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Timberjack 330 Operator And Maintenance Manual

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330 / 430 LOG LOADER
S/N 972019 – 90CA4159
S/N 972019 – 90CB4146
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Worldwide Construction and Forestry Division
OPERATOR'S MANUAL
330 / 430 LOG LOADER
OMF284412
CALIFORNIA
Proposition 65 Warning
WARNING
English

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  • Page 1 330 / 430 LOG LOADER S/N 972019 – 90CA4159 S/N 972019 – 90CB4146 OPERATOR’S MANUAL 330 / 430 LOG LOADER OMF284412 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.
  • Page 3 Operator, Maintenance and Specification Manual Model 330 and 430 Loaders Timberjack Inc. P.O. Box 160 925 Devonshire Avenue Woodstock, Ontario, Canada N4S 7X1 Telephone: 519-537-6271 Service Dept. Fax: 519-537-2664 Parts Dept. Fax: 02/97...
  • Page 5 02/1997 Table of Contents Section Description Introduction Warranty Safety Rules Description Operation Lubrication and Maintenance Hydraulic System Electrical System Troubleshooting Specifications Miscellaneous Index O430TOC2...

  • Page 6: Table Of Contents

    02/1997 Table of Contents Section 1 - Introduction 1.1 Foreword ........1 - 2 1.2 Model and Serial Number Record .
  • Page 7 02/1997 Table of Contents Section 5 - Operation 5.1 Operating the Engine ....... . 5 - 2 5.1.1 Engine Break-in Procedure .
  • Page 8 Section 10 - Specifications 10.1 Machine Dimensions - 330 Log Loader ..... 10 - 2 10.2 Machine Dimensions - 430 Log Loader ..... 10 - 3 10.3 Equipment Specifications .
  • Page 9 Section 1 02/1997 Introduction 1. Introduction 1.1 Foreword 1 - 2 1.2 Model and Serial Number Record 1 - 3 1.3 Non-approved Field Product Changes 1 - 4 1.4 Loader Installation 1 - 5 O4301B1 1 - 1...

  • Page 10: Foreword

    02/1997 1.1 Foreword To assist the operator in becoming familiar with the many features of the Timberjack model 330 or 430 loader, and thereby quickly become proficient in the operation and periodic maintenance procedures, this manual is provided with detailed operating and service instructions as well as safety information and equipment data.

  • Page 11: Model And Serial Number Record

    Introduction 1.2 Model and Serial Number Record In order to identify your machine and its components correctly when communicating with your Timberjack Inc. dealer, please record the model and serial numbers below and refer to them when ordering Service Parts.

  • Page 12: Non-Approved Field Product Changes

    Introduction 02/1997 1.3 Non-approved Field Product Changes Changes of any kind to the Timberjack Inc. product If any person or organization modifies or contributes in including the fitting of any unauthorized attachments any way to unauthorized modification, the person or...

  • Page 13: Loader Installation

    Section 1 02/1997 Introduction 1.4 Loader Installation When mounting the loader on a common type trailer or truck frame, use the hardware kits provided with the loader. This installation procedure shows the loader installed on an I-beam type trailer frame; however, the procedure may also be applied to U-channel type vehicle frames.
  • Page 14 Section 1 Introduction 02/1997 1 - 6 O4301B1...

  • Page 15: Warranty Certificate

    Section 2 02/1997 Warranty 2. Warranty 2.1 Warranty Certificate 2 - 2 2.2 Items Not Covered By Warranty 2 - 3 O4302A1 2 - 1...
  • Page 16 (2000) hours, whichever first occurs, machine of any product or attachment not specifically following date of delivery of the machine to the original approved by Timberjack Inc. may also result in denial of retail customer (user) provided that the prescribed warranty.

  • Page 17: Items Not Covered By Warranty

    1. Issues resulting from misuse, negligence or accident. 2. Issues arising from the use of non approved parts. 3. Repairs or adjustment by other than Timberjack Inc. or its authorized dealers. 4. Engine Tune-up. 5. Issues resulting from the installation of unauthorized attachments or modifications.
  • Page 18 Section 2 Warranty 02/1997 2 - 4 O4302A1...

  • Page 19: Safety Rules

    Section 3 02/1997 Safety Rules 3. Safety Rules 3.1 General 3 - 2 3.2 Safety Symbol 3 - 2 3.3 Understanding Signal Words 3 - 2 3.4 General Safety Precautions 3 - 3 3.5 Operating Safety Precautions 3 - 6 3.6 Servicing Safety Precautions 3 - 9 3.7 Transporting on Public Roads...

  • Page 20: General

    Section 3 Safety Rules 02/1997 3.1 General Should there be any information or instructions in this manual that are not in compliance with local laws and regulations in force in the country or region where this equipment is operated, the local laws and regulations must take precedence.

  • Page 21: General Safety Precautions

    02/1997 Safety Rules 3.4 General Safety Precautions Timberjack Inc. policy is to produce products that are safe and reliable. However, even when using well designed equipment, there will always be an element of risk in heavy-duty equipment operation. To minimize risks and promote safety at all times, this section of the operator’s manual details a number of...
  • Page 22 Section 3 Safety Rules 02/1997 3.4 General Safety Precautions Wear a suitable hearing protective device such as earmuffs or ear plugs to protect against noise. Prolonged exposure to loud noise can cause impairment or loss of hearing. Use the handrails and steps provided when mounting and dismounting the machine.
  • Page 23 Section 3 02/1997 Safety Rules 3.4 General Safety Precautions Keep a first aid kit in an easily accessible location on the vehicle at all times. Carry no passengers. The vehicle is provided and approved with seating for the operator only. The seat is equipped with seat belt.

