Page 50: Hazardous Areas During Maintenance
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 HAZARDOUS AREAS DURING MAINTENANCE Ref. Zone Life cycle phase Hazardous area for rope replacement Extraordinary maintenance Hazardous area for greasing Routine maintenance Hazardous area for hook replacement Extraordinary maintenance Hazardous area for the repair of electrical components Extraordinary maintenance Page 50 of 101...
Page 51: Hazardous Areas During Decommissioning
USER AND MAINTENANCE MANUAL - HOISTS GENERAL SECTION Rev. 01 Date 04/12/2023 HAZARDOUS AREAS DURING DECOMMISSIONING Ref. Zone Life cycle phase Hazardous area under the machine during removal Removal on support Hazardous area above the machine during removal Removal on support Page 51 of 101...
Page 52: Storage, Transport And Shipping Section Of The Manual
USER AND MAINTENANCE MANUAL - HOISTS STORAGE, TRANSPORT AND SHIPPING SECTION Rev. 0 Date 04/12/2023 STORAGE, TRANSPORT AND SHIPPING SECTION OF THE MANUAL OVERVIEW This section is intended for: operators in charge of operation; maintenance operators PURPOSE OF THE SECTION This section of the manual is written for the purpose of: providing all useful and necessary information on the environmental conditions required for proper storage of the machine.
Page 53: Transport
USER AND MAINTENANCE MANUAL - HOISTS STORAGE, TRANSPORT AND SHIPPING SECTION Rev. 0 Date 04/12/2023 DANGER Failure to comply with the requirements for handling the machine can result in damage to electrical and mechanical parts of the machine including safety devices and can cause injury or death IMPORTANT The instructions for packaging the machine must be scrupulously followed by the...
Page 54: Shipping
USER AND MAINTENANCE MANUAL - HOISTS STORAGE, TRANSPORT AND SHIPPING SECTION Rev. 0 Date 04/12/2023 DANGER Failure to comply with the requirements for transporting and handling the machine can result in damage to electrical and mechanical parts of the machine including safety devices and can cause injury or death PROHIBITION It is absolutely forbidden to handle the machine box manually by lifting it in any...
Page 55: Installation Section Of The Manual
USER AND MAINTENANCE MANUAL - HOISTS INSTALLATION SECTION Rev. 0 Date 04/12/2023 INSTALLATION SECTION OF THE MANUAL OVERVIEW This section is intended for: operators in charge of operation; maintenance operators PURPOSE OF THE SECTION This section of the manual is written for the purpose of: providing all useful and necessary information for the correct installation of the machine on the support structure that enables its use (e.g.
Page 56: Personal Protective Equipment
USER AND MAINTENANCE MANUAL - HOISTS INSTALLATION SECTION Rev. 0 Date 04/12/2023 Ref. 1 Ref. 2 and 3 Ref. 4, 5 and 6 Ref. 10 Ref. 7 and 8 Ref. 9 DANGER Failure to comply with the requirements for handling the machine can result in damage to electrical and mechanical parts of the machine including safety devices and can cause injury or death IMPORTANT...
Page 57: Installation On Another Support Structure
USER AND MAINTENANCE MANUAL - HOISTS INSTALLATION SECTION Rev. 0 Date 04/12/2023 PROHIBITION It is absolutely forbidden to use levers or other equipment to force the machine into the stand rails. INSTALLATION ON ANOTHER SUPPORT STRUCTURE The machine must be installed in the mounting and fixing locations provided by the support structure other than the stand in accordance with the instructions provided with said support structure.
Page 58 USER AND MAINTENANCE MANUAL - HOISTS INSTALLATION SECTION Rev. 0 Date 04/12/2023 Characteristic Description Electrical durability 100000 cycles for AC-3 at 415V In Duty rating Continuous conforming to IEC 60947-4-1 EN/IEC 60947-2 Reference standards EN/IEC 60947-4-1 IP degree IP20 (if installed inside an IP54 box) or IP 54 Storage temperature 40…80 °C Fire resistance...
