aion LCEFC-1.00/120C2 Product User Manual

120kw split dc charger

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120kW 分体式 CCS2 直流充电机产品用户手册

版本：A00

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Page 1 120kW 分体式 CCS2 直流充电机产品用户手册版本：A00...
Page 2 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Dear user, Thank you very much for choosing our products. We will do better with your attention. For convenient and safe use of this product, please read the User Manual carefully before using. During using this device, please strictly comply with and implement the requirements including but not limited to this user manual.
Page 3: Table Of Contents
120kW Split CCS2 DC Charger Product User Manual, Version：A00 Contents Chapter I Product overview ............................49 1.1 Reference standards ...........................49 1.2 Product name and model number ......................50 1.3 Product appearance and configurations ....................51 1.3.1 Product appearance ........................51 1.3.2 Structure parameters ........................52 1.3.3 Product configurations ........................53 1.4 Product performance ..........................54 1.4.1 Input parameter ..........................54...
Page 4 120kW Split CCS2 DC Charger Product User Manual, Version：A00 2.3.3 Power module installation ......................64 2.3.4 Terminal installation ........................65 2.3.5 Check the device after installation ....................68 2.3.6 Electrical installation ........................69 2.3.7 Check after electrical installation ....................75 Chapter III Operation instructions ..........................76 3.1 The cabinet is powered on ..........................76 Pre-charge operation ..........................77 3.3 Start-stop charging .............................78...
Page 5: Chapter I Product Overview
120kW Split CCS2 DC Charger Product User Manual, Version：A00 Chapter I Product overview High-power DC charging pile is a kind of electric vehicle charging system that can be directly used outdoors. For the main components, they are circuit breaker, AC contactor, ACDC charging module, charge control unit (CCU), centralized control unit and others. This product is suitable for a variety of complicated outdoor environments, and can meet charging demands of all electric vehicles with battery voltage between 150V to 1,000V.
Page 6: Product Name And Model Number
1000 V d.c. and rated current up to 400A for dedicated d.c. charging ISO 15118-1-2013 General information and use-case definition ISO15118-2-2014 Network and application protocol requirements ISO 15118-3-2015 Physical and data link requirements 1.2 Product name and model number Product name Model No. 120kW Split DC charging pile LCEFC-1.00/120C2...
Page 7: Product Appearance And Configurations
120kW Split CCS2 DC Charger Product User Manual, Version：A00 1.3 Product appearance and configurations 1.3.1 Product appearance Figure 1.1 Outline of DC pile and terminal...
Page 8: Structure Parameters
120kW Split CCS2 DC Charger Product User Manual, Version：A00 1.3.2 Structure parameters External Width x Depth x Height 800× 800× 1700 （W× D× H） dimensions(mm) ≤400 Weight(kg) Gross weight (including module) Packaging method Wooden box package Product nameplate Stainless steel nameplate Front (closed door) System operation Front, left and right sides.
Page 9: Product Configurations
Monitoring and control CCU production board unit Centralized control unit, and Centralized control unit all-netcom Guangzhou Automobile Guangzhou Automobile Group terminal Group Aion terminal Access control card M1 card reader 7-inch color LCD touch Display screen screen Charging tip 200A 6m...
Page 10: Product Performance
120kW Split CCS2 DC Charger Product User Manual, Version：A00 1.4 Product performance 1.4.1 Input parameter Standard Parameter type Minimum Rated Maximum Remarks requirement AC three-phase five-wire Input voltage 360Vac 400Vac 440Vac system: L1+L2+L3+N+PE Input frequency 45Hz 50/60Hz 65Hz Corresponds to the input ≤210A Maximum input current voltage 360Vac...
Page 11: Product Functions
120kW Split CCS2 DC Charger Product User Manual, Version：A00 1.5 Product functions The main features of the product are as follows: Starting mode  Password start charging.  Swipe the card to start charging.  Scan QR code, and use Guangzhou Automobile Group APP to start charging. Measurement function ...
Page 12 120kW Split CCS2 DC Charger Product User Manual, Version：A00  For the wireless communication function between the charging system and the OCPP platform, it can realize the remote monitoring and management of the charging system.  Charging order information can be recorded and uploaded, so as to do real-time monitoring of charging voltage, current and vehicle demand comparison.
Page 13: Chapter Ii Product Installation
120kW Split CCS2 DC Charger Product User Manual, Version：A00  When the charger is properly connected to the vehicle battery system, the charger can be allowed charging. When the charger detects that the connection with the electric vehicle battery system is abnormal, cut off the DC output immediately. Chapter II Product installation 2.1 Environment and requirements Conventional temperature and humidity conditions...
Page 14 120kW Split CCS2 DC Charger Product User Manual, Version：A00  Forklift handling  Crane lifting  Shipped without modules  Carton packing Installation method  Floor-standing IP level of protection  IP 54...
