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Honda HRC 2006-NSF100 Owner's Manual
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Honda HRC 2006-NSF100 Owner's Manual

Honda HRC 2006-NSF100 Owner's Manual

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OWNER'S MANUAL / PARTS LIST
COMPETITION HANDBOOK
2006-NSF100

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Summary of Contents for Honda HRC 2006-NSF100

  • Page 1 OWNER’S MANUAL / PARTS LIST COMPETITION HANDBOOK 2006-NSF100...

  • Page 2: Safety Messages

    Important This machine is designed and manufactured for competition use only and is sold “as-is” with no warranty. It does not conform to federal motor vehicle safety standards and operation on public streets, roads, or highways is illegal. State laws prohibit operation of this vehicle except in an organized racing or competitive event upon a closed course which is conducted under the auspices of a recognized sanctioning body or permit issued by the local governmental authority having jurisdiction.
  • Page 3 All information in this publication is based on the latest product information available at the time of approval for printing. Honda Racing Corporation reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 4 Contents 1. Operating Instruction Cleaning 3–18 Fuel 1–2 Basic Operation 1–2 Storage 3–18 Controls 1–4 4. Engine Servicing 2. Service Data Engine Lubrication Diagram 4–2 Specifications 2–2 Oil Pump Disassembly/Assembly 4–2 Service Data 2–3 Carburetor Removal/Installation 4–3 Torque Values 2–6 Carburetor Disassembly/Assembly 4–5 Tools...

  • Page 5: Image Labels

    In the interest of safety, take the motorcycle to be serviced permit issued by the local governmental only by a Honda dealer. authority having jurisdiction. • First determine that operation is legal. DANGER (with RED background) REAR CUSHION LABEL You WILL be KILLED or SERIOUSLY HURT if you don’t follow...

  • Page 6: To The New Owner

    To The New Owner Importance Of Proper Preparation How To Use This Manual By selecting a HRC roadracer NSF100 as your new Proper pre-competition preparation and regular ser- The purpose of this Owner’s Manual is to help machine, you have placed yourself in a distin- vice is essential to rider safety and the reliability of ensure that you obtain the greatest possible satis- guished family of owners and riders.
  • Page 7 Manufacturer and Authorized Representative and Importer for EU Market Authorized Representative and Importer Manufacturer for EU Market Honda Motor Co., Ltd. Honda Motor Europe Ltd. - Aalst Office 2-1-1, Minami-Aoyama, Minato-ku, Wijngaardveld 1 (Noord V) Tokyo, 107-8556, Japan 9300 Aalst - Belgium...
  • Page 8 Memo...
  • Page 9 1. Operating Instructions Fuel Basic Operation Controls...

  • Page 10: Basic Operation

    Operating Instructions (1) EQUIPPED KEY (1) FUEL VALVE (1) CHOKE KNOB (2) FUEL TANK CAP Fuel Basic Operation Gasoline: Unleaded gasoline (commercially avail- Starting The Engine able unleaded; reserch octane number Your NSF exhaust contains poisonous carbon 98 or higher) monoxide gas.
  • Page 11 Operating Instructions (1) ENGINE STOP SWITCH (1) TACHOMETER 6. After the engine starts, pull in the clutch lever, Warming-up The Engine Break-In Procedure shift the transmission into neutral, run the engine This machine uses stepping motor type tachometer. New Machine for a few minutes, “blipping”...
  • Page 12 Operating Instructions (1) CLUTCH LEVER (1) LOCK NUT (2) ADJUSTER (A) INCREASE (B) DECREASE Controls Rebuilt Engine 2. Minor adjustments can be made with the cable • After replacing the crankshaft and/or crankcase, end adjuster. operate the machine observing the same cautions Clutch Loosen the lock nut and turn the adjuster.
  • Page 13 Operating Instructions (1) LOCK NUT (2) ADJUSTING NUT (1) LOCK NUT (2) ADJUSTING SCREW (1) LOCK NUT (2) ADJUSTER (C) INCREASE (D) DECREASE (C) INCREASE (D) DECREASE 3. Major adjustments can be made with the lower 3. Loosen the adjusting screw lock nut on the right 4.
  • Page 14 Operating Instructions (1) THROTTLE GRIP (1) RUBBER BOOT (1) LOCK NUT (2) ADJUSTING BOLT (2) LOCK NUT (3) ADJUSTER (A) RAISE THE PEDAL HEIGHT (A) DECREASE (B) INCREASE (B) LOWER THE PEDAL HEIGHT Throttle Grip Adjustment is made with the upper adjuster. Brake Pedal Height Throttle Grip Free Play The brake pedal height can be adjusted to the rider’s...

  • Page 15: Service Data

    2. Service Data Specifications Service Data Torque Values Tools Lubrication & Seal Points 2-10 Cable & Harness Routing 2-11 Wiring Diagram 2-15...

  • Page 16: Specifications

    Service Data Specifications Item Specification Item Specification Dimensions Carburetor Overall length 1,556 mm (61.3 in) Type PDCCA Overall width 595 mm (23.4 in) Venturi dia. 22 mm (0.9 in) Overall height 911 mm (35.9 in) Drive Train Wheelbase 1,074 mm (42.3 in) Clutch operating system Cable operated Ground clearance...
  • Page 17 Unit: mm (in) Item Standard Service Limit Item Standard Service Limit Lubrication System Cylinder Head/Valves Suggested oil Honda “4-stroke motor oil” – Cylinder compression 1,176 kPa (12.0 kgf/cm , 171 psi) – or an equivalent at 1,000 min (rpm) Oil recommendation...
  • Page 18 Service Data Unit: mm (in) Unit: mm (in) Item Standard Service Limit Item Standard Service Limit Cylinder/Piston Clutch/Gearshift Linkage Cylinder I.D. 53.000 – 53.010 (2.0866 – 2.0870) 53.1 (2.09) Clutch lever free play 10 – 20 (0.4 – 0.8) – Taper –...
  • Page 19 0.60 – 0.70 (0.024 – 0.028) – Front Suspension Fork tube runout – 0.20 (0.008) Recommended fork fluid Honda Ultra Cushion Oil #10 or – Showa SS8 Fork tube height 3 mm (0.1 in) from top bridge – Pre-load adjuster setting 13 (0.6)

