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Country Lane Gazebos Traditional Vinyl Pavilion Assembly Manual

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Traditional Vinyl
Pavilion
Assembly Manual

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Summary of Contents for Country Lane Gazebos Traditional Vinyl Pavilion

  • Page 1 Traditional Vinyl Pavilion Assembly Manual...
  • Page 2 Vinyl Traditional Pavilion Assembly Manual Thank you for your purchase of this pavilion. This manual is designed to simplify the assembly process, however we recommend having an experienced carpenter involved in the project. Please read through the entire manual before starting! The Pavilion put together for this manual was a 10x14 Rectangle.

  • Page 3: Parts List

    Parts List 2 1/2” White Head 1/2” x 4” Concrete 3 1/2” Brown 2 1/2” Brown Screw Screws Screws 3/8” x 3 1/2” Lag 2” 6 Penny Nail 3/4” Roof Nail 1” Roof Nail Screw 1 1/2” Screw 1/2” x 4” Bolt 2”...
  • Page 4 Parts List Continued Brace Trim Roofing Paper Arch Brace Brace Cover Corner Rafter Plate Outside Corner Cover Inside Corner Trim 4”, 6”, 8” Timberlock Screws Asphalt Shingles Ridge Caps Touch up Stain Mr. Clean Country Lane Name for ceiling Cleaning Sponge Plaque w/ Serial # Set your Pavilion Package as close to the building Remove protective shrink wrap.
  • Page 5 6x6 Post Assembly Top & Bottom Top Square Trim Bottom Large Trim Small Trim 6x6 Post Layout Post and all Post Trim Pieces. Insert all Trim Pieces onto Post from the top of the Post down. Bottom of Post Top of Post Insert all Trim Pieces in the order shown above.
  • Page 6 Superior Post Assembly Top Square Trim Top Small Trim Top Superior Trim Bottom Large Trim Superior Sleeve 6x6 Post Layout Post and all Post Trim Pieces. Insert all Trim Pieces onto Post from the top of the Post down. Top of Post Bottom of Post Insert all Trim Pieces in the order shown above.
  • Page 7 Round Column Post Assembly Top Square Trim TopTrim Decorative Ring Bottom Trim 10” Column Layout Post and all Post Trim Pieces. Insert all Trim Pieces onto Post from the top of the Post down. Top of Post Bottom of Post Insert all Trim Pieces in the order shown above.
  • Page 8 8x8 Post Assembly Top Square Trim Top Trim Bottom Trim 8x8 Post Layout Post and all Post Trim Pieces. Insert all Trim Pieces onto Post from the top of the Post down. Top of Post Bottom of Post Insert all Trim Pieces in the order shown above. Note: Be sure the pieces are installed correctly before you move on to assembling the Pavilion.
  • Page 9 -If you added the Electrical package continue here. If not, skip to page 10- Measure 36” up from bottom of Post or, at the Using a 1/2’’ drill bit Drill two holes through vinyl desired height where you want your Switch sleeve at the marked locations 5”...
  • Page 10 Step # 1 Step # 2 One notch up One notch towards outside of Pavilion. Place (2) Posts with Trim Pieces attached, onto Ensure the Post is placed as shown above. cardboard to protect them from getting scratched or damaged. Step # 3 Step # 4 Lay all the Headers on a clean flat surface as...
  • Page 11 For unit with only 4 Posts If you purchased a unit with only 4 Post, continue here. If you purchased a unit with 6 or more post, skip to page 14. (6) 4” Timberlocks Step # 6.1 Step # 7 (2) 8”...
  • Page 12 For unit with only 4 Posts Step # 12 Step # 13 (2) 6” Timberlocks (4) 8” Timberlocks (2) 4” Timberlocks After both sides are properly secured, set Posts & 16 Wide and over Screw diagram. Header Assembly into an upright position. Step # 15 Step # 14 Be careful to hold the Post and Header Assembly...
  • Page 13 For unit with only 4 Posts Step # 18 Step # 19 Set Left & Right side Headers onto floor at proper Measure the length of the Header. locations. Step # 20 Step # 21 Then measure the distance in between the (2) Post Adjust the distance to match the correct spacing.
  • Page 14 For unit with only 4 Posts Step # 24 Attach Header to Post using 3.1/2” Brown Screws through all pre-drilled holes. Step # 26 Step # 27 Be sure to fill all pre-drilled holes along edge that Fasten top of Header to Post using (3) 3.1/2” were left empty in previous steps.