Page 15: Installation Preparation
120kW Split CCS2 DC Charger Product User Manual, Version：A00 2.2 Installation preparation 2.2.1 Unpack and receive the goods Unpack and check the goods only after the goods arrive at the installation site. During the examining the goods, open the product packing box, take out the packing list, and check the accessories quantity, type and integrity one by one with the packing list.
Page 16: Complete Machine Installation
120kW Split CCS2 DC Charger Product User Manual, Version：A00 Copper wire ： ≥95mm² Charging plug Charging plug DC-copper bar Copper wire ： ≥50mm² PE wire Ground copper bar Lamp panel power supply 2*1.5mm² (N2XY) Quick-stop 4*1.5mm² (N2XY) Single terminal power/signal Plug line cable communications and...
Page 17 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Figure 2.1 Host device installation foundation construction 1 Figure 2.2 Host device installation foundation construction It is recommended to determine the installation position of the charging system according to the reserved space shown in the following table.
Page 18: The Display Screen Sunshade Installation
120kW Split CCS2 DC Charger Product User Manual, Version：A00 Remove the front and rear covers of the cabinet base, use the crane or forklift to lift the charging pile from the top, make the AC cable pass through the inlet port, align the inlet port, and secure the cabinet to the cement table, as shown in Figure 2.3. After installing the cabinet, shake the cabinet from different directions without obvious loosening or shaking.
Page 19 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Step 2: Push the sunshade upward until you hear a “click”, indicating that the sunshade is installed, as shown in Figure 2.5. Figure 2.4 Installation of sunshade hook Figure 2.5 The sunshade is installed...
Page 20: Power Module Installation
120kW Split CCS2 DC Charger Product User Manual, Version：A00 2.3.3 Power module installation After the power module is installed in place according to the slot orientation, remove the transparent cover on the front of the module and set the module address. Set dial-up for the R1, R2, R3, and R4 modules.
Page 21: Terminal Installation
120kW Split CCS2 DC Charger Product User Manual, Version：A00 2.3.4 Terminal installation As shown in Figure 2.7, there should be the gap between the terminal and the wall, so as to safeguard the good heat dissipation of the terminal. For the site, the cement base should be prepared in advance, and the corresponding screws should be embedded. (In the installation position diagram, the distance from the wall is the minimum value, which is conducive to heat dissipation of the charger).
Page 22 120kW Split CCS2 DC Charger Product User Manual, Version：A00 As shown in Figure 2.8, insert the four holes around the inlet ports of the piles into the embedded M10*150 screws, and then fine-tune the direction to make the terminal orientation as positive as possible. On both sides of the pile body, place the flat gasket and spring gasket on the screw in advance of the nut, the flat gasket is under, and the spring gasket is between the flat gasket and the nut.
Page 23 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Remove the silver shell of the terminal. As shown in Figure 2.9, pull out the rubber plugs corresponding to the 12 screw mounting holes in the red circle on the terminal, and remove the hex screws in the mounting holes with the hex screwdriver (in order to avoid damage to the silver shell of the terminal when removing the hex screws, one colleague should hold the two sides of the terminal firmly).
Page 24: Check The Device After Installation
120kW Split CCS2 DC Charger Product User Manual, Version：A00 The default terminal number is 2, with jumper cap and dial-up switch status (as shown in Figure 2.10, Figure B: "1,000" from left to right). According to the on-site product configuration requirements, the construction personnel can adjust the dial-up switch status and remove the jumper cap to set the corresponding charging terminal number.
Page 25: Electrical Installation
120kW Split CCS2 DC Charger Product User Manual, Version：A00 Check whether all bolts are tightened, flat washers and spring washers are complete, and whether they are installed backwards. Check whether there are unnecessary materials in the device and remove all excess materials. Check whether the cabinet is damaged or has peeled-off paint.
Page 26 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Figure 2.12 DC output power cable between the host and the terminal...
Page 27 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Slave device terminal board Main device terminal board 1...
Page 28 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Main device terminal board 2 Figure 2.13 Signal cable between host and terminal...
Page 29 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Figure 2.14 Host AC input power supply wiring The steps to connect the cable are as follows: Make sure that the cable pre-stage is powered off to prevent electric shock. Open the protective panels on both sides of the terminal device and the internal waterproof box Connect the power cable to the DC+, DC-, and PE copper bar, and connect the power cable and signal cable to the terminal bar to restore the terminal.
Page 30 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Connect the power cable to the DC+, DC-, and PE copper bar of the host, connect the power cable and signal cable to the terminal bar, and restore the protective cover. f) Open the right door of the cabinet.
Page 31: Check After Electrical Installation
120kW Split CCS2 DC Charger Product User Manual, Version：A00 2.3.7 Check after electrical installation a) Cable check  Check whether all cable connections are firm and reliable or not.  Check the AC input and power distribution: check whether the color of the AC cables conforms to specifications or not, whether the original cabling of the device is secured or not, and whether the safety labels for the AC power distribution part are complete or not.
