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Summary of Contents for comarme GEM BX520
- Page 1 GEM BX520-BX670-BX820 USE AND MAINTENANCE MANUAL SEALING MACHINE mod. GEM BX520-BX670-BX820 Code MANT-10092-01 COMARME S.r.l. Quartiere Mirabella snc 20081 Abbiategrasso (MI) ITALY Tel. +39 02 9422002 Fax. +39 02 9422096 Web: www.comarmesrl.com E-mail: info@comarmesrl.it Rev. 08.01.2024...
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Page 2: Table Of Contents
5.10 Troubleshooting ..................................50 5.11 Recommended spare parts ..............................51 5.12 Intervention record sheet ...............................54 PUTTING OUT OF SERVICE AND DISMANTLING ......................55 Temporary putting out of service..................................55 Dismantling....................................55 ANNEXES ....................................56 A01 - WIRING DIAGRAM A02 - SPARE PARTS LIST 2/56 GEM BX520-BX670-BX820... -
Page 3: Declaration Of Conformity
GEM BX520-BX670-BX820 3/56... -
Page 4: Use Of The Manual
Section 3 Installation of the machine. Section 4 Description of the controls to use the machine: general safety prescriptions, first start up, calibrations, nor- mal use and stop. Section 5 Ordinary and extraordinary maintenance. Section 6 Dismantling. 4/56 GEM BX520-BX670-BX820... -
Page 5: Symbols Used
(ex. amputations, severe burns, loss of vision or hearing loss or visual or auditory sensorial impairment). It indicates a potential risk situation that could cause less severe or minor damage, if not prevented (ex. cuts, scratches, irritation). It is used for non-physical injuries. GEM BX520-BX670-BX820 5/56... -
Page 6: Operational Role Identification
The operational roles identified also include Comarme customer service advisor. Once the plant has been installed, Comarme technicians will be at the Customer's disposal to train operators as completely as possible. They will give them technical information, and instruct them on the possible residual risks or the dangers in the line. - Page 7 2. ELECTRICAL TECHNICIAN, a qualified person able to: • search for and repair faults, replacing damaged parts on electrical equipment, interpreting the wiring diagrams. The table on the following page shows the main tasks of the above-mentioned professional figures. GEM BX520-BX670-BX820 7/56...
- Page 8 • Checks the correct operation of the safety systems • Follows all the phases of the production process to make sure that all operations are carried out correctly and in compliance with the safety standards 8/56 GEM BX520-BX670-BX820...
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Page 9: Informative Letter
The descriptions and the pictures it contains are not to be considered as binding. Although the main features of the machine described in this manual are not subject to change, COMARME S.r.l. reserves the right to change any part, detail and accessory it deems necessary to improve the machine or for manufacturing or commercial requirements, at any time and without being obliged to update this manual immediately. - Page 10 The original configuration of machine must not be changed at all. On receiving the machine make sure the supply corresponds to what has been ordered. In case of non-conformity, please inform COMARME S.r.l. immediately. Also make sure that the machine has not been damaged during transport. 10/56...
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Page 11: Transport And Handling
The head of the department must always follow all the standards and the legal provisions concerning accidents and safety at work, that are in force nationally, locally and in business. Some areas where to deposit materials must be identified. GEM BX520-BX670-BX820 11/56... -
Page 12: Transport
Any options ordered with the machine rest on additional pallets. 1.3 Storage During transport and storage make sure the temperature is between -5 and 40°C. If the machine is stored, make sure the relative humidity is between 30% and 95%. 12/56 GEM BX520-BX670-BX820... -
Page 13: Unpacking
Place the forks on the long side of the the machine so that it rests on the supporting structure. Then rest the equipment the ground. Dispose of the packages properly delivering them to associations in charge of their elimination and recycling. A - Use and maintenance manual with EC Declaration of Conformity. B - Toolbox. GEM BX520-BX670-BX820 13/56... -
Page 14: Handling
A fork lift truck can be used to handle the machine through the departments (see picture 5). Put the forks below the machine structure and remove it from the lower base pallet. During the handling always move very slowly. This operation must be assisted by an operator in charge of signalling. 14/56 GEM BX520-BX670-BX820... -
Page 15: Description Of The Machine
Air consumption cycle Peso SHORT CIRCUIT CURRENT Weight AIR PRESSURE W:\Vari\Loghi aziendali\COMARME\Logo COMARME [2428x372 PNG].png CYCLE AIR CONSUMPTION C O M A R M E S . r . l. WEIGHT Via Torrianese, 58 47824 Poggio Torriana (RN) - ITALY... -
Page 16: Description Of The Machine
NOTE All kinds of taping heads produced by Comarme can be mounted on the machine using adhesive tape. Tape width: min. 2" (approx. 50.8 mm) - max. 3" (approx. 76.2 mm) Reel maximum diameter: 14"... - Page 17 Pos. Pos. Description Description Box inlet area Support legs Control unit Control panel and adjustment Air regulation unit Taping machine inspection window Box outlet area Lower taping head GEM BX520-BX670-BX820 17/56...