  • Page 20: Torque Values

    Service Data Torque Values Standard Engine Torque Threads Torque Item Item Q’ty Remarks N•m (kgf•m, lbf•ft) Dia. (mm) N•m (kgf•m, lbf•ft) 5 mm bolt and nut 5.1 (0.52, 3.5) Maintenance: 6 mm bolt and nut 9.8 (1.0, 7) Spark plug 14 (1.4, 10) 8 mm bolt and nut 22 (2.2, 16)
  • Page 21 Service Data Frame Threads Torque Threads Torque Item Q’ty Remarks Item Q’ty Remarks Dia. (mm) N•m (kgf•m, lbf•ft) Dia. (mm) N•m (kgf•m, lbf•ft) Engine removal/installation: Hydraulic brake: Engine hanger bolt (front) 32 (3.3, 24) Brake hose oil bolt 34 (3.5, 25) Engine hanger bolt (rear) 32 (3.3, 24) Front master cylinder holder...
  • Page 22 Service Data Tools Special Common Description Tool number Applicability Description Tool number Applicability Cylinder Head/Valves: Service & Maintenance: Plate bolt wrench 89006-NX2-003 Cam chain tensioner Valve adjusting wrench, 8 x 9 mm 07708–0030100 Valve clearance inspection Valve guide reamer, 5.485 mm 07984–0980001 Valve guide (or equivalent...
  • Page 23 Service Data Description Tool number Applicability Crankshaft/Transmission/Kickstarter: Driver 07749–0010000 Bearing installation Attachment, 32 x 35 mm 07746–0010100 Bearing installation Attachment, 37 x 40 mm 07746–0010200 Bearing installation Attachment, 42 x 47 mm 07746–0010300 Bearing installation Pilot, 12 mm 07746–0040200 Bearing installation Pilot, 17 mm 07746–0040400 Bearing installation...

  • Page 24: Lubrication & Seal Points

    Wheel bearing/dust seal lips Flywheel nut threads Swingarm pivot bearing/dust seal lips Clutch outer sliding surface Clutch friction disc whole surface Handlebar grip Honda Bond A or Each oil seal lip Cemedine #540 Each bearing rotating area Each O-ring Steering stem top thread...
  • Page 25 Service Data Cable & Harness Routing THROTTLE CABLE CLUTCH CABLE TACHOMETER ALTERNATOR WIRE IGNITION CONTROL MODULE SPARK PLUG WIRE FRONT BRAKE HOSE 2-11...
  • Page 26 Service Data THROTTLE CABLE CLUTCH CABLE TIE-WRAP CLIP ENGINE STOP SWITCH TACHOMETER IGNITION CONTROL MODULE CHOKE CABLE TACHOMETER 3P (GRAY) CONNECTOR 2-12...
  • Page 27 Service Data FUEL TANK OVERFLOW HOSE FUEL HOSE ALTERNATOR WIRE CARBURETOR AIR VENT HOSE CLUTCH CABLE THROTTLE CABLE CHOKE CABLE 2-13...
  • Page 28 Service Data CHOKE CABLE CATCH TANK-TO-CARBURETOR THROTTLE CABLE CRANKCASE-TO-CATCH BOX BREATHER HOSE TANK BREATHER HOSE ALTERNATOR WIRE OIL CATCH TANK 2-14...
  • Page 29 Service Data CLUTCH CABLE SPARK PLUG WIRE CARBURETOR AIR VENT HOSE ALTERNATOR WIRE Catch tank hole facing rearward FUEL TANK OVERFLOW HOSE 2-15...
  • Page 30 Service Data REAR SHOCK RESERVOIR HOSE REAR BRAKE RESERVOIR HOSE REAR BRAKE HOSE 2-16...
  • Page 31 Service Data Wiring Diagram TACHOMETER Black Yellow White Blue Gray Green COLOR COMB : GROUND / MARKING (GR) 3P WPC (GR) CDI UNIT BATT TACHO KILL KILL + IGN + PLUSE + CHARGE CHARGE + IGNITION ENGINE STOP SWITCH PULSER COIL AC GENERATOR COLOR B/W...
  • Page 32 Memo...
  • Page 33 3. Service And Maintenance Maintenance Schedule Brake Fluid 3-11 Pre-ride Inspection Brake Pad Wear 3-12 Warm-up Inspection Brake System 3-13 Ride Inspection Clutch System 3-13 After Ride Inspection Exhaust Pipe/Muffler 3-13 Inspection Parts Front Suspension 3-14 Fuel Line Fork 3-14 Spark Plug Rear Suspension 3-15...

  • Page 34: Service And Maintenance

    Service And Maintenance Maintenance Schedule Pre-ride Inspection Perform pre-ride Inspection at each scheduled maintenance period. For your safety, it is very important to take a few I: Inspect and clean, Adjust, Lubricate or Replacement if necessary. C: Clean, R: Replace, L: Lubricate. moments before each ride to walk around your NSF100 and check its condition.