  • Page 24: Operating Safety Precautions

    Section 3 Safety Rules 02/1997 3.5 Operating Safety Precautions Before starting the engine, check, and ensure that all doors, panels, safety screens, and access covers are installed properly and secured. Do not operate the machine if any exhaust system covers, safety covers, safety screens, or other safety devices are damaged, removed, or missing.
  • Page 25 Section 3 02/1997 Safety Rules 3.5 Operating Safety Precautions Prior to commencing work, check all equipment controls and ensure that the machine responds correctly. When operating the machine, keep the door closed to prevent accidental entry of branches and debris into the cab.
  • Page 26 Section 3 Safety Rules 02/1997 3.5 Operating Safety Precautions Operate, with caution, in areas where overhanging telephone or electric power lines are present. Serious injury or death by electrocution can result if the machine or any of its attachments are not kept a safe distance from high-voltage electric power lines.

  • Page 27: Servicing Safety Precautions

    Section 3 02/1997 Safety Rules 3.6 Servicing Safety Precautions If the machine becomes disabled, attach a warning tag to a joystick or control lever. If the machine should not be started, remove the ignition key and, as applicable, turn the master disconnect switch to off. Before undertaking any maintenance or repair work, obtain permission.
  • Page 28 Section 3 Safety Rules 02/1997 3.6 Servicing Safety Precautions WARNING Keep clear of all rotating components. Wrapping, entanglement or contact may result in serious injury or death. Keep clear of exposed fans and drive belts. Never wear jewelry, watch, or necktie around any machinery.
  • Page 29 Section 3 02/1997 Safety Rules 3.6 Servicing Safety Precautions WARNING Never fill the fuel tank with the engine running, while you, or anyone nearby is smoking or when near an open flame Avoid overfilling the tank or spilling fuel. If fuel is spilled, clean it up immediately.
  • Page 30 Section 3 Safety Rules 02/1997 3.6 Servicing Safety Precautions WARNING Never operate an internal combustion engine without proper ventilation. The exhaust fumes are poisonous and can kill. Work in a ventilated area. If it is necessary to run the engine in an enclosed area, use an exhaust pipe extension to remove toxic exhaust fumes or open the shop doors.
  • Page 31 Section 3 02/1997 Safety Rules 3.6 Servicing Safety Precautions WARNING Diesel fuel or hydraulic fluid under pressure can penetrate the skin and cause serious personal injury, blindness, or death. If any fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with treating this type of injury.
  • Page 32 Section 3 Safety Rules 02/1997 3.6 Servicing Safety Precautions WARNING Lead-acid batteries contain sulfuric acid which can severely damage your eyes or skin on contact. Always wear a safety face shield, rubber gloves, and protective clothing to prevent accidents. Lead-acid batteries produce flammable and explosive gasses.

  • Page 33: Transporting On Public Roads

    Section 3 02/1997 Safety Rules 3.6 Servicing Safety Precautions Dispose of waste fluids properly. Do not pour contaminated fluids onto the ground, or into a stream, pond or lake. Before draining any fluids, know the proper way to dispose of them. Observe local environmental protection regulations when disposing of used filters, old batteries, waste fuel, coolant, oil, brake fluid, and other environmentally...

  • Page 34: Fire Prevention

    Section 3 Safety Rules 02/1997 3.8 Fire Prevention When working in a forest environment, it is impossible to prevent combustible debris from collecting in tight corners of the machine. This debris, in itself, may cause a fire; however, when mixed with fuel, oil, or grease in a hot or confined place, the danger of fire is very much increased.

  • Page 35: What To Do If The Machine Catches Fire

    Section 3 02/1997 Safety Rules 3.9 What to Do If the Machine Catches Fire • Turn the engine off. • Turn the master disconnect switch off • If possible, fight the fire using the portable fire extinguisher or other fire suppression equipment. •...
  • Page 36 Section 3 Safety Rules 02/1997 3 - 18 O4303A1...
  • Page 37 Section 4 02/1997 Description 4. Description 4.1 Introduction 4 - 2 4.2 Equipment Nomenclature 4 - 2 4.3 Controls and Instrumentation 4 - 4 O4304B1 4 - 1...

  • Page 38: Introduction

    Section 4 Description 02/1997 4.1 Introduction To obtain the best performance from your loader, it is important that the machine functions and operating procedures are well understood. Read this section carefully and section 5, and then use them as a reference until complete proficiency is achieved.
  • Page 39 Section 4 02/1997 Description 4.2 Equipment Nomenclature 4.2.1 Major Components O4304B1 4 - 3...

  • Page 40: Controls And Instrumentation

    Section 4 Description 02/1997 4.3 Controls and Instrumentation 4.3.1 Loader Models with Lever Controls Air Conditioner - Roof Mounted Engine Gauge Panel Loader Control Levers Fire Extinguisher Windshield Washer Reservoir Main Instrument Panel Air Conditioner Control Panel Air Conditioner - Cab Mounted Cab Heater 10 .
  • Page 41 Section 4 02/1997 Description 4.3 Controls and Instrumentation 4.3.1 Loader Models with Lever Controls O4304B1 4 - 5...

  • Page 42: Loader Models With Joystick Controls

    Section 4 Description 02/1997 4.3 Controls and Instrumentation 4.3.2 Loader Models with Joystick Controls Air Conditioner - Roof Mounted Engine Gauge Panel Fire Extinguisher Main Instrument Panel Windshield Washer Reservoir Air Conditioner Control Panel Air Conditioner - Cab Mounted Cab Heater Operator’s Seat Swing Control Pedal Loader Joystick Controls...
  • Page 43 Section 4 02/1997 Description 4.3 Controls and Instrumentation 4.3.2 Loader Models with Joystick Controls O4304B1 4 - 7...