Page 59 USER AND MAINTENANCE MANUAL - HOISTS INSTALLATION SECTION Rev. 0 Date 04/12/2023 DANGER Failure to install a 300 mA RCD on the main power line can lead to injury or death DANGER Failure to have an earth connector connected to an efficient earthing system can result in injury or death PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear protective gloves for electrical...
Page 60: Connection To The Switchboard - Single-Phase Machine
USER AND MAINTENANCE MANUAL - HOISTS INSTALLATION SECTION Rev. 0 Date 04/12/2023 CONNECTION TO THE SWITCHBOARD - SINGLE-PHASE MACHINE Connect the industrial plug of the power cable to the socket in the switchboard. The industrial plug of the power cable can be used as a power disconnect. PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear protective gloves for electrical work in compliance with EN 60903...
Page 61: Connection With 220V Supply Voltage - Three-Phase Machine
USER AND MAINTENANCE MANUAL - HOISTS INSTALLATION SECTION Rev. 0 Date 04/12/2023 necessary to reverse the order of connection of two of the three wires of the three-phase power supply inside the industrial plug or inside the motor terminal block. PERSONAL PROTECTIVE EQUIPMENT Wear protective gloves for electrical work complying with EN 60903 before any maintenance, repair or modification of the connections of the machine electrical...
Page 62: Checks Following Installation And Connection
USER AND MAINTENANCE MANUAL - HOISTS INSTALLATION SECTION Rev. 0 Date 04/12/2023 PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear a protective helmet ELECTRIC SHOCK HAZARD Any work on the electrical connections of the industrial power plug or the motor terminal block must be carried out after disconnecting the machine from the power supply.
Page 63: Operational Section Of The Manual
USER AND MAINTENANCE MANUAL - HOISTS OPERATIONAL SECTION Rev. 0 Date 04/12/2023 OPERATIONAL SECTION OF THE MANUAL OVERVIEW This section is intended for: operators in charge of operation; PURPOSE OF THE OPERATIONAL SECTION This section of the manual is written for the purpose of: providing all useful and necessary information for the safe use of the machine during operation OPERATIONAL MODES...
Page 64 USER AND MAINTENANCE MANUAL - HOISTS OPERATIONAL SECTION Rev. 0 Date 04/12/2023 Hook the load onto the hook, checking that the spring-loaded metal latch returns to the safety closed position. Loads should only be hitched with positive locking devices. If load-handling equipment or slings are used to hook the load, these must have a nominal capacity equal to at least 2 times the total mass of the load to be lifted (load + support + load-handling equipment + etc.).
Page 65: Ppe List
USER AND MAINTENANCE MANUAL - HOISTS OPERATIONAL SECTION Rev. 0 Date 04/12/2023 PROHIBITION It is forbidden to lift loads in directions other than vertical. Do not use the machine to move loads sideways. PROHIBITION Avoid excessive jogging by repeatedly operating the load lift control or load lower control.
Page 66 USER AND MAINTENANCE MANUAL - HOISTS OPERATIONAL SECTION Rev. 0 Date 04/12/2023 PROHIBITION It is forbidden to keep the machine power supply connected after the end of the shift. PROHIBITION It is forbidden to carry out operations other than those indicated in this manual Page 66 of 101...
Page 67: Cleaning Section Of The Manual
USER AND MAINTENANCE MANUAL - HOISTS CLEANING SECTION Rev. 0 Date 04/12/2023 CLEANING SECTION OF THE MANUAL OVERVIEW This section is intended for: operators in charge of operation; maintenance operators cleaning operators PURPOSE OF THE SECTION This section of the manual is written for the purpose of: providing all useful and necessary information for the correct cleaning of the machine and its components OPERATIONAL MODES...
Page 68: Uninstallation Section Of The Manual
USER AND MAINTENANCE MANUAL - HOISTS UNINSTALLATION SECTION Rev. 0 Date 04/12/2023 UNINSTALLATION SECTION OF THE MANUAL OVERVIEW This section is intended for: operators in charge of operation; maintenance operators PURPOSE OF THE SECTION This section of the manual is written for the purpose of: provide all useful and necessary information for the correct disconnection from the power mains providing all useful and necessary information for the correct installation of the machine on...