  • Page 35: Inspection Parts

    Service And Maintenance Warm-up Inspection Inspection Parts When warming-up the engine: Parts Requiring Periodic Inspection • Do not rev the engine more than necessary or engine damage may result. Item Inspection Interval Cause • Check for fuel and oil leaks •...
  • Page 36 Service And Maintenance (1) HOSE (1) SPARK PLUG Fuel Line Spark Plug Check the fuel hose for cracks, deterioration or leak- Specified plug (optional): age. NGK: CR7HSA (CR8HSA) DENSO: U22FSR-U (U24FSR-U) Using a spark plug with the wrong heat range can damage the engine or cause the plug to foul.
  • Page 37 Service And Maintenance (1) SPARK PLUG CAP (2) SPARK PLUG (1) “T” MARK (1) “O” MARK (2) INDEX MARK Valve Clearance Screw a new spark plug into the cylinder head by The “O” mark on the cam sprocket should be facing hand to prevent cross-threading.
  • Page 38 Service And Maintenance (1) FEELER GAUGE (1) LOCK NUT WRENCH (1) FILLER CAP/DIPSTICK (2) VALVE ADJUSTER Engine Oil Measure the intake and exhaust valve clearance by Adjustment inserting a feeler gauge between the valve stem and rocker arm. Loosen the valve adjuster lock nut and adjuster. Oil Level Inspection Valve clearance: Tools:...
  • Page 39 Torque: 24 N•m (2.5 kgf•m, 18 lbf•ft) 5. Pour the recommended engine oil slowly through the oil filler hole. Suggested oil: Honda “4-stroke motor oil” or an equivalent (SAE 10W-30) Capacity: 0.9 liter (1.0 US qt, 0.8 Imp qt) after draining Install the oil filler cap/dipstick.
  • Page 40 Service And Maintenance FRONT SIDE 45˚ (1) BOLT (2) SET PLATE (1) ADJUSTER (2) PUNCH MARK (3) ADJUSTER (3) LOCK NUT (4) ADJUSTING SCREW (4) PLATE BOLT WRENCH Cam Chain Tension Turn the adjuster and set the punch mark at 45 degree down side (tension side) from the standard position using the equipped tool.
  • Page 41 Service And Maintenance (1) BOLT (2) SET PLATE (1) THROTTLE STOP SCREW (1) DRIVE CHAIN SLACK (3) ADJUSTER (4) PLATE BOLT WRENCH Engine Idle Speed Drive Chain After adjustment, tighten the cam chain tensioner adjuster set plate bolt. • Inspect and adjust the idle speed after all other Drive Chain Slack Inspection When using the plate bolt wrench, use 30 cm (1.2 in) engine maintenance items have been performed...
  • Page 42 Service And Maintenance Adjust the distance “aa’” so it is equal on both sides (1) AXLE NUT (2) LOCK NUT In the illustration above, the handlebar is turned too (3) ADJUSTING NUT far toward the right. Distance “aa’” is equal on both sides Drive Chain Slack Adjustment Loosen the rear axle nut.
  • Page 43 Service And Maintenance (1) BOLTS (1) NUTS (1) MASTER CYLINDER CAP (2) FLUID LEVEL (2) FIXING PLATE (2) DRIVEN SPROCKET (3) SPROCKET Drive/Driven Sprockets Brake Fluid Driven Sprocket Replacement Front Brake Master Cylinder Drive Sprocket Replacement Remove the rear wheel (page 5-7). Always inspect the brake fluid level, and relieve the Remove the left crankcase cover.
  • Page 44 Service And Maintenance (1) BRAKE HOSE (1) MASTER CYLINDER CAP (1) BRAKE PADS (2) WEAR LIMIT (2) FLUID LEVEL Brake Pad Wear Check that the brake hose does not bind or kink in all Rear Master Cylinder steering positions, and is not pulled when the sus- pension is extended.
  • Page 45 Service And Maintenance (1) BRAKE DISC (1) CLUTCH LEVER (1) EXHAUST PIPE (2) MUFFLER Brake System Clutch System Exhaust Pipe/Muffler Inspection Refer to page 1-6 for Brake Pedal Height Adjustment. Check the muffler for clogging. Check for loose or missing bolts and nuts. Measure the clutch lever free play at the tip of the Brake Discs Check the exhaust pipe/muffler for cracks or defor-...

  • Page 46: Front Suspension

    • Replace the fork fluid every three races. See page 6-4 for oil level adjustment after changing the fork fluid. • Use Honda Ultra Cushion Oil #10 or Showa SS8 with additives to assure maximum performance of your NSF’s front suspension.

  • Page 47: Rear Suspension

    Service And Maintenance (1) COMPRESSION ADJUSTER (1) REBOUND ADJUSTER Rear Suspension • When your NSF is new, break-in your NSF to Inspection ensure that the suspension has worked in. The swingarm is controlled by a hydraulic shock • After break-in, test ride your NSF with the rear 1.
  • Page 48 Service And Maintenance (1) OIL FILLER CAP (1) WIRE TWISTING TOOL (1) OIL DRAIN BOLT (2) HOLES (1) WIRE TWISTING TOOL (1) INCORRECT (2) CORRECT (1) OIL FILLER CAP (2) LOCK WIRE Nuts, Bolts, Fasteners Example (oil drain plug): • Use new 0.8 mm (0.03 in) stainless wire. Insert the proper length lock wire to the bolt.

  • Page 49: Handlebar And Steering Head Bearings

    Service And Maintenance ® (1) PINCH BOLT (1) STEERING HEAD BEARINGS (1) TY-RAP (2) Cut-off Handlebar And Steering Head Bearings Securing with Cable Ties Steering Head Bearings After securing a part with a Ty-Rap ® or equivalent Handlebar Support the motorcycle with its front wheel off the cable tie, remove the excess with a cutter or equiva- ground.
  • Page 50 Service And Maintenance Cleaning Preparing The Motorcycle For Storage 1. Completely clean all parts of your NSF. Wash Clean your NSF regularly to protect the surface fin- with fresh water and wipe dry. ishes and inspect damage, wear, and oil seepage. 2.
  • Page 51 4. Engine Servicing Engine Lubrication Diagram Cylinder/Piston 4-16 Oil Pump Disassembly/Assembly 4-2 Clutch/Gearshift Linkage 4-18 Carburetor Removal/Installation 4-3 Alternator 4-19 Carburetor Disassembly/ Crankcase Separation 4-22 Assembly Kickstarter Disassembly/ Engine Removal/Installation Assembly 4-23 Cylinder Head/Valves Transmission Disassembly/ Assembly 4-24 Camshaft Transmission Installation 4-25 Cylinder Head Assembly 4-13...

  • Page 52: Oil Pump Disassembly/Assembly

    Engine Servicing Engine Lubrication Diagram Oil Pump Disassembly/Assembly CAMSHAFT ROCKER ARM OIL PUMP PLATE 3 N•m (0.3 kgf•m, 2.2 lbf•ft) INNER ROTOR PUMP BODY PISTON CONNECTING DRIVE SHAFT OIL PUMP GASKET CRANKSHAFT OUTER ROTOR DRIVE GEAR MAINSHAFT GEAR COVER OIL STRAINER COUNTERSHAFT...

  • Page 53: Engine Servicing

    Engine Servicing Carburetor Removal/Installation TRIM CLIPS THROTTLE VALVE ASSEMBLY Install the throttle valve with its cut- out facing the air box side. AIR BOX COVER Align AIR BOX CHOKE CABLE CARBURETOR...
  • Page 54 Engine Servicing (1) TRIM CLIPS (1) SCREW/HOLDER (2) CHOKE CABLE (1) SCREW (2) CHOKE LEVER (2) AIR BOX COVER (3) CARBURETOR TOP/THROTTLE VALVE (4) DRAIN HOSE (5) AIR VENT HOSE Float level Inspection Remove the screw and choke lever. (1) BREATHER HOSE JOINT (1) NUTS (2) CARBURETOR (2) FUEL TANK OVERFLOW HOSE (3) TY-RAP...

  • Page 55: Carburetor Disassembly/Assembly

    Engine Servicing Carburetor Disassembly/Assembly 3.4 N•m (0.35 kgf•m, 2.5 lbf•ft) (1) FLOAT LEVEL GAUGE THROTTLE STOP SCREW Measure the float level so that the float tip just con- tacts the float valve. CLIP Tool: NEEDLE JET Float level gauge 07401–0010000 JET NEEDLE Float level: 12.5 mm (0.49 in) NEEDLE JET...