  • Page 44: Switches And Gauges

    Section 4 Description 02/1997 4.3 Controls and Instrumentation 4.3.3 Switches and Gauges Master Disconnect Switch When the master disconnect switch is in the OFF position, power from the batteries is isolated from the electrical system. Important! The alternator and voltage regulator can be damaged if the master disconnect switch is turned off while the engine is running.
  • Page 45 Section 4 02/1997 Description 4.3 Controls and Instrumentation 4.3.3 Switches and Gauges Main Instrument Panel Ignition Key Switch ACC. Turn the ignition key to ACC when only the lights or accessory functions are required. OFF. Turn the ignition key to OFF to disconnect the electrical system.
  • Page 46 Section 4 Description 02/1997 4.3 Controls and Instrumentation 4.3.3 Switches and Gauges Main Instrument Panel Horn Button Depress the horn switch momentarily to sound the horn. Note! Sound the horn to warn bystanders before starting the engine or commencing loader operation. Windshield Washer The windshield washer switch is a single-acting, spring return, switch.
  • Page 47 Section 4 02/1997 Description 4.3 Controls and Instrumentation 4.3.3 Switches and Gauges Main Instrument Panel Heater Fan Switch The heater fan switch is a three-position switch: 0 - Off 1 - Low speed 2 - High speed Stabilizer Control Switches Four dual-acting rocker control switches.

  • Page 48: Operating Controls

    Section 4 Description 02/1997 4.3 Controls and Instrumentation 4.3.4 Operating Controls Swing Control Pedal The single, pivoted, foot control pedal is used for control of the loader turntable rotation. When released, the control pedal will automatically return to neutral (center position). Manual Loader Control Levers On machines with manual loader controls, four levers and four push button control switches are used to...
  • Page 49 Section 4 02/1997 Description 4.3 Controls and Instrumentation 4.3.4 Operating Controls Manual Stabilizer Control Levers Four manual levers, when provided, are used for control of stabilizer operations. The levers may be operated simultaneously or one at a time as required. Loader Joystick Controls On machines with joystick controls, two joysticks are used to operate the boom, grapple, and auxiliary...

  • Page 50: Miscellaneous Items

    Section 4 Description 02/1997 4.3 Controls and Instrumentation 4.3.5 Miscellaneous Items Air Conditioner - Roof Mounted ON/OFF The switch (1) is used to turn the air conditioner on or off. TEMPERATURE Turn the switch (2) clockwise for maximum cooling and counterclockwise for minimum cooling.
  • Page 51 Section 4 02/1997 Description 4.3 Controls and Instrumentation 4.3.5 Miscellaneous Items Air Conditioner Control Panel The heater and air conditioning option consists of five controls: Inside/Outside Air Flow Turn the switch (1) clockwise to bring fresh outside air into the cab. Turn the switch counter-clockwise to recirculate inside air.
  • Page 52 Section 4 Description 02/1997 4.3 Controls and Instrumentation 4.3.5 Miscellaneous Items Cab Air Circulation Fan The fan is switched On and Off using the toggle switch on the fan base. Note! The position of the fan can be manually adjusted. Cab Heater Air flow from the heater is directed into the cab environment through hinged panels in the heater...
  • Page 53 Section 4 02/1997 Description 4.3 Controls and Instrumentation 4.3.5 Miscellaneous Items Operator’s Seat (Loaders with Lever Controls) WARNING Adjust the seat position prior to commencing loader operation and use the seat belt while operating the loader. Failure to observe a safe operating practice can lead to personal injury.
  • Page 54 Section 4 Description 02/1997 4.3 Controls and Instrumentation 4.3.5 Miscellaneous Items Operator’s Seat (Loader Models with Joystick Controls) WARNING Adjust the seat position prior to commencing loader operation and use the seat belt while operating the loader. Failure to observe a safe operating practice can lead to personal injury.

  • Page 55: Operation

    Section 5 02/1997 Operation 5. Operation 5.1 Operating the Engine 5 - 2 5.2 Operating the Loader 5 - 6 5.3 Using the Implements 5 - 8 5.4 Transporting the Loader 5 - 12 O4305B1 5 - 1...

  • Page 56: Operating The Engine

    Section 5 Operation 02/1997 5.1 Operating the Engine 5.1.1 Engine Break-In Procedure A gradual engine break-in is recommended. During the first 50 hours of operation run the engine at moderate speeds. Avoid prolonged idling periods and check the gauges on the engine gauge panel frequently. 5.1.2 Pre-start Checks Walk around the machine and check for damage, loose hardware, and failed components including hydraulic...

  • Page 57: Engine Throttle Speed Switch

    Section 5 02/1997 Operation 5.1 Operating the Engine 5.1.4 Engine Throttle Speed Switch For Full Engine rpm depress the switch and hold until the engine tachometer indicates 2150 rpm (maximum 2200 rpm) then release the switch. Intermediate speeds are set by intermittently depressing and holding the button to reach the desired speed.
  • Page 58 Section 5 Operation 02/1997 5.1 Operating the Engine 5.1.5 Starting the Engine Cold-Weather Starting - Below 0oC (32oF) Note! Ensure that the engine oil viscosity and the diesel fuel grade are appropriate for the operating conditions. 1. Set throttle to Idle position by depressing the switch briefly.