  • Page 15 For unit with 6 or more Posts Step # 29 Step # 30 Notch needs to be facing up and towards outside of pavilion. Outside ply of Outside ply of Center Corner header is cut straight header is cut on Notch needs to be Post Post...
  • Page 16 For unit with 6 or more Posts Step # 35 Adjust this distance to match Step # 36 Header measurement Measure distance here Measure the length of the Header Beam. Then Lift Header Beam into place and fasten at both measure the distance between the two Post and ends as shown in steps 31 &...
  • Page 17 For unit with 6 or more Posts Step # 41 Step # 42 Place the last Header Beam into place and fasten Locate the Simpson Straps. You should have some using previous steps. 18” long and some 30” long. Step # 43 Step # 44 Outside Header Ply Install the 30”...
  • Page 18 For unit with 6 or more Posts Step # 47 Step # 48 Place on the Header as shown. Fasten with 1 1/2” Using steps 45-47, install the 18” Simpson Straps nails. Be sure to fill all holes. at each corner. Step # 49 Step # 50 Equal Distance...
  • Page 19 For unit with 6 or more Posts Step # 53 Step # 54 Measure the inside overhang at both ends. While Fasten Roof Plate temporarily at the corner with keeping the ends aligned with the mark and Corner (1) 3 1/2” Screw into the Header below. This is not Post, adjust Roof Plate to make the overhang the Pre-drilled.
  • Page 20 For unit with 6 or more Posts Step # 59 Step # 60 Fasten Roof Plate temporarily at the corner with Using previous steps, install the next Roof Plate. (1) 3 1/2” Screw into the Header below. This is not Pre-drilled.
  • Page 21 For unit with only 4 Posts Step # 64 Step # 65 Begin installing Roof Plate by lifting one of the Place Roof Plate on top of Header Assembly. longer sides up first. Align corner edge of Roof Plate with corner of Be sure to lift Roof Plate over Header Assembly, Header assembly as shown.
  • Page 22 For unit with only 4 Posts Step # 70 Step # 71 Line up corners evenly. Both vertically and Fasten Roof Plate temporarily using (1) 3.1/2” horizontally. Fasten corners of awning together Brown Screw at each end in the location shown. using (1) 2”...
  • Page 23 Step # 76 Step # 75 Install Corner Rafter Plate. Place Corner Rafter Plate centered onto Roof Plate joint. Align notched section of Corner Rafter Plate with the corner of the Roof Plates. Step # 77 Step # 78 Fasten Corner Rafter Plate to Roof Plates using Fasten Roof Plate to Header below using a 3/8”...
  • Page 24 Step # 81 Step # 82 Install first Double Hip Rafter. Slide Double Hip Rafter into Corner Plate and There are (2) Left & (2) Right Rafters. Be sure to pressed snuggly into corner. install them in proper corners. Step # 83 Step # 84 Attach with (2) 2.1/2”...
  • Page 25 Step # 87 Step # 86 Install (3) remaining Hip Rafters using previous Fasten Hip Rafters together at the top using (2) steps. 3.1/2” Brown Screws per side. Note: More screws may be needed for larger size Pavilions Step # 88 Step # 89 Install Single Rafters starting with the longer Slide against Outside Board and fasten from top...
  • Page 26 Step # 91 Step # 90 Install Center Long Rafters Only. Insert Double Ridge Piece between Hip Rafters and center Single Rafters. Install with nicest side down. Step # 93 Step # 92 Align Double Ridge Piece with top edge of Single Fasten Single Rafters to Double Ridge Piece using Rafters.
  • Page 27 Step # 96 Step # 97 Install Shorter Single Rafters. There are Left and Fasten Single Rafter to Roof Plate using (1) 2.1/2” Right Single Rafters. Install on correct side of Brown Screw through pre-drilled hole. Double Hip Rafter. Step # 98 Fasten Single Rafter to Double Hip Rafter using (2) 3.1/2”...
  • Page 28 Step # 100 Step # 99 Fasten L Brackets to Single Rafter using (4) 1.1/2” Fasten opposite side of Single Rafter to Roof Plate Screws per Bracket. using 3.1/2” Brown Screw through pre-drilled hole (toed). Step # 102 Step # 101 Tighten Bolt on Hip Rafter with 3/4”...
  • Page 29 For unit with 6 or more Posts Step # 103 Step # 104 Washer 1/2” Bolt For a 6 or more post Pavilion, you will have Install the 1/2” Bolt through the washer, then Double Rafters at the Center Post locations. Fasten through the bracket on the Top Plate all the way the Double Rafters to the Ridge with 3 1/2”...