  • Page 56: Engine Removal/Installation

    Engine Servicing Engine Removal/Installation 32 N•m (3.3 kgf•m, 24 lbf•ft) 32 N•m (3.3 kgf•m, 24 lbf•ft) 32 N•m (3.3 kgf•m, 24 lbf•ft) 32 N•m (3.3 kgf•m, 24 lbf•ft)

  • Page 57: Cylinder Head/Valves

    Engine Servicing Cylinder Head/Valves 12 N•m (1.2 kgf•m, 9 lbf•ft) 12 N•m (1.2 kgf•m, 9 lbf•ft) (1) LOCK NUT (2) ADJUST SCREW 20 N•m (2.0 kgf•m, 14 lbf•ft) Camshaft Removal 12 N•m (1.2 kgf•m, 9 lbf•ft) 9.8 N•m (1.0 kgf•m, 7 lbf•ft) Remove the cylinder head cover.
  • Page 58 Engine Servicing (1) SET PLATE BOLT (2) SET PLATE (1) CAM SPROCKET BOLTS (STANDARD) (3) CAM CHAIN ADJUSTER Loosen the cam chain adjuster set plate bolt using the special tool. Using the equipped tool, turn the cam chain adjuster so that the cam chain tensioner rod is visible from the top of the cylinder head.
  • Page 59 Engine Servicing (1) CAM CHAIN (2) CAM SPROCKET (1) NUTS/WASHERS (2) CAMSHAFT HOLDER (1) 8 mm BOLT (2) EXHAUST ROCKER ARM SHAFT (3) EXHAUST ROCKER ARM Remove the cam sprocket from the camshaft flange. Camshaft Holder Disassembly/Assembly Release the cam chain from the cam sprocket, then remove the cam sprocket.
  • Page 60 Engine Servicing (1) INTAKE ROCKER ARM SHAFT (1) INTAKE ROCKER ARM SHAFT (1) “T” MARK (2) INDEX MARK (2) INTAKE ROCKER ARM (2) INTAKE ROCKER ARM Remove the intake rocker arm shaft by tapping the holder lightly, then pull out the intake rocker arm shaft.
  • Page 61 Engine Servicing (1) CAMSHAFT HOLDER (2) NUTS/WASHERS (1) CAM SPROCKET (2) CAM CHAIN (1) CAM SPROCKET BOLT (STANDARD) (3) “O” MARK Install the camshaft holder assembly onto the cylin- Install the cam sprocket to the cam chain with its der head. “O”...
  • Page 62 Engine Servicing (1) LOCK NUT (2) ADJUST SCREW (1) “O” MARK (2) CAM SPROCKET (1) OIL CHECK BOLT Start the engine and let it idle. Do not run the engine at high speed. This will pre- vent engine damage, if the oil passage is clogged. Check the cam chain tension (page 3-8), adjust if necessary.

  • Page 63: Cylinder Head Assembly

    Engine Servicing Cylinder Head Assembly COTTERS SPRING RETAINER INNER VALVE SPRING OUTER VALVE SPRING (1) DOWEL PINS SPRING SEAT (2) NEW GASKET STEM SEAL Cylinder Head Installation Clean off any gasket material from the cylinder sur- face. VALVE GUIDE Install the dowel pins and new gasket. O-RING EXHAUST VALVE INTAKE VALVE...
  • Page 64 Engine Servicing (1) CYLINDER HEAD (1) CAM CHAIN ADJUSTER (2) PUNCH MARK (1) NEW GASKET (2) MOUNTING BOLT (3) REARWARD (2) EXHAUST FLANGE (1) CAM CHAIN ADJUSTER (1) ADJUSTER SET PLATE (1) FLANGE NUTS (2) NEW O-RING (2) BOLT (2) SPRINGS Install the cylinder head onto the cylinder while Place a punch mark on the cam chain adjuster to Install a new exhaust port gasket and the exhaust...
  • Page 65 Engine Servicing (1) INTAKE PIPE (2) NEW GASKET (1) BOLTS Install the intake pipe with a new gasket. Install and tighten the intake pipe bolt securely. 4-15...
  • Page 66 Engine Servicing Cylinder/Piston 12 N•m (1.2 kgf•m, 9 lbf•ft) (1) TOP RING (2) SECOND RING (3) OIL RINGS (4) SPACER Piston Ring Installation Clean the piston ring groove thoroughly and install the piston rings. • Apply oil to the piston rings. •...
  • Page 67 Engine Servicing (1) CYLINDER (1) CAM CHAIN TENSIONER (1) CYLINDER (2) CAM CHAIN TENSIONER (2) ADJUST SCREW/LOCK NUT (2) PISTON RINGS (3) SPRING/SPRING GROOVE (3) ROD PORTION Push the rod portion of the cam chain tensioner, then hold it. Tighten the cam chain tensioner adjust screw. Install and tighten the cam chain tensioner adjust screw lock nut to the specified torque.

  • Page 68: Clutch/Gearshift Linkage

    Engine Servicing Clutch/Gearshift Linkage (1) CLUTCH OUTER (2) PRIMARY DRIVE GEAR (3) GEAR HOLDER Primary Drive Gear Tightening 13 N•m (1.3 kgf•m, 9 lbf•ft) Temporarily install the clutch outer onto the main- shaft. Holding the primary drive gear and driven gear with the gear holder, tighten the primary drive gear nut to the specified torque.
  • Page 69 Engine Servicing Alternator 6 N•m (0.6 kgf•m, 4.3 lbf•ft) (1) FLYWHEEL HOLDER (2) FLYWHEEL NUT Flywheel Removal Hold the flywheel with the flywheel holder and loosen the flywheel nut. Tool: Universal holder 07725–0030000 Remove the nut and washer. 64 N•m (6.5 kgf•m, 47 lbf•ft) 4-19...
  • Page 70 Engine Servicing (1) FLYWHEEL PULLER (1) 6P (NATURAL) CONNECTOR (1) SOCKET BOLT (2) IGNITION PULSE GENERATOR (3) BOLTS (4) STATOR Install the stator/ignition pulse generator assembly onto the left crankcase. Install and tighten the stator mounting bolts. Apply locking agent to the ignition pulse generator mounting bolt threads.
  • Page 71 Engine Servicing (1) 6P (NATURAL) CONNECTOR (1) WOODRUFF KEY (1) FLYWHEEL HOLDER Route the alternator wire properly, connect the 6P Flywheel Installation Apply engine oil to the flywheel nut threads and (Natural) connector. seating surface. Set the connector to the frame boss. Clean any oil off from the crankshaft taper.