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Page 18: Technical Features
2.3 Technical features The table below shows the main technical features of the machine. Technical features Technical features GEM BX520 GEM BX520 GEM BX670 GEM BX670 GEM BX820 GEM BX820 Machine weight 165 kg 180 kg 190 kg Weight with packaging... - Page 19 Technical features Technical features GEM BX520 GEM BX520 GEM BX670 GEM BX670 GEM BX820 GEM BX820 Motor protection IP55 Min.: +5° Temperature of use Max.: +35° The equivalent continuous (A) weighted sound 79 dB (A) pressure level in the workstation is equal to Max.
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Page 20: Dimensions
The machine measures are indicated below in mm. GEM BX820 GEM BX670 GEM B BX520 inch inch inch 1200 47,2" 1120 44" 38,2" 1300 51,2" 1200 47,2" 1050 41,3" 1000 39,4" 33,8" 27,5" 1800 70,8" 1800 70,8" 1800 70,8" 20/56 GEM BX520-BX670-BX820... -
Page 21: Field Of Application
COMARME S.r.l. declines all responsibility in case of accidents due to the use of the machines by UNAUTHOR- IZED and unqualified staff, or who use them for purposes different from the above-mentioned ones, WITH- OUT THE WRITTEN AUTHORIZATION OF THE MANUFACTURER AND THE ADAPTATION OF THE TECHNICAL FEATURES. -
Page 22: Safety Protections
The electric system was built in compliance with the European standard UNI EN ISO 13849-1:2016. All the components installed on the the machine are supplied by primary companies which provide certifications and comply with the workplace safety standards. 22/56 GEM BX520-BX670-BX820... -
Page 23: Installation
Do not place the equipment near heat or water sources or other free liquids. Do not install the equipment without the suitable protections. COMARME S.r.l. machines are NOT conceived for working in places at risk of explosion and/or at high risk of fire. - Page 24 OBLIGATIONS OF THE CUSTOMER: COMARME S.r.l. declines all responsibility for damage to people, objects or animals due to the failure to in- stall protection systems or to their disassembly. The manufacturer is not to be held responsible if the plant user does not follow the instructions below.
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Page 25: Free Spaces
(see picture 9). We recommend checking the suitability to carry loads near the supports. WARRANTY AND RESPONSIBILITY DECAY IN CASE the machine is not installed ac- cording to the indications provided for by the manufacturer. GEM BX520-BX670-BX820 25/56... -
Page 26: Component Assembly
- pull out legs "B" to the required length (max. 100 mm) and tighten screws "A" . Make sure that at the end of these operations the machine is on a level in both directions, lengthwise and crosswise (see picture 11). 26/56 GEM BX520-BX670-BX820... - Page 27 The machine can be connected mechanically with other elements of the line (ex. box spacing units, roller tables, etc.). For the mechanical connection use the proper connection kit part number 801-09-868 (see pic- ture 12). For the 375x500mm roller table extension (complete), L=375x650mm (complete), L=375x800mm (complete) (see picture 13). GEM BX520-BX670-BX820 27/56...
- Page 28 "A" (see picture 14) are correctly inserted into the slots "B" on the frame (see picture 15) and that the direction is as indicated in picture 14. According to the type of taping head used, place the specific supports"D” (see picture 15). 28/56 GEM BX520-BX670-BX820...
- Page 29 “B” by sliding them towards the outside of the machine, as shown in figure 17; tighten the nuts "A". • To place the lower taping head T32-T33 proceed as follows: remove the supports “B”; reassemble the supports by using the square holes “C”; tighten the nut "A". GEM BX520-BX670-BX820 29/56...