  • Page 59: Stopping The Engine

    Section 5 02/1997 Operation 5.1 Operating The Engine 5.1.6 Stopping the Engine Important! Before shutdown, idle the engine for at least 2 minutes at 1000 to 1200 rpm to allow the turbocharger to slow down and hot engine parts to cool off. 1.

  • Page 60: Operating The Loader

    Section 5 Operation 02/1997 5.2 Operating the Loader 5.2.1 Using the Stabilizers WARNING Ensure that the stabilizers are extended sufficiently to provide stable, firm, support for the machine during log handling and loading operations. Failure to maintain a safe work practice can lead to personal injury and equipment damage.

  • Page 61: Swinging The Loader Turntable

    Section 5 02/1997 Operation 5.2 Operating the Loader 5.2.2 Swinging the Loader Turntable Depress the right side of the rotation control pedal to rotate the loader turntable in a clockwise direction. Depress the left side to rotate the turntable in a counterclockwise direction.

  • Page 62: Using The Implements

    Section 5 Operation 02/1997 5.3 Using the Implements 5.3.1 Manual Loader Controls WARNING Do not attempt to operate the machine unless seated in the operator’s seat, with the seatbelt fastened, and in full control of all equipment functions. Failure to take proper safety precautions can lead to personal injury and equipment damage.
  • Page 63 Section 5 02/1997 Operation 5.3 Using the Implements 5.3.1 Manual Loader Controls Jib Boom Push the control lever forward to lower the boom down and in. Pull the lever back to raise the boom out and up. Grapple Rotate Push the control lever forward to rotate the grapple head in clockwise direction.

  • Page 64: Joystick Loader Controls

    Section 5 Operation 02/1997 5.3 Using the Implements 5.3.2 Joystick Loader Controls Main Boom Push the left joystick forward to lower the main boom. Pull the joystick back to raise the boom. Grapple Open/Close Push the left joystick control left to open the grapple. Push the joystick right to close the grapple.
  • Page 65 Section 5 02/1997 Operation 5.3 Using the Implements 5.3.2 Joystick Loader Controls Jib Boom Push the right joystick forward to lower the boom down and in. Pull the joystick back to raise the boom out and Grapple Rotate Push the right joystick control right to rotate the grapple head in a clockwise direction.

  • Page 66: Transporting The Loader

    Section 5 Operation 02/1997 5.4 Transporting the Loader Transportation of the loader should always be done in compliance with all pertinent local and national regulations. Regardless if the loader is mounted on a truck or trailer chassis, the overall height of the vehicle must not exceed local or state maximum limitations for transport.

  • Page 67: Lubrication And Maintenance

    Section 6 02/1997 Lubrication and Maintenance 6. Lubrication and Maintenance 6.1 Maintenance Schedule 6 - 2 6.2 Maintenance Procedures 6 - 6 6.3 Fluids and Lubricants 6 - 35 6.4 Lubrication Chart 6 - 39 O4306B1 6 - 1...

  • Page 68: Maintenance Schedule

    Section 6 Lubrication and Maintenance 02/1997 6.1 Maintenance Schedule Service all the items listed in the regular maintenance schedule without exception. The time intervals shown are not fixed but are to be used as a guide. Items shown in the "First 25 Hours" maintenance schedule are in addition to the regular maintenance schedule, and must be performed at that time.
  • Page 69 Section 6 02/1997 Lubrication and Maintenance 6.1 Maintenance Schedule O4306B1 6 - 3...
  • Page 70 Section 6 Lubrication and Maintenance 02/1997 6.1 Maintenance Schedule 50 Hours 500 Hours 26. Check fire extinguisher pressure 40. Change engine air filter 27. Check torque of engine mounting bolts 41. Change fuel/water separator element 28. Check torque of pump adapter housing bolts 42.
  • Page 71 Section 6 02/1997 Lubrication and Maintenance 6.1 Maintenance Schedule O4306B1 6 - 5...

  • Page 72: Maintenance Procedures

    Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.1 Maintenance - 8 Hours 1. Check Engine Oil Level Check the oil level on the engine dipstick. Add oil if the level is close to the "L" or "ADD" mark. Refer to Paragraph 6.3 for recommended oil.
  • Page 73 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.1 Maintenance - 8 Hours 3. Check Engine Coolant Level WARNING Removing the radiator cap from a hot cooling system can be extremely hazardous. Pressurized hot coolant can cause severe personal injuries unless proper safety precautions are taken.

  • Page 74: Check Hydraulic Fluid Level

    Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.1 Maintenance - 8 Hours 5. Check Hydraulic Fluid Level Note! The loader should be level, the booms horizontal, the grapple head supported, and the stabilizers in raised position when the hydraulic fluid level is checked. Main Hydraulic Tank 1.
  • Page 75 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.1 Maintenance - 8 Hours 7. Check Hydraulic Filter Indicators Check that the filter indicators indicate CLEAN condition. If NEEDS CLEANING or BY-PASSING is indicated, replace filters regardless that it may be outside the normal maintenance schedule.
  • Page 76 Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.1 Maintenance - 8 Hours 9. Lubrica te Grapple Lubricate all grease nipples on grapple swivel, grapple head, and grapple cylinder pins using EP2 grease containing 3% molybdenum disulfide. 10. Lubricate Ring Gear and Turntable Bearing Pump two to three shots of grease into each of the two grease fittings.
  • Page 77 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.1 Maintenance - 8 Hours 12. Lubricate Control Valve Linkages Lubricate all grease fittings on the control arm lay shaft using EP2 grease containing 3% molybdenum disulfide. Lubricate the control valve linkage clevis pins using light engine oil.
  • Page 78 Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.1 Maintenance - 8 Hours 15. Check Engine Gauges With the engine idling and at normal operating temperature, check that the gauges read as follows: A. Engine temperature 160 to 185 B.