  • Page 72: Crankcase Separation

    Engine Servicing Crankcase Separation (1) RETURN SPRING (2) SPRING COLLAR (3) WASHER (1) ASSEMBLY BOLTS Remove the kickstarter return spring, spring collar and washer. Remove the crankcase assembly bolts. 4-22...
  • Page 73 Engine Servicing (1) RIGHT CRANKCASE (1) KICKSTARTER (2) SHIFT FORK SHAFT (1) PINION GEAR (3) SHIFT FORKS (4) SHIFT DRUM (2) THRUST WASHER (5) MAINSHAFT/COUNTERSHAFT ASSEMBLY (3) GEARSHIFT SPINDLE Place the left crankcase face down on an engine Remove the gasket and dowel pins. supporting block, and remove the right crankcase.
  • Page 74 Engine Servicing Transmission Disassembly/Assembly STARTER DRIVEN GEAR M4 GEAR (23T) (1) STOPPER RING MAINSHAFT/M1 GEAR (12T) M5 GEAR (26T) (2) STARTER RATCHET (3) Align M3 GEAR (20T) M2 GEAR (17T) (1) RATCHET SPRING (2) SNAP RING (3) THRUST WASHER (4) PINION GEAR Install the stopper ring onto the kickstarter spindle.

  • Page 75: Transmission Installation

    Engine Servicing KICKSTARTER DRIVE GEAR C4 GEAR (26T) COUNTERSHAFT C1 GEAR (37T) (1) MAINSHAFT/COUNTERSHAFT ASSEMBLY C2 GEAR (32T) Transmission Installation Install the mainshaft and countershaft as an assem- bly into the left crankcase. C3 GEAR (28T) Be careful not to drop the washers. Apply some grease to each washer to help prevent dropping it.
  • Page 76 Engine Servicing (1) RIGHT SHIFT FORK (2) CENTER SHIFT FORK (1) SHIFT DRUM (1) KICKSTARTER SPINDLE (3) LEFT SHIFT FORK (2) SHIFT FORK SHAFT (4) IDENTIFICATION MARKS Install the shift drum. Place the shift drum into neutral position. Install the shift fork shaft. Make sure each gear turns smoothly by turning the mainshaft.

  • Page 77: Crankcase Assembly

    Engine Servicing (1) DOWEL PINS (1) RETURN SPRING (2) NEW GASKET (2) SPRING COLLAR (3) WASHER Install the washer, kickstarter return spring and spring collar. (1) ASSEMBLY BOLTS Crankcase Assembly Clean the mating surface of the crankcase. Install the dowel pins and new gasket. Install the right crankcase over the left crankcase.
  • Page 78 Memo...
  • Page 79 5. Frame Servicing Oil Catch Tank Removal/ Rear Wheel Disassembly/ Installation Assembly Front Wheel/Suspension/ Swingarm Disassembly/ Steering Assembly Front Wheel Disassembly/ Front Brake System 5-10 Assembly Rear Brake System 5-11 Fork Disassembly/Assembly Brake Disc Inspection 5-12 Steering Stem Installation Rear Wheel/Suspension...

  • Page 80: Front Wheel/Suspension/Steering

    Frame Servicing Oil Catch Tank Removal/Installation Front Wheel/Suspension/Steering Catch tank-to-air box breather hose 74 N•m (7.5 kgf•m, 54 lbf•ft) Crankcase-to-catch tank breather hose 26 N•m (2.7 kgf•m, 20 lbf•ft) 26 N•m (2.7 kgf•m, 20 lbf•ft) 25 N•m (2.6 kgf•m, 19 lbf•ft) 30 N•m (3.1 kgf•m, 22 lbf•ft) ALOC bolt: Replace...

  • Page 81: Frame Servicing

    Frame Servicing Front Wheel Disassembly/Assembly 42 N•m (4.3 kgf•m, 31 lbf•ft) ALOC bolt: Replace with a new one (1) RIGHT WHEEL BEARING (2) LEFT WHEEL BEARING (3) DISTANCE COLLAR Install the right bearing first, until it seats in the wheel hub using the special tools. Tools: Driver 07749–0010000...
  • Page 82 Fork Oil Level Adjustment Pour the recommended fork fluid into the fork tube. Recommended fork fluid: Honda Ultra Cushion Oil #10 or Showa SS8 With the spring removed, pump the fork tube sever- al times to stabilize the fork fluid level.

  • Page 83: Steering Stem Installation

    Frame Servicing Steering Stem Installation 74 N•m (7.5 kgf•m, 54 lbf•ft) (1) BEARING ADJUSTING NUT Stem Nut Tightening Install the bearing and bearing race and steering stem into the head pipe. Tighten the steering stem bearing adjusting nut to the initial torque. Removal: Tool: Ball race remover...
  • Page 84 Frame Servicing (1) STEERING STEM (1) STEERING STEM SOCKET (1) STEM NUT Move the steering stem left and right several times Retighten the adjusting nut to the specified torque. Install the following: to seat the bearing, then loosen the adjusting nut. –...

  • Page 85: Rear Wheel/Suspension

    Frame Servicing Rear Wheel/Suspension Rear Wheel Disassembly/Assembly 39 N•m (4.0 kgf•m, 29 lbf•ft) 42 N•m (4.3 kgf•m, 31 lbf•ft) ALOC bolt: Replace with a new one 64 N•m (6.5 kgf•m, 47 lbf•ft) 64 N•m (6.5 kgf•m, 47 lbf•ft) 39 N•m (4.0 kgf•m, 29 lbf•ft) 62 N•m (6.3 kgf•m, 46 lbf•ft)

  • Page 86: Swingarm Disassembly/Assembly

    Frame Servicing Swingarm Disassembly/Assembly (1) LEFT WHEEL BEARING (2) RIGHT WHEEL BEARING (3) DISTANCE COLLAR Install the left bearing first, until it seats in the wheel hub using the special tools. Tools: Driver 07749–0010000 Attachment, 32 x 35 mm 07746–0010100 Pilot, 12 mm 07746–0040200 Install the distance collar into the hub, then install...
  • Page 87 Frame Servicing (1) BEARING REMOVER (1) DRIVER (2) ATTACHMENT/PILOT Swingarm Pivot Bearing Replacement Press the swingarm pivot needle bearing using the special tools and a hydraulic press until the bearing Remove the swingarm pivot needle bearing using end aligns with the swingarm pivot surface. the special tool.

