Related Manuals for Corghi EM 8040
Summary of Contents for Corghi EM 8040
- Page 1 EM 8040 Versione 3.0 del 12/00 Italiano Manuale d’uso English Operator’s manual Français Manuel d’utilisation Deutsch Betriebsanleitung Español Manual de uso ик - все для шиномонтажа www.gruzik.com...
- Page 2 The manual is only to be considered valid for the machine of the model and serial number stated on the nameplate applied to it. WARNING Adhere to the contents of this manual: Corghi declines all liability in the case of actions not specifically described and authorised in this manual. NOTE Some of the illustrations in this manual have been taken from photographs of prototypes;...
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Page 3: Transport, Storage And Handling
(fig. 3). WARNING Always unplug the power supply lead from the socket before moving the machine. ATTENTION Never apply force to the spin shaft when moving the machine. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... -
Page 4: Installation
- Fit the head rotation pin in the bushing C (fig. 6); the head must be positioned so that the control panel is facing towards the front of the machine. - Check that the head turns freely through about 30°; this means that the rotation stop EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... - Page 5 The balancing machine must be placed in a stable position; to ensure this, adjust the bolt in the rear left-hand corner of the base (after adjusting, tighten using the lock-nut) Fig. 8. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 6 (G) keys and indicator lights for selection of the functions and programs available (H) key for manual input of the wheel data (I) function key (J) indicator light for wheel data setting (K) indicator light for imbalance display status EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
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Page 7: Electrical Hook-Up
A good ground connection is essential for the correct functioning of the machine. NEVER connect the machine ground wire to a gas pipe, water pipe, telephone cable or other unsuitable objects. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... -
Page 8: Safety Regulations
- always keep this manual in a place where it can be readily consulted when working with the machine and do not fail to refer to the manual whenever in need of confirmation or explanations. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... - Page 9 Do not remove or deface the Safety, Danger or Instruction decals. Replace any missing or illegible Safety, Danger or Instruction decals. Replacement decals can be obtained from your nearest CORGHI dealer. - When using and carrying out maintenance on the machine, observe the unified industrial accident prevention regulations for high voltage industrial equipment and rotating machinery.
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Page 10: General Characteristics
- RPA, automatic wheel positioning in the position where the balancing weight has to be applied. - Visual check; this function allows a visual check on the roundness defects of the wheel and rim. - Quick Lock, automatic wheel clamping (optional). EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... -
Page 11: Technical Specifications
- Hex wrench CH 5 ................... code 900600674 - Hex wrench CH 6 ................... code 900600906 - Hex wrench CH 10 ................. code 900600910 - 100 gram weight ..................code 900430573 EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... -
Page 12: Optional Accessories
ATTENTION Cleaning or washing the machine with compressed air or jets of water is forbidden. WARNING Only original CORGHI equipment should be used during operation. WARNING Get to know your machine. The best way to prevent accidents and obtain top performance from the machine is to ensure that all operators know how the machine works. -
Page 13: Switching On The Machine
- Measure the width of the rim using the caliper provided (fig. 12). - Modify the width value displayed by pressing the eys until the desired number is set. The value can be set in millimetres or the values already set EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... - Page 14 - On completion, press o display the imbalance values recalculated on the basis of the new dimensions, or START to perform a wheel spin. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 15 If, due to a fault on the machine, the wheel keeps spinning permanently, switch off the machine at the master switch or unplug the plug from the power supply panel (emergency stop). Then wait until the wheel stops before raising the guard. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 16 If a mistake of this kind occurs, abort the wheel spin, clamp the wheel again and perform another spin. - The Quick Lock clamping system guarantees virtually complete compatibility with all accessories provided for balancing machines without automatic clamping system. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 17 STOP key again, when a wheel spin is triggered, or after about 10 sec. The shaft clamping system can also be useful during installation of special centring accessories. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 18 2 or 3 inches less than the nominal value must be entered when the diameter is set; - carry out a checking wheel spin, following the instructions provided in the dynamic balancing procedure. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 19 - Press the ENTER key to confirm acquisition of the data. - Return the sensor to the rest position. If the sensor is returned to the rest position after having only acquired the data for one EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 20 However, depending on the type of rim and according to the operator’s discretion, the intervals within which the machine can modify each balancing plane can be defined. In order to perform this EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 21 “applying the balancing weights” section of the Alu P programs. The HIDDEN WEIGHT function is combined with the MOBILE PLANES function to allow the use of balancing weights which are multiples of 5 grams. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 22 - press ENTER; - use the eys to select the width of the spoke: • 1 = small • 2 = medium • 3 = large • OFF = deactivates the program EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 23 To obtain the best results, apply adhesive weights, placing them on the outer edge level with the edge of the rim. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 24 When the procedure is recalled, the left-hand display will show: “OP.2”; - Memorise the 12 o’clock position of the valve by pressing the ENTER key. - Continue as described in point OPT 3 of the next section. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 25 - Turn it until the valve is at 12 o’clock. - Press the ENTER key. - Perform a wheel spin. At the end of the spin, the system moves on to the third phase of the program. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 26 - Re-fit the complete wheel on the balancing machine. - Rotate the wheel until the valve (or hole) is at 12 o’clock. - Press the ENTER key. - Carry out a wheel spin. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 27 - If a different working environment is recalled between one phase of the OPT program and the next, execution restarts from the point where it had been interrupted when the working environment in which the user was working with the OPT function is recalled. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
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Page 28: Working Environments
N.B. : the optimisation procedure can only be carried out by one operator at a time. The machine’s general settings remain the same for all the working environments: grams/ounces, sensitivity x1/x5, threshold, etc. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... - Page 29 • 2: if the centred position is not achieved with sufficient accuracy, the machine performs a second attempt and updates the braking parameters in order to compensate for the error made. - Confirm the program setting by pressing the key. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
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Page 30: Calibration Programs
- On completion of the procedure, remove the sample weight of 100 gr (3.5 oz). - The program can be aborted at any moment by pressing the key. - THE CALIBRATION DESCRIBED ABOVE IS VALID FOR ANY TYPE OF WHEEL! EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... - Page 31 - Bring the internal automatic measuring arm (A fig. 4) into contact with the inside of the rim, in the usual dimension measurement position (fig. 11a). EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 32 (maximum 2 or 3 tenths of inches) in relation to the nominal values. This does not represent a lack of precision, but rather a reflection of the real situation. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
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Page 33: Display Messages
Incomplete or incorrect data entered in ALU P. Repeat acquisition process correctly. Err 25 Program not available on this model. Err 26 Program only available after selection of ALU 1P / ALU 2P. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... - Page 34 Wheel spin with Motorcycle Alu program selected. Wheel spin with Static program selected. hid n Setting of number of spokes in “hidden weight” program. CCC CCC Imbalance values greater than 999 grams. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
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Page 35: Troubleshooting
Listed below are faults that the user can remedy if the cause is found to be among those indicated. Any other defect or malfunction will require the attention of a qualified technician: contact your nearest Corghi service centre. The machine fails to switch on (the displays remain off and the master switch light is on). - Page 36 The machine is not soundly installed on the flooring. Check the installation and adjust the support feet, using shims if necessary. The wheel is not properly clamped. Tighten the clamping ring-nut firmly. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 37 EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
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Page 38: Maintenance
MAINTENANCE WARNING CORGHI declines all liability for claims deriving from the use on non-original spares or accessories. WARNING Before carrying out any adjustments or performing maintenance operations, disconnect the electrical power supply from the machine and make sure that all moving parts are suitably immobilized. -
Page 39: Recommended Fire-Extinguishing Devices
Device serving to support and centre the wheel. Also keeps the wheel perfectly perpendicular to its axis of rotation. The centreing flange is mounted on the balancing machine shaft by means of its central hole. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com... - Page 40 THREADED HUB Threaded part of the shaft that is engaged with the spinner to clamp the wheel. This component is supplied disassembled from the machine. EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
- Page 41 Terminal board Motor Motor coil Master switch Brake / motor disconnection coil Three-pole reverser Wheel spin solenoid valve Resistor Brake solenoid valve Internal distance potentiometer Mains filter Diameter potentiometer Motor filter EM 8040 operator’s manual ик - все для шиномонтажа www.gruzik.com...
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- Page 54 EC statement of conformity We, CORGHI SPA, Strada Statale n°9, Correggio (RE), ITALY, do hereby declare, that the product EM8040 wheel balancer to which this statement refers, conforms to the following standards or to other regulatory documents: EN 292 of 09/91 according to directives: - 89/392/EEC amended with directives 91/368/EEC, 93/44/EEC and 93/68/EEC;...
- Page 55 Das Modell der vorliegenden Erklärung entspricht den Anforderungen der in EN 45014 aufgeführten Vorgaben. Declaración CE de conformidad La mercantil CORGHI SpA abajo firmante, con sede en Strada Statale 468 nº 9, Correggio (RE), Italia, declara que el producto: equilibradora EM8040 al cual se refiere la presente declaración, se conforma a las siguientes normas y/o documentos...
- Page 56 M. Frattesi IMPORTANTE: La dichiarazione CE di conformità decade nel caso in cui la macchina non venga utilizzata unicamente con accessori originali CORGHI e/o comunque in osservanza delle indicazioni contenute nel Manuale d’uso. Il modello della presente dichiarazione è conforme a quanto previsto nella EN 45014.
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