Page 69 USER AND MAINTENANCE MANUAL - HOISTS UNINSTALLATION SECTION Rev. 0 Date 04/12/2023 Ref. 1 Ref. 2 Ref. 3 Ref. 5 Ref. 4 Ref. 6 Ref. 8 Ref. 10 Ref. 7 DANGER Failure to comply with the requirements for handling the machine can result in damage to electrical and mechanical parts of the machine including safety devices and can cause injury or death IMPORTANT...
Page 70: Uninstallation From Another Support Structure
USER AND MAINTENANCE MANUAL - HOISTS UNINSTALLATION SECTION Rev. 0 Date 04/12/2023 PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear protective gloves for mechanical work in compliance with EN 388 PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear safety shoes PROHIBITION It is absolutely forbidden to handle the machine manually without the use of suitable lifting equipment and appropriate PPE.
Page 71: Electrical Maintenance Section Of The Manual
USER AND MAINTENANCE MANUAL ELECTRICAL MAINTENANCE SECTION Rev. 0 Date 04/12/2023 ELECTRICAL MAINTENANCE SECTION OF THE MANUAL OVERVIEW This section is intended for: Electrical maintenance operators WARNINGS CAUTION The use of PPE is a key aspect of ensuring safety. CAUTION Before carrying out any maintenance work, ensure that the plug is disconnected from the switchboard.
Page 72: Purpose Of The Section
USER AND MAINTENANCE MANUAL ELECTRICAL MAINTENANCE SECTION Rev. 0 Date 04/12/2023 PURPOSE OF THE SECTION This section of the manual is written for the purpose of: providing all useful and necessary information for the maintenance of the electrical equipment of the machine to be carried out by the electrical maintenance operators. LIST OF ELECTRICAL MAINTENANCE OPERATIONS The electrical maintenance operations that can be carried out by the user's personnel are as follows: Replacing the fuse in the electrical system.
Page 73: Replacing The Power Supply Plug
USER AND MAINTENANCE MANUAL ELECTRICAL MAINTENANCE SECTION Rev. 0 Date 04/12/2023 ensure that the plug is disconnected from the switchboard. open the electrical system junction box located under the motor remove the blown fuse replace the fuse with one having the same characteristics close the electrical system junction box located under the motor carry out the checks provided for in the CHECK AFTER EACH REPAIR section of the GENERAL SECTION of the Manual after installing the machine on its support...
Page 74: Connection Of The Three-Phase Motor Phase Cables For 220 V Power Supply
USER AND MAINTENANCE MANUAL ELECTRICAL MAINTENANCE SECTION Rev. 0 Date 04/12/2023 Remove the complete electrical system starting from the motor terminal block, disconnecting the power cable from the motor. Replace the electrical system with a new one Restore the connections on the motor terminal block Close the motor terminal block carry out the checks provided for in the CHECK AFTER EACH REPAIR section of the GENERAL SECTION of the Manual after installing the machine on its support...
Page 75: Mechanical Maintenance Section Of The Manual
USER AND MAINTENANCE MANUAL MECHANICAL MAINTENANCE SECTION Rev. 0 Date 04/12/2023 MECHANICAL MAINTENANCE SECTION OF THE MANUAL OVERVIEW This section is intended for: Mechanical maintenance operators WARNINGS CAUTION The use of PPE is a key aspect of ensuring safety. CAUTION Before carrying out any maintenance work, ensure that the industrial plug is disconnected from the switchboard.
Page 76: Ppe List
USER AND MAINTENANCE MANUAL MECHANICAL MAINTENANCE SECTION Rev. 0 Date 04/12/2023 DANGER Failure to carry out the checks may result in injury or death PPE LIST The following PPE must be worn during mechanical maintenance operations: Symbol Description PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear a protective helmet PERSONAL PROTECTIVE EQUIPMENT This symbol identifies the obligation to wear category I protective goggles...