  • Page 88: Front Brake System

    Frame Servicing Front Brake System 1.5 N•m (0.15 kgf•m, 1.1 lbf•ft) 12 N•m (1.2 kgf•m, 9 lbf•ft) 1.0 N•m (0.1 kgf•m, 0.7 lbf•ft) 34 N•m (3.5 kgf•m, 25 lbf•ft) 5.9 N•m (0.6 kgf•m, 4.3 lbf•ft) 22 N•m (2.2 kgf•m, 16 lbf•ft) 5.4 N•m (0.55 kgf•m, 4.0 lbf•ft) 34 N•m (3.5 kgf•m, 25 lbf•ft) 17 N•m (1.7 kgf•m, 12 lbf•ft)

  • Page 89: Rear Brake System

    Frame Servicing Rear Brake System 34 N•m (3.5 kgf•m, 25 lbf•ft) 1.5 N•m (0.15 kgf•m, 1.1 lbf•ft) 18 N•m (1.8 kgf•m, 13 lbf•ft) 5.4 N•m (0.55 kgf•m, 4.0 lbf•ft) 27 N•m (2.8 kgf•m, 20 lbf•ft) 34 N•m (3.5 kgf•m, 25 lbf•ft) 2.4 N•m (0.25 kgf•m, 1.8 lbf•ft) 12 N•m (1.2 kgf•m, 9 lbf•ft) 17 N•m (1.7 kgf•m, 12 lbf•ft)

  • Page 90: Brake Disc Inspection

    Frame Servicing Brake Disc Inspection Measure the brake disc warpage with a dial indica- tor. Inspect the brake disc for damage or cracks. Service limit: 0.30 mm (0.012 in) Measure the brake disc thickness with a micrometer. If the warpage exceeds the service limit, check the Service limit: Front/rear: 3.0 mm (0.12 in) wheel bearings for excessive play.

  • Page 91: Machine Setting

    6. Machine Setting Carburetor Setting Suspension Setting...

  • Page 92: Carburetor Setting

    Machine Setting (1) PILOT SCREW (1) STRAIGHT (2) TAPER (3) CLIP (2) THROTTLE STOP SCREW Carburetor Setting Slow jet Before changing the carburetor setting, check for The slow jet is controls fuel in the slow range (1/8 to the following: 1/4).
  • Page 93 Machine Setting Carburetor settings and trouble diagnosis Symptom Remedy Remarks Mixture lean at full throttle: • Try a higher number main jet. • Check for air leak. • Rpm rising and falling • Adjustment is normal if there are rust •...

  • Page 94: Suspension Setting

    Spring rate 0.5 kgf/mm 0.55 kgf/mm Oil level 122 mm (4.80 in) 120 mm (4.72 in) Honda Ultra Cushion Oil #10 or *107 mm (4.21 in) *106 mm (4.17 in) Showa SS8 Fork height 3 mm (0.1 in) 3 mm (0.1 in)
  • Page 95 Machine Setting Rear Suspension Adjustment The NSF100’s rear shock absorber is equipped with a preload adjuster and compression/rebound damping adjusters. Optional stiff or soft shock absorber springs are available. NSF100 standard Optional (Soft) Optional (Stiff) Spring rate 18.5 kgf/mm 18.0 kgf/mm 19.0 kgf/mm Preload setting 102 mm (4.0 in)
  • Page 96 Machine Setting (1) SHIFT-UP INDICATOR (1) SHIFT-UP INDICATOR SEQUENCE (1) ABOUT 1,000 MIN (RPM) (2) “A” BUTTON (2) ABOUT 250 MIN (RPM) (3) “B” BUTTON Shift-up Indicator How to set the shift-up indicator Shift-up Indicator Indication A 12V power supply is required for to this tachome- When the engine speed approaches the set value, The tachometer has a shift-up indication function.
  • Page 97 Machine Setting (1) “A” BUTTON (2) “B” BUTTON 3. After the shift-up indicator setting is finished, press the “B” button. The combination meter returns to its normal indication mode (the tachometer indicator returns to 0). The set RPM would be saved and automatically applied on the next startup.
  • Page 98 Memo...

  • Page 99: Table Of Contents

    2006-NSF100 PARTS LIST Contents INSTRUCTIONS FOR USE OF PARTS LIST........ 7- 2 Fuel hose, general purpose hoses and vinyl hose....7- 3 FRAME GROUP ENGINE GROUP METER ................. 7- 28 CYLINDER HEAD COVER ........... 7- 7 1 -1 METER (2018YM) ............7- 29 CYLINDER HEAD ............

  • Page 100: Instructions For Use Of Parts List

    • The parts that have a dot "•" on the left side of the "Ref. No." are Function and Dimension exclusive for HRC products. To purchase these parts, consult your component No. Honda dealer. • The parts that have no dot are Honda products and can be pur- chased from your nearest Honda motorcycle dealer.

  • Page 101: Fuel Hose, General Purpose Hoses And Vinyl Hose

    Fuel Hose, General Purpose Goses and Vinyl Hose • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) under- neath the part name, or use the catalogue below.
  • Page 102 Vinyl Tube Vinyl Tube Vinyl Tube Bulk Part Bulk Part Bulk Part Standard Part Bulk Part No. Inner Outer Length Standard Part Bulk Part No. Inner Outer Length Standard Part Bulk Part No. Inner Outer Length Diameter Diameter Diameter Diameter Diameter Diameter (mm) (mm)
  • Page 103 General Purpose Hoses General Purpose Hoses Bulk Part Bulk Part Inner Length Inner Length Standard Part No. Bulk Part No. Standard Part No. Bulk Part No. Diameter Diameter (mm) (mm) 95005-11xxx-3x 95005-11001-30M 11.0 95005-45001-10M 95005-11xxx-5x 95005-11001-50M 11.0 95005-45xxx-4x <95005-45003-10M> 95005-12001-10M <95005-45008-10M>...
  • Page 104 • Bulk part number of fuel hose, general purpose hose and vinyl hose (Example) 95001 - 75001 - 50M Bulk part number. Refers to the bulk part Marking code (hose type): (Fuel hose and general purpose hose) Change code (for added hose): (Vinyl hose) •...

  • Page 105: Cylinder Head Cover

    Block No. CYLINDER HEAD COVER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 12301-GFR-000 COVER, CYLINDER HEAD ........12391-149-003 GASKET, HEAD COVER (ARAI) .

  • Page 106: Cylinder Head

    Block No. CYLINDER HEAD 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 12021-149-405 GUIDE, IN. VALVE (OVER, SIZE) ........12023-465-405 GUIDE, EX.
  • Page 107 Block No. CYLINDER HEAD 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 98056-57718 PLUG, SPARK (CR7HSA)(NGK) ........98056-57726 PLUG, SPARK (U22FSR-U)(DENSO) .