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Page 30: Lower Taping Head Closing Guard Assembly
3.6 Lower taping head closing guard assembly Assemble the lower taping head closing guard “A” by using the specific blade fastening screws “B” (see pic- ture 18). 30/56 GEM BX520-BX670-BX820... -
Page 31: Electrical Connection
First of all make sure the lines can feed the whole plant correctly, in compliance with the safety standards in force (for the required features see paragraph 2.3). Before connecting the machine to the mains, see picture 19 make sure the main switch "A” is in "0" position. GEM BX520-BX670-BX820 31/56... - Page 32 Air consumption cycle 230-248-298 kg Peso Weight W:\Vari\Loghi aziendali\COMARME\Logo COMARME [2428x372 PNG].png C O M A R M E S . r . l. Via Torrianese, 58 47824 Poggio Torriana (RN) - ITALY M A D E I N I T A L Y •...
- Page 33 • Start the machine by means of the main switch. • Check the correct rotation direction of the driving belts, as indicated by the arrow in picture picture 21. If the rotational direction is reversed, invert the two phase wire connectors on the plug. § GEM BX520-BX670-BX820 33/56...
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Page 34: Pneumatic Connection
Check the air pressure using the pressure gauge "5". Adjust the pressure between 5 and 6 bar according to the rigidity of the boxes to be taped. For corrections, use the air delivery knob on the FR unit, turning clock- wise to increase or anticlockwise to decrease. 34/56 GEM BX520-BX670-BX820... -
Page 35: Normal Use
The safety systems must be only used as “safety stop” devices and not as machine stop control device. Before starting the machine, all its protections must be closed. GEM BX520-BX670-BX820 35/56... -
Page 36: Operator Position
The machine, in standard configuration, is provided with the control console positioned on the left side, as shown in picture 22. Posizione operatore / Position opérateur Lato comandi / emergenza Posición del operador Côté commandements / bouton d'urgence Panel de mando / emergencia Control/emergency side Operator position 36/56 GEM BX520-BX670-BX820... -
Page 37: Control Panel
If it is pressed, it allows starting the machine STOP button When pressed, stops the movement of the drive belts Emergency push button When pressed, it stops the machine working RESET button It allows restoring normal operating conditions GEM BX520-BX670-BX820 37/56... -
Page 38: Drive Arm Adjustment
To adjust the stopping time of the belts after the box has disengaged photocell "A” (see picture 38), adjust the appropriate trimmer "B", turning clockwise to increase the time, and anticlockwise to decrease it (see picture 25). 38/56 GEM BX520-BX670-BX820... -
Page 39: Start-Up Procedure
2. Check that the emergency button "C" is not pressed. 3. Press the RESET button "D". 4. Press the START button "B". 5. Check the correct rotation of the driving belt "E". NOTE: If necessary, consult the attached wiring diagram. § GEM BX520-BX670-BX820 39/56... -
Page 40: Working Cycle
To remove the box, operate selector switch "D" (see picture 31), pull out the jammed box and return the selector switch to its initial position. 40/56 GEM BX520-BX670-BX820... -
Page 41: Residual Risks
In the box entry and exit area, it is possible to access some moving parts with the upper limbs. This risk can be completely eliminated by integrating the machine with handling systems equipped with appro- priate guards. This integration remains the responsibility of the user depending on the processing line in which the machine is inserted. GEM BX520-BX670-BX820 41/56... -
Page 42: Wrong And Dangerous Uses
BY LAW (Local law on safety at work). DO NOT USE WATER. Staff members should be trained to deal with such accidents. The equipment can NOT work in areas at high risk of fire. IN CASE OF FIRE TURN OFF IMMEDIATELY THE POWER SUPPLY 42/56 GEM BX520-BX670-BX820... -
Page 43: Maintenance
Do not wear rings, watches, chains, bracelets, etc. during maintenance operations. Always wear individual protective devices (gloves, goggles, safety shoes, etc.). Do not use naked flames, pointed instruments or pins for cleaning operations. Do not smoke. GEM BX520-BX670-BX820 43/56... -
Page 44: Ordinary Cleaning
This allows keeping the machine in good working conditions. Some tape or cardboard residues can be left near the machine or near the inlet and outlet roller conveyors. During the machine cleaning remove them. 44/56 GEM BX520-BX670-BX820... -
Page 45: General Rules For Maintenance
Condensate drain Drain any condensate in the accumulation filter located under the main pressure regulator (see position "A" in picture 33). GEM BX520-BX670-BX820 45/56... -
Page 46: Drive Belt Replacement
"C" fixing the front pulley "D" so that the pulley can be moved inwards; replace belt "E"; insert a screwdriver into the suitable housing "F" by levering it so as to tighten the belt (see picture 49); tighten nut "C"; 46/56 GEM BX520-BX670-BX820... - Page 47 "B" back on and lock it with screws "A" (see the previous page). This operation should be performed by specialized mechanical maintenance technicians. In any case, it is advisable to replace the belts at least once a year. GEM BX520-BX670-BX820 47/56...