  • Page 79: Fill The Fuel Tank

    Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.1 Maintenance - 8 Hours 17. Check and Clean Radiator and Oil Cooler Fins Note! Depending on the working conditions, the radiator and oil cooler may require cleaning more than once a day. Turn the handle on the side door to allow cleaning of the radiator.

  • Page 80: Maintenance - First 25 Hours

    Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.2 Maintenance - First 25 Hours Important! To ensure continued reliability of the loader, it is important that the maintenance listed in items 19 through 25 be performed after the initial 25 hours of operation. 19.

  • Page 81: Maintenance - 50 Hours

    Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.3 Maintenance - 50 Hours 26. Check Fire Extinguisher Pressure Ensure that the fire extinguisher charge pressure is indicated above the red zone on the dial indicator. If the pressure indicated is in the red zone, the fire extinguisher should be recharged or replaced.
  • Page 82 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.3 Maintenance - 50 Hours 28. Check Torque of Pump Adapter Housing Bolts 1. Check that the pump adapter housing bolts (1) are torqued to 42 to 48 lb. ft. (55 to 65 Nm). 2.
  • Page 83 Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.3 Maintenance - 50 Hours 30. Check Torque of Boom and Cylinder Pin Retainers 1. Check that the two retainer bolts (1) are torqued to 320 to 360 lb. ft. (435 to 490 Nm). 2.

  • Page 84: Maintenance - 100 Hours

    Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.3 Maintenance - 50 Hours 31. Check Torque of Stabilizer and Cylinder Pin Retainers Note! The retaining hardware on all four stabilizers should be checked. Check that the pivot pin nuts (1) are torqued to 375 to 425 lb.
  • Page 85 Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.4 Maintenance - 100 Hours 33. Check Battery Electrolyte Level WARNING Highly flammable vapors are released from the battery fluid. Do not smoke or use an open flame as light source when checking the fluid level. Use distilled water only to fill the battery.

  • Page 86: Maintenance - 250 Hours

    Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.5 Maintenance - 250 Hours 35. Clean Spark Arrester/Muffler Note! Always park in a safe area prior to performing any work on the equipment. Before touching any part of an exhaust system, be absolutely sure that it has had sufficient time to cool.
  • Page 87 Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.5 Maintenance - 250 Hours 37. Change Engine Fuel Filters 1. Remove and discard the used fuel filters. 2. Fill the new filters with clean fuel and lubricate the filter gaskets with motor oil. 3.
  • Page 88 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.5 Maintenance - 250 Hours 39. Change Hydraulic Fluid Filters WARNING The loader must be level, the engine shut down, the booms horizontal, and the grapple head firmly resting on the ground before work is undertaken on the hydraulic system.
  • Page 89 Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.5 Maintenance - 250 Hours 39. Change Hydraulic Fluid Filters WARNING The loader must be level, the engine shut down, the booms horizontal, and the grapple head firmly resting on the ground before work is undertaken on the hydraulic system.
  • Page 90 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.5 Maintenance - 250 Hours 39. Change Hydraulic Fluid Filters WARNING The loader must be level, the engine shut down, the booms horizontal, and the grapple head firmly resting on the ground before work is undertaken on the hydraulic system.

  • Page 91: Maintenance - 500 Hours

    Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.6 Maintenance - 500 Hours 40. Change Engine Air Filter 1. Remove and discard the air filter element. 2. Clean the air filter housing and install a new air filter. 3. Inspect pipe and hose connections between the air filter housing and the engine, making sure that all clamps are tight and secure.
  • Page 92 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.6 Maintenance - 500 Hours 42. Check Torque of Turntable Bearing Mounting Bolts Upper Bolt Torque Pattern 1. Check that turntable bearing mounting bolts are torqued to 375 to 425 lb. ft. (510 to 575 Nm). 2.

  • Page 93: Maintenance - 2000 Hours

    Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.7 Maintenance - 2000 Hours 44. Change Oil In Swing Gearbox 1. Remove the filler plug (1) and the drain plug (2) from the swing gearbox and drain the oil. 2. Install the drain plug and refill the gearbox until the oil level is even with the full mark on the side of the gearbox.
  • Page 94 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.7 Maintenance - 2000 Hours 45. Change Engine Coolant and Flush Cooling System WARNING Removing a radiator cap from a hot cooling system can be extremely hazardous. Pressurized hot coolant can cause severe personal injuries unless proper safety precautions are taken.
  • Page 95 Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.7 Maintenance - 2000 Hours 45. Change Engine Coolant and Flush Cooling System Important! Do not install the radiator cap. The engine should be operated without pressure in the cooling system . 6.
  • Page 96 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.7 Maintenance - 2000 Hours 46. Change Hydraulic Fluid Machines With SPI Hydraulic System WARNING The loader must be in a level position with the engine shut down, the booms horizontal, and the grapple resting on the ground before work is undertaken on the hydraulic system.
  • Page 97 Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.7 Maintenance - 2000 Hours 46. Change Hydraulic Fluid 6. Replace the hydraulic filters, refer to Item 40, and reinstall the drain plugs, strainers, and tank covers. 7. Remove the tank filler caps and fill the tanks with fresh fluid.
  • Page 98 Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.7 Maintenance - 2000 Hours 47. Check Engine Belt and Tensioner Remove the engine fan belt and check that the automatic belt tensioner and the fan hub can turn freely. Check that the fastening torque of the tensioner mounting bolt is 32 lb.