  • Page 108: Camshaft / Valve

    Block No. CAMSHAFT / VALVE 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 12208-413-003 SEAL, VALVE STEM (ARAI) ........•...

  • Page 109: Cam Chain / Tensioner

    Block No. CAM CHAIN / TENSIONER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 14321-KN4-A60 SPROCKET, CAM (30T) ......... . 14401-436-003 CHAIN, CAM (90L) .

  • Page 110: Cylinder

    Block No. CYLINDER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 12100-KN4-750 CYLINDER COMP..........12191-KN4-751 GASKET, CYLINDER .

  • Page 111: Right Crankcase Cover

    Block No. RIGHT CRANKCASE COVER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 11330-GN1-872 COVER COMP., R. CRANKCASE ........11393-KN4-751 GASKET, R.

  • Page 112: Clutch

    Block No. CLUTCH 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 22100-436-000 OUTER COMP., CLUTCH (71T) ........22121-KTK-000 CENTER, CLUTCH .

  • Page 113: Oil Pump

    Block No. OIL PUMP 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 15100-436-000 PUMP ASSY., OIL ..........15126-107-020 GASKET, OIL PUMP .

  • Page 114: Left Crankcase Cover

    Block No. LEFT CRANKCASE COVER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 11341-GN1-872 COVER, L. CRANKCASE ......... 11394-KN4-751 GASKET, L.

  • Page 115: Generator

    Block No. E-10 GENERATOR 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 31110-KN4-751 FLYWHEEL COMP. (CDI) ........•...

  • Page 116: Crankcase

    Block No. E-11 CRANKCASE 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 11100-436-020 CRANKCASE COMP., R......... . 11191-KN4-751 GASKET, CRANKCASE .

  • Page 117: Crankshaft / Piston

    Block No. E-12 CRANKSHAFT / PISTON 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 13000-KN4-A60 CRANKSHAFT COMP..........13011-KN4-A61 RING SET, PISTON (STD.) .

  • Page 118: Transmission

    Block No. E-13 TRANSMISSION 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 23211-KN4-A60 MAINSHAFT, TRANSMISSION (12T) ....... 23221-436-000 COUNTERSHAFT, TRANSMISSION .
  • Page 119 Block No. E-13 TRANSMISSION 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 90461-115-000 WASHER, SPLINE, 17 mm ........90461-436-000 WASHER, SPLINE, 18 mm .

  • Page 120: Gearshift Fork / Gearshift Drum

    Block No. E-14 GEARSHIFT FORK / GEARSHIFT DRUM 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 24211-149-000 FORK, R. GEARSHIFT ......... . . 24221-115-000 FORK, L.

  • Page 121: Kick Starter Spindle

    Block No. E-15 KICK STARTER SPINDLE 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 28211-436-000 PINION, KICK STARTER (27T) ........28221-149-010 RATCHET, STARTER DRIVE .

  • Page 122: Carburetor

    F-13 F-2-1 Block No. E-16 CARBURETOR 2006 NSF100 F-15 Ref. Part No. Description Reqd. No. Remarks 16010-KN4-A10 GASKET SET ..........16011-KN4-A61 VALVE SET, FLOAT .
  • Page 123 F-13 F-2-1 Block No. E-16 CARBURETOR 2006 NSF100 F-15 Ref. Part No. Description Reqd. No. Remarks 16168-382-014 HOLDER, JET ..........•...

  • Page 124: Gasket Kit A

    Block No. EOP-1 GASKET KIT A 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 06111-KN4-A61 GASKET KIT A ..........Replacement of 06111-KN4-A60 (COMPONENT PARTS) 12191-KN4-751...

  • Page 125: Gasket Kit B

    Block No. EOP-2 GASKET KIT B 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 06112-KN4-751 GASKET KIT B ..........Replacement of 06112-KN4-750 (COMPONENT PARTS) 11191-KN4-751...

  • Page 126: Meter

    Block No. METER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 37250-NX4-731 TACHO METER ASSY......... . . Sales termination article.

  • Page 127: Meter (2018Ym)

    Block No. F-1-1 METER (2018YM) 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 37210-NX2-000 SUB CORD, METER ..........37244-MM4-000 RUBBER, METER MT .

  • Page 128: Meter (2024Ym)

    Block No. F-1-2 METER (2024YM) 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 19051-GFZ-000 RUBBER, METER MT ......... . . •...

  • Page 129: Handle Lever / Switch / Cable

    Block No. HANDLE LEVER / SWITCH / CABLE 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 17920-NX2-305 CABLE COMP., THROTTLE ........•...
  • Page 130 Block No. HANDLE LEVER / SWITCH / CABLE 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 94001-06200-0S NUT, 6 mm ........... 96001-06022-07 BOLT, FLANGE, 6X22 .
  • Page 131 Block No. F-2-1 HANDLE LEVER / SWITCH / CABLE 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 17920-NX2-305 CABLE COMP., THROTTLE ........•...
  • Page 132 Block No. F-2-1 HANDLE LEVER / SWITCH / CABLE 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 93500-05016-0G SCREW, PAN, 5X16 ..........94001-06200-0S NUT, 6 mm .

  • Page 133: Front Brake Master Cylinder

    Block No. FRONT BRAKE MASTER CYLINDER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 45126-NLA-003 HOSE COMP., FRONT BRAKE ........45504-410-003 BOOT COMP.

  • Page 134: Handle Pipe / Top Bridge

    Block No. HANDLE PIPE / TOP BRIDGE 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 19902-865-780 GROMMET A, SIDE COVER ........•...

  • Page 135: Steering Stem

    Block No. STEERING STEM 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 45127-GAA-010 CLIP, BRAKE HOSE ..........50301-041-010 RACE, STEERING BALL .

  • Page 136: Front Fender

    Block No. FRONT FENDER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 45156-GAA-010 CLAMPER, FRONT BRAKE HOSE ....... . . •...

  • Page 137: Front Fork

    Block No. FRONT FORK 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 51400-NLA-013 FORK ASSY., R. FRONT ........Replacement of 51400-NLA-003 •...

  • Page 138: Front Brake Caliper

    Block No. FRONT BRAKE CALIPER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 06451-GE2-405 SEAL SET, PISTON ..........06455-KR3-406 PAD SET, FRONT .

  • Page 139: Front Wheel

    Block No. FRONT WHEEL 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 42753-ML7-004 VALVE, RIM (DUNLOP) ......... . 44301-KR1-600 AXLE, FRONT WHEEL .

