marvelTech ML560-51.2-W Installation & Operation Manual

Lithium-ion battery energy storage

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ML560-51.2-W
Lithium - ion Battery Energy Storage Series
Installation & Operation Manual
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Summary of Contents for marvelTech ML560-51.2-W

  • Page 1 ML560-51.2-W Lithium - ion Battery Energy Storage Series Installation & Operation Manual...
  • Page 2 Without the written permission of the company, no unit or individual shall extract or copy part or all of the contents of this document without authorization, and shall not disseminate it in any form. Please read the entire documentation before installing or using this product. Failure to do so or to follow any instructions or warnings in this document may result in electric shock, serious injury or death, or damage to the product, which may render it unusable or loss of warranty.
  • Page 3: Table Of Contents

    Table of Contents 1 Safety Information ........................................5 1.1 Symbols ............................................5 1.2 Safety Instructions ........................................6 1.2.1 General Safety Precautions ............................6 1.2.2 Battery Handling guide .............................. 6 1.3 Qualified Personnel ......................................... 7 1.2.3 Response to Emergency Situations ..........................7 2 Product Introduction .........................................
  • Page 4: Safety Information

    1 Safety Information 1.1 Symbols Caution, risk of electric shock Do not place or install near flammable or explosive materials Install the product out of reach of children. Read the instruction manual before starting installation and operation. Heavy weight may cause serious injury to the back. Do not dispose of the product with household wastes Recyclable Disconnect the equipment before carrying out maintenance or repair.
  • Page 5: Safety Instructions

    1.2 Safety Instructions For safety reasons, installers are responsible for familiarizing themselves with the contents of this document and all warnings before performing installation. 1.2.1 General Safety Precautions \Over-voltages or wrong wiring can damage the battery pack and cause deflagration, which can be extremely dangerous.
  • Page 6: Qualified Personnel

    1.2.3 Response to Emergency Situations The battery comprises multiple batteries and Sophisticated BMS that are designed to prevent hazards resulting from failures. However, we cannot guarantee their absolute safety if battery is mishandled. If a user happens to be exposed to internal materials of the battery cell due to damage on the outer casing, the following actions are recommended.
  • Page 7: Product Introduction

    2 Product Introduction 2.1 General Information This Battery system is a high-tech product researched and developed product. With its integration, miniaturization, light-weight, intelligent centralized monitoring, battery maintenance and management, unattended, energy conservation and environmental protection, are widely applied in remote access network equipment, remote switch unit, mobile communication, transmission equipment, home storage and other areas as a backup power supply.
  • Page 8: Appearance And Mechanical Drawing

    2.4 Electrical Performance 2.4.1 Battery Pack Parameters Battery Technology Specification Model ML560–51.2-W Battery Rated Voltage 51.2 Vdc Battery Rated Capacity 560Ah Battery Rated Energy 28.6kWh Battery Cell Type Long Cycle Life Prismatic LiFePO4 Rated Charge Voltage 56Vdc Max Charge Voltage 56.8Vdc Overcharge Protection 58.4Vdc...
  • Page 10 2. Cells info 3. Protocol page 4. System page...
  • Page 11: 3Bluetooth & Wifi

    2.4.3 Bluetooth & Wifi How to use the app is provided separately from the manufacturer--《BMS APP user manual》. 2.5 Transportation and Storage 2.5.1 Transportation Based on the character of cell, proper environment for transportation of LiFePO4 battery pack need to be created to protect the battery.
  • Page 12: Installation

    3 Installation 3.1 Install Location Required: There must be no flammable or explosive materials nearby. The recommended ambient temperature should be within the range of -10 ~45°C. Battery pack must be installed on walls that are upright and can support battery weight. Product shall be installed indoor.
  • Page 13: Dc Cable Prepared

    Wire Gage 51.2VDC ≥70mm² ML560-51.2-W Performance of any product can be improved by thicker cable and shorter runs, so if in doubt, round up and keep the length as short as possible. For more wiring configurations for your specific system, please contact your distributor for more information.
  • Page 14: System Installation Guide