  • Page 99: Unscheduled Maintenance

    Section 6 Lubrication and Maintenance 02/1997 6.2 Maintenance Procedures 6.2.8 Unscheduled Maintenance 48. Pressure Test the Cooling System WARNING Removing a radiator cap from a hot cooling system can be extremely hazardous. Pressurized hot coolant can cause severe personal injuries unless proper safety precautions are taken.

  • Page 100: Bleeding The Fuel System

    Section 6 02/1997 Lubrication and Maintenance 6.2 Maintenance Procedures 6.2.8 Unscheduled Maintenance 49. Bleeding the Fuel System WARNING Diesel fuel or hydraulic fluid under pressure can penetrate the skin and cause serious personal injury, blindness or death. If any fluid is accidentally injected under the skin, it must be surgically removed within a few hours.

  • Page 101: Fluids And Lubricants

    Section 6 02/1997 Lubrication and Maintenance 6.3 Fluids and Lubricants 6.3.1 Fluid and Lubricant Specifications Location Capacity Recommended Lubricant or Fluid Cummins 14.2 litres 15.0 US qt Use API classification CD engine oil only. Engine Crankcase Refer to Paragraph 6.3.2 for appropriate oil viscosity.
  • Page 102 Section 6 Lubrication and Maintenance 02/1997 6.3 Fluids and Lubricants 6.3.1 Fluid and Lubricant Specifications Location Capacity Recommended Lubricant or Fluid Fuel Tank 284 litres 75.0 US gal A.S.T.M. designation D-975 Below 0 C. (32 F) No. 1-D Above 0 C.

  • Page 103: Engine Oil Viscosity

    Section 6 02/1997 Lubrication and Maintenance 6.3 Fluid and Lubricants 6.3.2 Engine Oil Viscosity SAE 15W - 40* F - 12 SAE 10W - 30 - 15 F - 26 SAE 5W - 30 - 40 F - 40 12308 * Factory Fill 6.3.3 Gear Oil Viscosity - Swing Drive Gearbox SAE 85W - 140 EP...

  • Page 104: Recommended Hydraulic Fluids

    Section 6 Lubrication and Maintenance 02/1997 6.3 Fluids and Lubricants 6.3.4 Recommended Hydraulic Fluids ISO Viscosity Supplier Brand Name Ambient Operating Temperature Grade Minimum Maximum C (-29 C (84 Esso Univis N15 Petro Canada Harmony Arctic 15 Gulf Harmony Arctic 15 Mobil DTE 11M Shell...

  • Page 105: Lubrication Chart

    Section 6 02/1997 Lubrication and Maintenance 6.4 Lubrication Chart Typical - Two Main Boom Cylinders ** Typical - Four Stabilizers 8, 250, and 2000: Service Hours - Lubricate, Check, or Change Oil/Fluid Engine or Gear Oil Engine Coolant Hydraulic Fluid Fuel Grease O4306B3...
  • Page 106 Section 6 Lubrication and Maintenance 02/1997 O4306B3 6 - 40...

  • Page 107: Hydraulic Systems

    Section 7 02/1997 Hydraulic Systems 7. Hydraulic Systems 7.1 Hydraulic System Schematic - SPI 7 - 2 7.2 Hydraulic System Schematic - Swivel 7 - 4 O4307A1 7 - 1...

  • Page 108: Hydraulic System Schematic - Spi

    Section 7 Hydraulic Systems 02/1997 7.1 Hydraulic System Schematic - SPI Legend Model 330 Model 430 1. Grapple 2. Grapple cylinders (two) 3. Grapple rotator, continuous rotation 4. Main boom cylinders (two) 6.00 in. (152.4 mm) bore. 6.00 in. (152.4 mm) bore.
  • Page 109 Model 430: 2300 psi (15850 kPa) at 1000 rpm ** Set port relief valve as follows. Model 330: 2100 psi (14480 kPa) at 1000 rpm and advance adjusting screw clockwise 1/4 turn. Model 430: 2300 psi (15850 kPa) at 1000 rpm and advance adjusting screw clockwise 1/4 turn.

  • Page 112: Hydraulic System Schematic - Swivel

    Section 7 Hydraulic Systems 02/1997 7.2 Hydraulic System Schematic - Swivel Legend Model 330 Model 430 1. Grapple 2. Grapple cylinders (two) 3. Grapple rotator, continuous rotation 4. Main boom cylinders (two) 6.00 in. (152.4 mm) bore. 6.00 in. (152.4 mm) bore.
  • Page 113 Model 430: 2300 psi (15850 kPa) at 1000 rpm ** Set port relief valve as follows. Model 330: 2100 psi (14480 kPa) at 1000 rpm and advance adjusting screw clockwise 1/4 turn. Model 430: 2300 psi (15850 kPa) at 1000 rpm and advance adjusting screw clockwise 1/4 turn.

  • Page 115: Electrical Systems

    Section 8 02/1997 Electrical Systems 8. Electrical Systems 8.1 Electrical Schematic - SPI 8 - 2 8.2 Electrical Schematic - Swivel, Joysticks 8 - 4 8.3 Electrical Schematic - Swivel, Lever Controls 8 - 6 O4308B1 8 - 1...

  • Page 116: Electrical Schematic - Spi

    Section 8 Electrical Systems 02/1997 8.1 Electrical Schematic - SPI Legend 34. Relay, accessories 1. Ignition Switch 35. Circuit breaker, 15 Amp 2. Accessories 36. Wiper motor 3. Run 37. Washer pump switch 4. Start 5. Starter relay 38. Washer pump 6.