  • Page 140: Rear Brake Master Cylinder

    Block No. F-10 REAR BRAKE MASTER CYLINDER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 43310-NX2-003 HOSE COMP., RR. BRK ........43503-MEE-006 CONNECTOR, MASTER CYLINDER .
  • Page 141 Block No. F-10 REAR BRAKE MASTER CYLINDER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 94002-08000-0S NUT, 8 mm ........... 94201-20150 PIN, SPLIT, 2.0X15 .

  • Page 142: Rear Brake Caliper

    Block No. F-11 REAR BRAKE CALIPER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 06431-MA3-405 SEAL SET, PISTON ..........06435-GT4-415 PAD SET, BRAKE .

  • Page 143: Rear Wheel

    Block No. F-12 REAR WHEEL 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 41201-NX2-000 SPROCKET, FINAL DRIVEN, 28T ....... . . 42311-GS9-000 COLLAR, REAR WHEEL SIDE .

  • Page 144: Fuel Tank

    Block No. F-13 FUEL TANK 2006 NSF100 F-15 E-16 Ref. Part No. Description Reqd. No. Remarks • 16950-NX2-003 COCK ASSY., FUEL ..........16952-KCP-J01 SCREEN SET, FUEL STRAINER .

  • Page 145: Seat / Rear Cowl

    Block No. F-14 SEAT / REAR COWL 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 61104-428-010 COLLAR, FR FENDER ......... . . 61304-415-000 RUBBER .

  • Page 146: Air Box / Oil Catch Tank

    F-13 Block No. F-15 AIR BOX / OIL CATCH TANK 2006 NSF100 E-16 E-11 Ref. Part No. Description Reqd. No. Remarks • 17232-NX2-000 GROMMET, CARB BOX ......... •...
  • Page 147 F-13 Block No. F-15 AIR BOX / OIL CATCH TANK 2006 NSF100 E-16 E-11 Ref. Part No. Description Reqd. No. Remarks 95002-02130 CLIP B12.5, TUBE ..........95002-02650 CLIP B6.5, TUBE .

  • Page 148: Exhaust Muffler

    Block No. F-16 EXHAUST MUFFLER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 14539-KCZ-300 TUBE ............•...
  • Page 149 Block No. F-16 EXHAUST MUFFLER 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 95801-06035-00 BOLT, FLANGE, 6X35 ......... . . 96001-06025-00 BOLT, FLANGE, SH, 6X25 .

  • Page 150: Pedal / Kick Starter Arm

    Block No. F-17 PEDAL / KICK STARTER ARM 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 24701-KFK-000 PEDAL, GEAR CHANGE ......... 24705-KN8-000 RUBBER, PEDAL .

  • Page 151: Step

    Block No. F-18 STEP 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 50600-GT4-010 HOLDER, R. STEP ..........50617-445-840 SPRING, R.

  • Page 152: Swingarm

    Block No. F-19 SWINGARM 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 40510-GT4-020 CASE, DRIVE CHAIN ..........•...

  • Page 153: Rear Cushion

    Block No. F-20 REAR CUSHION 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 50232-NX2-000 BAND, SUB TANK ..........•...

  • Page 154: Wire Harness

    Block No. F-21 WIRE HARNESS 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 30401-HA7-670 CUSHION, CDI UNIT ..........•...

  • Page 155: Frame Body

    Block No. F-22 FRAME BODY 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks • 50100-NX2-010 FRAME BODY COMP......... . . •...

  • Page 156: Cowl

    Block No. F-23 COWL 2006 NSF100 Ref. Part No. Description Reqd. No. Remarks 17627-467-000 RUBBER, TANK FR MOUNT ........•...
  • Page 157 2006 NSF100 Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block 06111-KN4-A61 EOP-1 12251-KN4-751 EOP-1 14711-152-000 E- 3 16035-KC2-960 E-16 06112-KN4-751 EOP-2 12301-GFR-000 E- 1 14721-176-000 E- 3 16075-GHB-640 E-16 06431-MA3-405 F- 11 12391-149-003 E- 1 14751-149-000 E- 3...
  • Page 158 2006 NSF100 Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block 17681-NX2-000 F- 13 F- 13 23471-436-000 E-13 28223-149-000 E-15 17712-NX2-000 F- 15 23481-115-000 E-13 28241-GT4-000 F- 17 17920-NX2-305 F- 2 23491-436-000 E-13 28251-GCR-000 E-15 F- 2-1 23501-436-010...
  • Page 159 2006 NSF100 Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block F- 2-1 42650-KTK-000ZD F- 12 45504-410-003 F- 3 35132-KR5-013 F- 2 42711-NLA-024 F- 12 45510-NLA-710 F- 3 F- 2-1 42753-KBN-902 F- 12 44301-KR1-600 F- 9 45512-MA6-006 F- 3...
  • Page 160 2006 NSF100 Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block 50617-445-840 F- 18 F- 2-1 50639-ML0-010 F- 18 52141-GT4-970 F- 19 53172-KA3-730 F- 2 64100-NX2-000 F- 23 50644-445-840 F- 18 52144-GT4-971 F- 19 F- 2-1 64102-MCF-000 F- 23...
  • Page 161 2006 NSF100 Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block 90114-428-870 F- 2 90451-436-000 E-13 90653-NC8-000 F- 23 90012-333-000 E- 3 F- 2-1 90452-436-000 E-13 90654-NC8-000 F- 23 90017-436-000 E- 1 90116-383-721 F- 7 90452-701-000 E-15 90655-NC8-000...
  • Page 162 2006 NSF100 Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block 91303-436-003 E-10 93892-04008-08 E-16 E- 5 F- 1-1 EOP-2 93892-04016-08 E-16 94301-12200 E-11 F- 1-2 91304-KK3-830 E- 8 93892-05012-08 E-16 94305-20102 F- 10 F- 16 EOP-2 93893-04012-07...
  • Page 163 2006 NSF100 Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block 96220-20118 E-12 96300-06014-07 F- 19 96300-06020-00 F- 17 96300-08022-00 F- 18 96300-08025-07 F- 17 96300-08032-07 F- 5 96400-10035-00 F- 20 96700-08025-07 F- 4 98056-56718 E- 2 98056-56726...
  • Page 164 Memo...
  • Page 165 Honda Racing Corporation Sales Department 3-15-1, Senzui, Asaka-shi. Saitama-Pref., 351-0024 JAPAN...
  • Page 167 ©Honda Motor Co., Ltd. 2024 ©Honda Racing Corporation 2024 Published by Honda Racing Corporation Printed in JAPAN 00X32-NX2-6101 A.24.09...