Page 77: List Of Maintenance Operations To Be Carried Out At An Authorised Service Centre
USER AND MAINTENANCE MANUAL MECHANICAL MAINTENANCE SECTION Rev. 0 Date 04/12/2023 turn the screw anti-clockwise (a maximum of one turn) to increase the braking action; turn it clockwise (a maximum of one turn) to decrease the braking action or to release the motor.
Page 78 USER AND MAINTENANCE MANUAL MECHANICAL MAINTENANCE SECTION Rev. 0 Date 04/12/2023 any other mechanical maintenance or repair operations on the machine except those listed in the LIST OF MECHANICAL MAINTENANCE OPERATIONS. Page 78 of 101...
Page 79: Dismantling, Scrapping, Decommissioning And Disposal Section
USER AND MAINTENANCE MANUAL DISMANTLING AND DECOMMISSIONING SECTION Rev. 0 Date 04/12/2023 DISMANTLING, SCRAPPING, DECOMMISSIONING AND DISPOSAL SECTION. OVERVIEW This section is intended for: User WARNINGS DANGER Failure to comply with the Manual may cause danger to the operator as he is exposed to specific unmitigated risks PURPOSE OF THE SECTION This section of the manual is written for the purpose...
Page 80: Appendix A - Spare Parts
USER AND MAINTENANCE MANUAL SPARE PARTS SECTION Rev. 0 Date 04/12/2023 APPENDIX A - SPARE PARTS SPARE PARTS All repair work or replacement of mechanical components that may be damaged or worn out must be carried out at an authorised service centre, communicating the codes of the individual machine parts as listed in the following paragraphs.
Page 81: Spare Parts - Model He 300
USER AND MAINTENANCE MANUAL SPARE PARTS SECTION Rev. 0 Date 04/12/2023 SPARE PARTS - Model HE 300 Page 81 of 101...
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USER AND MAINTENANCE MANUAL SPARE PARTS SECTION Rev. 0 Date 04/12/2023 SPARE PARTS - Model HE 500 Page 82 of 101...
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USER AND MAINTENANCE MANUAL SPARE PARTS SECTION Rev. 0 Date 04/12/2023 SPARE PARTS - Model HE 800 Page 83 of 101...
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USER AND MAINTENANCE MANUAL SPARE PARTS SECTION Rev. 0 Date 04/12/2023 SPARE PARTS - Model HE 1000 Page 84 of 101...
Page 85: Spare Parts - Model Beta
USER AND MAINTENANCE MANUAL SPARE PARTS SECTION Rev. 0 Date 04/12/2023 SPARE PARTS - Model BETA Page 85 of 101...
Page 86: Appendix B - Wiring Diagrams
USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 APPENDIX B - WIRING DIAGRAMS S106004014 - Push-button panel control for BETA Page 86 of 101...
Page 87: 9000600100 - Push-Button Panel Control For Models He 200, He 800, He 1000
USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 9000600100 - Push-button panel control for models HE 200, HE 800, HE 1000 1) Length of cable: 150 cm Page 87 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S106004003 - Push-button panel control for models HE 200 Page 88 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S106004009 - Push-button panel control for models HE 200 Page 89 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S106004012 - Push-button panel control for models HE 200 Page 91 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S106004013 - Push-button panel control for models HE 200 Page 92 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S145911500 - Push-button panel control for models HE 200 Page 93 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S141003831 - Push-button panel control for models HE 300 Page 94 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S141003831_001 - Push-button panel control for models HE 500 Page 97 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S141003873 - Push-button panel control for models HE 500 e HE 800 Page 98 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S141003875 - Push-button panel control for models HE 500 e HE 800 Page 99 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S141201120 - Inverter for model HE 500 Page 100 of 101...
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USER AND MAINTENANCE MANUAL APPENDIX B - WIRING DIAGRAMS Rev.01 Date 04/12/2023 S145917601 - Push-button panel control for models HE 1000 Page 101 of 101...

This manual is also suitable for:

He300 He500 He800 He1000