  • Page 118: Electrical Schematic - Swivel, Joysticks

    Section 8 Electrical Systems 02/1997 8.2 Electrical Schematic - Swivel, Joysticks Legend 34. Relay, accessories 1. Ignition Switch 35. Circuit breaker, 15 Amp 2. Accessories 36. Wiper motor 3. Run 37. Washer pump switch 4. Start 5. Starter relay 38. Washer pump 6.

  • Page 120: Electrical Schematic - Swivel, Lever Controls

    Section 8 Electrical Systems 02/1997 8.3 Electrical Schematic - Swivel, Lever Controls Legend 34. Relay, accessories 1. Ignition Switch 35. Circuit breaker, 15 Amp 2. Accessories 36. Wiper motor 3. Run 37. Washer pump switch 4. Start 5. Starter relay 38.

  • Page 123: Troubleshooting

    Section 9 02/1997 Troubleshooting 9. Troubleshooting 9.1 General 9 - 2 9.2 Engine 9 - 2 9.3 Electrical System 9 - 7 9.4 Hydraulic System 9 - 9 O4309A1 9 - 1...

  • Page 124: General

    Section 9 Troubleshooting 02/1997 9.1 General This section describes some typical problems that can be experienced in the engine, electrical, or hydraulic systems, their causes, and some possible corrections. The problems listed are not all the problems which can be encountered, but primarily those an operator can diagnose and repair.
  • Page 125 Section 9 02/1997 Troubleshooting 9.2 Engine Engine Hard to Start or Will Not Start (Exhaust Smoke Present) Improper starting procedure. Review starting procedure. Cold weather. Use cold weather starting aid. Air in fuel system. Bleed fuel system. Fuel supply restricted. Drain or replace fuel/water separator.
  • Page 126 Section 9 Troubleshooting 02/1997 9.2 Engine Engine Starts But Stalls Frequently Idle speed set too low. Adjust engine idle speed. Malfunctioning engine shut down device. Consult your authorized servicing dealer. Air in fuel system. Bleed fuel lines. Fuel filter clogged with wax due to cold weather. Drain fuel/water separator.

  • Page 127: Engine Overheats

    Section 9 02/1997 Troubleshooting 9.2 Engine Engine Overheats Engine is overloaded. Reduce load. Low coolant level. Add coolant to cooling system. Radiator fins damaged or obstructed with debris. Clean radiator. Faulty radiator cap. Replace radiator cap. Loose, damaged, or missing fan belt. Replace fan belt and ensure that belt tensioner works as required.

  • Page 128: Low Oil Pressure

    Section 9 Troubleshooting 02/1997 9.2 Engine Low Oil Pressure Incorrect engine oil level. Add or drain engine oil as required. Incorrect oil specification. Change engine oil to correct type and viscosity. Clogged oil filter. Change engine oil and filter. Engine oil diluted with fuel or coolant. Consult your authorized servicing dealer.

  • Page 129: Electrical System

    Section 9 02/1997 Troubleshooting 9.3 Electrical System Complete Electrical System Not Functioning Master disconnect switch is turned off. Turn master disconnect switch on. Batteries missing or disconnected. Install or connect batteries. Batteries discharged. Charge or replace batteries. Corroded battery connections. Clean and tighten battery connections.
  • Page 130 Section 9 Troubleshooting 02/1997 9.3 Electrical System Accessories All accessories, lower hydraulic system, and A/C Consult your authorized servicing dealer. system not working. Dome light, defroster, and windshield wiper and Check and reset 15 amp circuit breaker. washer not working. Horn and heater fan not working.

  • Page 131: Hydraulic System

    Section 9 02/1997 Troubleshooting 9.4 Hydraulic System 9.4.1 Main Hydraulic System Hydraulic System Does Not Work Low hydraulic fluid level. Add hydraulic fluid. Faulty hydraulic pump or damaged suction line. Consult your authorized servicing dealer. Brake warning light on. Pressure insufficient for Consult your authorized servicing dealer.

  • Page 132: Lower Hydraulic System

    Section 9 Troubleshooting 02/1997 9.4 Hydraulic System 9.4.1 Main Hydraulic System Hydraulic Fluid Foams Water in fluid. Change hydraulic fluid and filter. Hydraulic System Is Noisy Air leak in the system. Check and add hydraulic fluid as required. System component hardware loose. Tighten loose hardware.
  • Page 133 Section 9 02/1997 Troubleshooting 9.4 Hydraulic System 9.4.2 Lower Hydraulic System Hydraulic Fluid Temperature Too High Unsuitable fluid type/viscosity. Change fluid to suitable type/viscosity. High pressure in return circuit - Clogged filter. Replace hydraulic return filter. Hydraulic Fluid Foams Water in fluid. Change hydraulic fluid and filter.
  • Page 134 Section 9 Troubleshooting 02/1997 9 - 12 O4309A1...

  • Page 135: Specifications

    Section 10 02/1997 Specifications 10. Specifications 10.1 Machine Dimensions - 330 Log Loader 10 - 2 10.2 Machine Dimensions - 430 Log Loader 10 - 3 10.3 Equipment Specifications 10 - 4 O43010B1 10 - 1...

  • Page 136: Machine Dimensions - 330 Log Loader

    Section 10 Specifications 02/1997 10.1 Machine Dimensions - 330 Log Loader A = 99.9" (2537 mm) B = 86.3" (2190 mm) C = 95.6" (2429 mm) D = 40.0" (1016 mm) E = 60.0" (1524 mm) F = 18.8" (476 mm) G = 164.0"...

