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Direction 2 MULEMXWS1000 Installation Instructions Manual

Kawasaki mule mx full tilt windshield

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READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLATION TO
AVOID INJURY TO YOURSELF, DAMAGE TO THE VEHICLE OR ACCESSORY.
• Torque specifications must be followed when tightening bolts. Over-tightening any and/or all screws will cause
• As specified on carton label, once protective film on shields is removed, product cannot be returned.
• As specified on carton label, damage caused by packaging staples is not covered by warranty. All staples must be
• Failure to follow these installation instructions completely may void any warrantable components and result in
• Do not use Loctite or any other similar fastener adhesive. These types of products react to plastics and cause
• Our windshields are made from the highest quality material providing optimum transparency and clarity.
Blurriness and/or extrusion marks may or may not appear when looking through windshield from a wide, side-
• The application of improper cleaners, abrasive and/or dirty cleaning towels can severely damage the product.
Failure to follow cleaning recommendation (provided herewith) may void any warrantable components.
These instructions contain important information for future reference and must be given to the customer at time of
ITEM
A
B
C
D
Co-extruded bulb seal (¼")
E
F
G
INSTRUCTION
H
BAG
I
Top pivot hinge of upper windshield
Slide arm and lower pivot of upper
J
1. Installation
a) Find a clean flat area where you can safely lay down
the lower windshield (Item B). Partially remove the
protective film on both sides and apply the edge
guard (Item C) to the upper lip using manual pressure
to ensure good adhesion to the windshield and cut
any excess. Follow the same procedure to install the
co-extruded bulb seal (Item D) to the lower lip.
MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00
IMPORTANT NOTICES
• For proper installation, TWO people are required .
cracks around mounting holes which is not covered by any warranty.
removed prior to removing product from carton.
product damage or personal injury.
cracking. Not covered by any warranty.
angle. This is normal for all extruded clear plastic materials.
purchase or upon completion of installation.
Parts List
(parts available with kit only and not available separately)
PART NAME
Upper windshield
Lower windshield
Edge guard strip
Foam cushion
Clamp set (1 ⅞" dia.)
Clamp set (1 ⅞" dia.)
Includes: 8 socket cap screws M6 x 20, 10 locknuts M6, 18 button head screws M6 x 18, 16 internal
Nuts & bolts
lock washers M6, 16 domed shoulder washers M6, 4 button head screws M6 x 45, 2 "T" knobs M6 x
windshield
INSTALLATION INSTRUCTIONS
KAWASAKI MULE MX
FULL TILT WINDSHIELD
PART # MULEMXWS1000
DEALER
DESCRIPTION
CNC windshield cut-out made of ¼" thick GE MR10 polycarbonate or equivalent
CNC windshield cut-out made of ¼" thick GE MR10 polycarbonate or equivalent
Includes: 48" edge guard strip [end user to cut to exact length]
Includes: 51" Co-extruded bulb seal [end user to cut to exact length]
Included: 48" of 1" x ⅛" self adhesive foam cushion [end user to cut to exact length]
Includes: 3 male clamp parts and 3 female clamp parts
Includes: 2 male clamp parts and 2 female clamp parts
35 and 8 thin foam adhesive strip of ⅛" x 1 ¾" x 4" long [end user to cut to exact length]
Includes: 2 upper pivots and 4 upper pivot cylinder adaptors
Includes: 2 slide arms 3 positions and 2 lower pivot mounts
Co-extruded bulb
seal ¼" (+/- 49 ¾ ")
Edge guard strip
(+/- 47 ⅞")
www.direction2.com
QTY
1
1
1
1
1
2
1
1
1
1
1

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Summary of Contents for Direction 2 MULEMXWS1000

  • Page 1 Follow the same procedure to install the co-extruded bulb seal (Item D) to the lower lip. Co-extruded bulb seal ¼" (+/- 49 ¾ ") MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...
  • Page 2: Important Notices

    Cut the 8-thin foam adhesive strips (Item H) supplied in half to get 16 pieces of 1 ¾" by 2". Apply strips to all clamp parts (Item F & G) as shown below. Male clamp parts Thin foam adhesive strip 1 3/4" x 2" 1 ¾" Female clamp parts MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...
  • Page 3 Button head female clamp parts touch as screw per picture below.) M6 x 18 Internal lock Domed shoulder washer M6 washer M6 MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...
  • Page 4 Adjust the height of the clamp to the lower pivot and slide arm and use "T" knob to lock in place. Drawing #4 shows the position you should have when windshield is closed. Tighten all remaining screws and nuts. Drawing #4 MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...
  • Page 5: Maintenance And Care

    Compatible Cleaning Agents ▪ Aqueous Solution of Soaps and Detergents Fantastik Formula 409 Mr. Clean Top Job VM&P grade Naphtha Hexcel, F.O. 554 Neleco-Placer MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...
  • Page 6: Instructions D'installation

    Procédez de la même façon pour installer le joint de garniture à bourrelet (Article D) sur l’arête inférieure. Joint de garniture à bourrelet ¼" (+/- 49 ¾") MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...
  • Page 7 (Article F & G) tel que montré sur l’image ci-dessous. Bride (partie male) Bande compressive mince 1 3/4" x 2" 1 ¾" Bride (partie femelle) MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...
  • Page 8 Vis à tête parties mâle et femelle de la bombée bride se touchent tel que M6 x 18 montré ci-dessous.) Rondelle Rondelle à frein M6 épaulement bombé M6 MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...
  • Page 9 Ajustez la hauteur des brides inférieures et fixez-y les bras coulissants à l’aide des poignées en "T" fournies. L’image #4 montre la position voulue lorsque le pare-brise est fermé. Terrez toutes les vis restantes. Image #4 MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...
  • Page 10 Agents nettoyants compatibles ▪ Solution Aqueuse de Savons et de Détersifs Fantastik Formula 409 Mr. Clean Top Job VM&P grade Naphtha Hexcel, F.O. 554 Neleco-Placer MULEMXWS1000 - Instructions KAWASAKI MULE MX Full Tilt Windshield - rev00 www.direction2.com...