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Page 48: Lubrication
To carry out this operation do as follows (see picture 39): loosen screws "B" and remove the protective guards "C" on the belts, loosen stop nut "D" on the front pulley "E" so that it may be moved towards the inside of the machine, remove belt "F", 48/56 GEM BX520-BX670-BX820... -
Page 49: Check Of Drive Chain Tension And Replacement
To replace the drive belt, do as follows: loosen screws "A" and remove the belt guard "B"; loosen locking nuts "D" and replace belt "C"; readjust the belt tension by tightening locking nuts "D"; reassemble guard "B". GEM BX520-BX670-BX820 49/56... -
Page 50: Troubleshooting
Check that the carriage relief pressure is not insufficient boxes The machine interrupts the au- • Check the previous conditions and if necessary call the Technical Ser- tomatic cycle vice Centre. In case of malfunction contact the Technical Service Centre (see par. "Informative letter"). 50/56 GEM BX520-BX670-BX820... -
Page 51: Recommended Spare Parts
5.11 Recommended spare parts GEM BX520 CODE Q.TY DESCRIPTION CNP-11106-083 Cylinder ISO VDMA dia 32 Stroke 215 CNP-16001-001 Pulse modulating valve CNPN-200037 Pneumatic valve 5/2 Bistable G1/8 CNPN-200038 EV Pilot 3/5 NC. M5- 24VDC CNPN-100032 Connector with 5 m cable for pilot valve... - Page 52 SINGLE PHASE TRANSF. art. 2222E.E. (ex TA-202020); Pn=20VA; CNE-34019-012 prim.0/230/400V ±10% - 50/60Hz; 0/24V; PTC; wired CNE-12065-003 WIELAND: SAFETY MODULE art. R1.188.3740.0 CNE-10042-002 EATON: MOTOR PROTECTOR art. PKZM0-1.6 (thermal 1,0÷1,6 A) CNE-12075-009 FINDER RELAY art.40.31.8.024.0000 24V AC CNE-11056-007 (QUICK) FUSE D.5x20mm - 1A 52/56 GEM BX520-BX670-BX820...
- Page 53 SINGLE PHASE TRANSF. art. 2222E.E. (ex TA-2020); Pn=20VA; CNE-34019-012 prim.0/230/400V ±10% - 50/60Hz; 0/24V; PTC; wired CNE-12065-003 WIELAND: SAFETY MODULE art. R1.188.3740.0 CNE-10042-002 EATON: MOTOR PROTECTOR Art. PKZM0-1.6 (thermal 1.0÷1.6 A) CNE-12075-009 FINDER RELAY art.40.31.8.024.0000 24V AC CNE-11056-007 (QUICK) FUSE D.5x20mm - 1A GEM BX520-BX670-BX820 53/56...
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Page 54: Intervention Record Sheet
5.12 Intervention record sheet Fill in the table below with the features of the maintenance intervention carried out on the machine. DATE MACHINE PART OPERATION OPERATION TIME NOTES SIGNATURE 54/56 GEM BX520-BX670-BX820... -
Page 55: Putting Out Of Service And Dismantling
If the machine must be put out of service and dismantled, follow the standards to safeguard the environment as well as those on the recovery of recyclable materials. The parts to dismantle must be given to specialized companies with the regular authorization to transport and dispose of them. RECYCLE GEM BX520-BX670-BX820 55/56... -
Page 56: Annexes
ANNEXES A01 - WIRING DIAGRAM A02 - SPARE PARTS LIST 56/56 GEM BX520-BX670-BX820... - Page 58 COMARME S.r.l. Quartiere Mirabella snc 20081 Abbiategrasso (MI) - ITALY Tel. +39 02 9422002 Fax. +39 02 9422096 Web: www.comarmesrl.com E-mail: info@comarmesrl.it...
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