  • Page 137: Machine Dimensions - 430 Log Loader

    Section 10 02/1997 Specifications 10.2 Machine Dimensions - 430 Log Loader A = 109.3" (2776 mm) B = 97.0" (2464 mm) C = 96.0" (2438 mm) D = 40.0" (1016 mm) E = 60.0" (1524 mm) F = 18.8" (476 mm) G = 151.0"...

  • Page 138: Equipment Specifications

    Section 10 Specifications 02/1997 10.3 Equipment Specifications Engine Make ......Cummins - 6BT Model .
  • Page 139 Section 10 02/1997 Specifications 10.3 Equipment Specifications Hydraulic System Main Hydraulic Pump ....Tripple Section Gear Pump Nominal Flow: Section I ......55 US gpm (208 l/min) Section II .

  • Page 140: Swing System

    Section 10 Specifications 02/1997 10.3 Equipment Specifications Hydraulic System Return Filters: Main Tank Filter - SPI ....Two - 3/7 micron elements Main Tank Filter - Swivel ....Two - 5/10 micron elements Lower Tank Filter .
  • Page 141 Machine Weight (without grapple) 330 Log Loader ..... . 23,370 lb. (10,620 kg) 430 Log Loader ..... . 29,550 lb. (13,430 kg)
  • Page 142 Section 10 Specifications 02/1997 10.3 Equipment Specifications Lift Capacities - 27 ft. (8.23 m) Boom - 330 Lift Capacity lbs (kg) Radius ft. (m) Elevation Reach 2527 (Meters) (3.05) (4.57) (6.10) (7.62)(8.23) 7400 (7.62) (3357) 9700 (6.10) (4400) 11300 10500 7200 (4.57)
  • Page 143 Section 10 02/1997 Specifications 10.3 Equipment Specifications Lift Capacities - 30 ft. (9.14 m) Boom - 430 Lift Capacity lbs (kg) Radius ft. (m) Elevation Reach 2530 (Meters) (3.05) (4.57) (6.10) (7.62)(9.14) 10900 10400 (7.62) (4900) (4700) 11100 10300 (6.10) (5000) (4700) 12500...
  • Page 144 Section 10 Specifications 02/1997 10.3 Equipment Specifications Lift Capacities - 32 ft. (9.75 m) Boom - 430 Lift Capacity lbs (kg) Radius ft. (m) Elevation Reach (Meters) (3.05) (4.57) (6.10) (7.62) (9.14) (9.75) 10900 10400 (7.62) (4900) (4700) 11100 10300 (6.10) (5000) (4700)
  • Page 145 Section 11 02/1997 Miscellaneous 11. Miscellaneous 11.1 Metric & Imperial Unit Expressions 11 - 2 11.2 Measurement Conversions 11 - 2 11.3 Miscellaneous Conversions 11 - 3 11.4 Wood Measurement Equivalents 11 - 4 11.5 Weights of Commercially Important Woods 11 - 5 11.6 General Bolt Torque Values 11 - 6...

  • Page 146: Metric & Imperial Unit Expressions

    Section 11 Miscellaneous 02/1997 11.1 Metric & Imperial Unit 11.2 Measurement Expressions Conversions Quantity Unit Symbol Length Length miles x 1.6093 = km millimeter yards x 0.9144 centimeter feet x 0.3048 metre feet x 30.480 = cm kilometer inches x 2.540 = cm inch inches...

  • Page 147: Miscellaneous Conversions

    Section 11 02/1997 Miscellaneous 11.2 Measurement 11.3 Miscellaneous Conversions Conversions Area sq. mile x 2.59 = sq. km acre x 43.560 = sq.ft. acres x 0.00405 = sq. km board feet x 144.0 = cu. in. acres x 0.4047 = hectares x 778.0 = ft.

  • Page 148: Wood Measurement Equivalents

    Section 11 Miscellaneous 02/1997 11.4 Wood Measurement Equivalents Board Foot Cubic Metre Solid Cubic Metre Stacked Cord Cunit 1 Cunit = 100 1Cord = 128 stacked = solid = 1 board foot = cu.ft of solid wood apparent cu.ft the apparent solid wood only 1/12 solid cubic volume in 1 m...

  • Page 149: Weights Of Commercially Important Woods

    Section 11 02/1997 Miscellaneous 11.5 Weights of Commercially Important Woods Species kg./m lb./ft Species kg.m lb./ft Alder, Red Magnolia, Cucumber Ash, White Maple, Big Leaf Aspen, Quaking Black Baldcypress Silver Basswood, American Sugar Beech, American Birch, Paper Oak, Black 1009 Yellow Chestnut 1009...

  • Page 150: General Bolt Torque Values

    9/16 125 - 140 170 - 190 175 - 190 240 - 255 300 - 330 405 - 455 475 - 525 645 - 710 1 in. 725 - 800 985 - 1085...
  • Page 151 02/1997 Index Index A/C System ........9 - 8 Accessories .
  • Page 152 Index 02/1997 Index Check Torque of Boom and Cylinder Pin Retainers ....6 - 14, 6 - 17 Check Torque of Engine Mounting Bolts ..... . . 6 - 15 Check Torque of Loader Mounting Bolts .
  • Page 153 02/1997 Index Index Fill the Fuel Tank ........6 - 13 Fire Prevention .
  • Page 154 Lubricate Swing Control Pedal ......6 - 11 Machine Dimensions - 330 Log Loader ......10 - 2 Machine Dimensions - 430 Log Loader .
  • Page 155 02/1997 Index Index Maintenance Procedures ....... . 6 - 6 Maintenance Schedule .
  • Page 156 ........2 - 1 Warranty Certificate - Timberjack Loaders ..... . . 2 - 2 Weights of Commercially Important Woods .

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