Page 32: Chapter Iii Operation Instructions
120kW Split CCS2 DC Charger Product User Manual, Version：A00 Chapter III Operation instructions 3.1 The cabinet is powered on During operation, pay attention to high pressure hazards, so as to avoid personal injury and property damage. For the system, it should be properly grounded before powering.
Page 33: Pre-Charge Operation
120kW Split CCS2 DC Charger Product User Manual, Version：A00 3.2 Pre-charge operation 1. Before connecting the plug: before the charging plug tip is connected to the DC charging port of the charged vehicle, the display displays the state of "Connect plug", and the charging cannot be started, as shown in Figure 3.1 below. Figure 3.1 Unplugged charging plug...
Page 34: Start-Stop Charging
120kW Split CCS2 DC Charger Product User Manual, Version：A00 3.3 Start-stop charging 3.3.1 Start charging There are two ways to start charging: swipe card or scan code. 1. Swipe card charging: After the charging tip is connected, click the state of "Please scan code" on the corresponding charging terminal (A/B plug) on the screen, and switch to the state of "Please swipe card", as shown in Figure 3.2.
Page 35 120kW Split CCS2 DC Charger Product User Manual, Version：A00 2. Scan the QR code: After connecting the charging tip, the QR code of the corresponding charging terminal (A/B plug) is displayed on the screen, and the user opens the Guangdong Automobile Group APP on the mobile phone and scans the QR code. After the user scans the code and answers, the charging starts.
Page 36 120kW Split CCS2 DC Charger Product User Manual, Version：A00 If the application for charging is successful, it will display "Charging", as shown in Figure 3.4. Figure 3.4 In charging...
Page 37: Information Query During Charging
120kW Split CCS2 DC Charger Product User Manual, Version：A00 3.3.2 Information query during charging During the charging process, if the user wants to check the current charging situation, can click the "Charging" status of the interface charging terminal (A/B plug) to check the current charging situation, such as the charged time, charging capacity, charging amount, electricity charge and other information, as shown in Figure 3.5.
Page 38: Stop Charging
120kW Split CCS2 DC Charger Product User Manual, Version：A00 3.3.3 Stop charging 3、 Swipe card charging stop: If the user wants to actively end the charge, can click the corresponding charging terminal (A/B plug) "Charging" state, make the card close to the card reader, and then stop the charge. The interface for stopping the charge and swiping card is shown in Figure 3.5 above.
Page 39: Information Query After Charging
120kW Split CCS2 DC Charger Product User Manual, Version：A00 3.3.4 Information query after charging After completing the charging, if the user wants to check the charged status, can click the "Charging completed" status of the interface charging terminal (A/B plug) , so as to check the current charging status, such as the charging start and end time, charging capacity, charging money, electricity charge and other information, as shown in Figure 3.7.
Page 40: Status Indication And Cause Of Fault Termination Query
120kW Split CCS2 DC Charger Product User Manual, Version：A00 3.4 Status indication and cause of fault termination query When charging, not only the current working status of the charging terminal (A/B plug) according to the state of the corresponding indicator light of the charging terminal (A/B plug) can be known, but also the charging and stopping status and fault causes on the display screen can be visually viewed.
Page 41: Query The Cause Of Fault Termination
120kW Split CCS2 DC Charger Product User Manual, Version：A00 3.4.2 Query the cause of fault termination When the system fails or stops charging abnormally (the indicator light turns red), you can check the fault and the cause for the stop charging on the display screen, as shown in Figure 3.8.
Page 42 120kW Split CCS2 DC Charger Product User Manual, Version：A00 Click the interface charging terminal (A/B plug) "Fault" status, you can query "fault information" and "charge report". For the fault information, you can view the real-time faults in the charging process and record the faults, as shown in Figure 3.9. Figure 3.9 Fault information...
Page 43 120kW Split CCS2 DC Charger Product User Manual, Version：A00 For the charging report, it can display information such as the start time, SOC of the charging process and so on, as shown in Figure 3.10. Figure 3.10 Charging report...
Page 44: Chapter Iv Product Maintenance
120kW Split CCS2 DC Charger Product User Manual, Version：A00 Chapter IV Product maintenance 4.1 Periodical maintenance The charging system should be inspected regularly and handled in time when there are faults. For the maintenance period, it is recommended time. If the environment is harsh (for example, the environment with a lot of sand and catkins and so on), should shorten the maintenance period as appropriate.
Page 45 120kW Split CCS2 DC Charger Product User Manual, Version：A00 not, and the indicator is blue or green, and the quick stop fault disappears on the display. Check whether the heat dissipation fan Check the LCD screen of the charging system and Visual of the charging Semiyearly...