    Step2:After the product is placed smoothly, turn to the appropriate position, press the brake, and fix the caster. 3.4.2 System Installation Guide Connect the parallel batteries with wires according to the following schematic diagram (the following is an operation diagram of two parallel batteries)
  • Page 15: Commissioning And Operation

    System Connection Diagram 4 Commissioning and operation 4.1 Operating Conditions Installation Location Indoor (Wall-Mounted or Flat-Mounted) Operating Temperature 14 to 113°F ( -10 to 45°C) Operating Temperature (Recommended) 59 to 86°F (15 to 30°C) Humidity 15% to 85% Altitude Max. 6,562ft (2,000m) Cooling Strategy Natural Convection 4.2 Battery Debugging Steps...
  • Page 16: Communication Protocol Setting

    CAUTION 1. Please strictly follow the above steps for debugging 2. If not using the battery pack for a long time or if there is any fault on the pack, turn off the switch. 4.3 Communication Protocol Setting You can select your matched inverter communication protocol by BMS host software(PC) or 7inch LCD display screen..
  • Page 17 1) As shown in the figure above, the left end of the crystal head has one foot. 3 (green) 4 (white) 5 (blue) feet correspond to 2, 3 and 5 feet of DB9 head Please ensure that each pin of the communication line is connected.
  • Page 18 STEP2.Double-click to open the upper computer software: 1、Select RS232 for the serial port on the computer. 2、Select the communication mode as follows: RS232. 3、Click "Open". STEP3.Inverter communication test: 1、Select the “System Config". 2、Click“Read”. 3、Select:“ the CAN Protocol”, or “the RS485 Protocol”. 4、Type:“Manual”.
  • Page 19 3. User manual for BMS Upgrade Step 1. Double click the application icon (BMS Upgrade V1.0.0.exe), Open the upgrade tool. The specific interface is as follows: Step 2. Select the correct serial port and baud rate, click "Browse" to select the corresponding bin file.
  • Page 20: Setting Protocol By Lcd Touch Screen

    Click "OK" to enter the normal upgrade process. Please make sure the upgrade is completed. 3. Error handling 1) if the bin file is wrong, please confirm whether the bin file selection is correct or contact the provider to obtain the correct bin file. 2) prompt response timeout, please check whether the communication line is connected well or whether the contact is good.
  • Page 21: Communication With Inverter Or Mppt

    Step2: Enter the page as below, and Select the corresponding inverter brand and protocol name. Step3: Enter the password and then quit. Note: Every time you changed the protocol, you should put the password. Pls keep the password carefully and don’t make children know it. 4.4 Communication with INVERTER or MPPT Before using the battery system, the inverter, the MPPT and the battery system must be connected by communication lines.
  • Page 22: Master/Rs485/Can Ports Introduction

    4.4.1 Master/RS485/CAN Ports Introduction Double RS485 for battery internal parallel communication port, as shown in the below: Double RS485 for Parallel Port Double RS485 Port Define RS485-8P8C-RJ45 RS485-8P8C-RJ45 RJ45 RJ45 Definition Definition 1、8 RS485-B 9、16 RS485-B 2、7 RS485-A 10、15 RS485-A 3、6 11、14 4、5...
  • Page 23: Dial Switch Setting

    4.4.2 Dial switch setting When the battery is connected to the PC host, the address should be set to 0 to communicate with the PC host computer; When the battery is used in parallel, set the address through the dial switch on the battery to distinguish different addresses.
  • Page 24: Liability Limitation

    Battery Discharge Over Current Battery Charge Over Current The fault state is cleared when the battery pack recovers to normal operation. If battery pack is not working correctly and the issue persists, contact a qualified technician or your distributor. If the battery pack or the inverter indicates FAULT or fails to operate, contact your distributor immediately. 6 Liability Limitation Any product damage or property loss caused by the following conditions does not assume any direct or indirect liability.

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