  • Page 30 For unit with 6 or more Posts Step # 109 Step # 110 Fasten Knee Brace to the Post and Double Rafter Using steps 108 & 109, install the remaining Knee with 4” Timber Lock Screws through all pre-drilled Braces at the Center Post locations. holes.
  • Page 31 -If you added the Electrical package continue here, If not, skip to page 32- Drill a 1/2’’ hole through the Top Plate directly Drill hole down through center of Rafters below the double Rafter on slight angle above hole you drilled in Top Plate. towards the corner.
  • Page 32 Continue on this page for both the unit with only 4 Post, and the unit with 6 or more Post. Layout 1x6 T&G Roof Boards. For smaller Pavilions there will be (4) packs, (1) for each side. Units 16’ and Larger get (2) or more packs per side.
  • Page 33 Continue with the next row of Boards, each Board The Top Piece will be narrower than the rest. will be a bit shorter than the one before. All Boards are pre-cut to fit. Fasten Top Piece using 2” Hand Nails. Finish all (4) sides using previous steps.
  • Page 34 -If you added the Electrical package continue here, If not, skip to page 35- Feed Wire between T&G Boards up the Ridge. Run Wire across Top Ridge and feed end of Wire down through hole in Top Ridge. Fasten Inside Corner Trim using (1) 2.1/2’’ White After Installation of Pavilion, untwist Wire and Head Screw angled away from the Electrical Wire.
  • Page 35 Slide Square Trim up against Arch Brace, and Install Inside Corner Trim. Fasten in center of Square Trim using (2) 2.1/2” White Head Screws, (1) per Arch Brace (angled). Fasten Inside Corner Trim to Header using (1) Fasten Square Trim to bottom of Inside Corner 2.1/2”...
  • Page 36 Place the Brace Cover in place on the Brace. The Brace Cover is fastened with (3) 2 1/2” White Head Screws. Measure in from both sides to ensure the Brace Start with the bottom hole and put the screw in at a Cover is centered properly.
  • Page 37 Install Brace Trim. Turn Groove to correct side and slide up into position. Fasten Brace Trim to Arch Brace using (1) 2.1/2” Install Outside Corner Cover. White Head Screws centered on Brace Trim. Slide up and against. Fasten top side of Outside Corner Cover to Headers using (2) 2.1/2”...
  • Page 38 Fasten Square Trim to Outside Corner Cover from Slide up the Top Small Trim Piece. the bottom up using (3) 2.1/2” White Head Screws (1) per corner. Fasten Small Trim to Square Trim from the bottom Use (1) Screw per corner. up using (4) 2”...
  • Page 39 Install Roofing Paper using a Hammer Stapler. Roll across Roof. Attach with Stapler and cut evenly with corner of Roof. Roll out on 2nd row overlapping approximately 2”. Continue until complete. Be sure to add enough Staples as to keep the Roofing Paper from shifting under your feet.
  • Page 40 To install 1st row of Shingles, turn Shingle upside Attach second row of Shingles to Roof using 3/4” down with black tar line at bottom edge facing up Roof Nails provided, or a Power Stapler. Do not and attach to Roof using (4) 3/4” Roofing Nails. use long Nails or Staples that protrude through 1x6 Place Nails approximately 3”...
  • Page 41 Continue on up to the top working across then up. Finish all (4) sides using previous steps. Capping the Ridge. Fasten using (2) 1” Roof Nails per Capper. Start 1st Capper centered on Ridge down past Fasten Nail through black tar strip. corner.
  • Page 42 Fasten using (2) 1” Roof Nails, (1) per side. Continue up the Ridge using the same previous steps. Install Cappers in a nice straight row for a neat appearance from ground view. Trim the Top. Start at both ends of Ridge and work toward the center of the Ridge.
  • Page 43 Install the Cupola. Fasten Cupola to the Roof using (4) 2.1/2” White Place the Cupola on the center of the roof. Screws. Measure both sides to ensure the Cupola is centered. Using the provided Pint of Stain or Paint, touch up Using the provided Mr.
  • Page 44 When attaching your Pavilion to your Patio, First lift Post Base Trim up and away from Ensure you attach it to a solid structure. Brackets. Drill into the Footings below using a (I.e. Concrete Base, Concrete Pad, Deck etc. Do Hammer Drill and a 1/2”...
  • Page 45 Enjoy your New Pavilion...