OmniOn Power CPL-FLEX CPL48P-2U-AC3-PS4-16DCP Quick Start Manual

Compact power line 48v stackable power system

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QUICK START GUIDE

Compact Power Line 48V Stackable Power System

19" CPL-FLEX systems with 1U J2013001 Distribution

Two example configurations are shown below. There are many other possible configurations.

SAVE THESE INSTRUCTIONS – This document

contains important safety and operating instructions

for the CP distribution system.

Equipment is intended for installation only in

restricted access areas.

Rules and Regulations - Follow all national and local

rules and regulations when making field connections.

This equipment is not suitable for use in locations

where children are likely to be present.

8600483640P

Document –

Page 1

CPL48-3U-AC5H-PS8-16DCP

CPL48P-2U-AC3-PS4-16DCP

SAUVEGARDEZ CES INSTRUCTIONS – Ce document

contient des instructions de sécurité et d'utilisation

importantes pour le système de distribution CP.

L'équipement est destiné à être installé uniquement

dans des zones à accès restreint.

Règles et règlements - Suivez toutes les règles et

réglementations nationales et locales lorsque vous

établissez des connexions sur le terrain.

Cet équipement ne convient pas à une utilisation

dans des endroits où des enfants sont susceptibles

d'être présents.

CPL FLEX 1U Stackable_QSG

Rev. 1.1

Table of Contents

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Summary of Contents for OmniOn Power CPL-FLEX CPL48P-2U-AC3-PS4-16DCP

Page 1 Cet équipement ne convient pas à une utilisation where children are likely to be present. dans des endroits où des enfants sont susceptibles d’être présents. 8600483640P Document – Page 1 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 2: Safety Statements
1U Stackable Dist Shelf J2013001 8600482319P J5964805 Power Shelf Safety Instructions OmniOn Power is a trademark of OmniOn Power Inc. All other trademarks belong to their respective owners. Page 2 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG...
Page 3 User Guide for the Galaxy Pulsar Edge System Controller 850042636 Edge Supplement 850033855 1U Stackable Dist Shelf J2013001 8600482319P J5964805 Power Shelf Safety Instructions Page 3 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 4 Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems, including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic devices, such as pacemakers. Effects decrease with distance. Page 4 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 6 SE RÉFÉRER AUX INSTRUCTIONS POUR L'INSTALLATION ET LES CONSIGNES DE SÉCURITÉ. HAZARDOUS VOLTAGE TENSION DANGEREUSE. Customer Care For any questions on this product or its configuration please contact our 24/7 technical support at +18775463243. Page 6 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 7: Equipment Identification
12 with 2 shelf systems and 16 with 3 shelf systems. (1) System Ground Kit including: • (1) Plant ground bus strap (850036871) • (2) 1/4"-20 Hex Nuts (CC408576210) Page 7 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 8: Product Description
Product description Refer to CPL-FLEX-SYSTEM-AD for ordering information. J2013001 Distribution Panels Page 8 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 9: Tools Required
Some applications may rely on frame mounting screws for shelf ground omitting the shelf ground cable. Torque to 35 in-lb (4Nm ) – 5/16” (8 mm) socket. Frame Frame Grounding Grounding CPL48P-3U-AC3-PS8-16DCP CPL48-3U-AC5H-PS8-16DC Page 9 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 10 Note: -48V system connections are shown with the return on the right and -48V on the left. For +48V systems, the return is on the left and +48V is on the right. Page 10 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 11: Communication Cable Connections
Minimum cord length 2.4 m (8 ft.). Information: AC Cable Cable size: 12AWG Length: 2.4m (8ft) Minimum Current rating: Maximum Voltage rating: 250V Minimum AC Cable Temperature Rating: 90°C Page 11 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 12 Rectifiers per feed: AWG max: Strip Wire (mm): Torque In-lb. (Nm): 12 (1.4) Terminal adaptor kit AC5H Terminal block AC5H + Terminal adaptor kit Page 12 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 13 Cable size max: 6AWG Lug connections: ¼” studs on 5/8” centers Lug connections: #10 screws on 5/8” centers Cover Screws -48V Lug Landings Return Lug Landings Page 13 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 14 Verify that fuse is not installed. Strip wires. Insert wires into terminal blocks labeled -48V and associated RTNS. Tighten screw - 4 in-lb (0.45 Nm). Pull wire to verify. Page 14 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 15 Load Breakers (Black handle) in Load Positions (Right and Left positions). • Remove Retention Cover (2 screws). Verify that each Breaker is OFF. Insert each Breaker fully into its position. Orient as shown below. Page 15 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 16 Insert each Breaker fully into its position. GMT Style Fuses Verify that each fuse has a protective cover. Insert each fuse fully into its position. Page 16 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 17 Shelf ID must be unique and in the range of 1 to F. Set rectifier shelf IDs in sequence beginning with 1 at the top shelf. Page 17 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 18: Step 11 - Installing Rectifiers
Repeat process with remaining rectifiers, continuing left to right on first shelf. If applicable, install the second shelf rectifiers in the same order. Typical Latch Page 18 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 19: Step 12 - Powering The System
System Initial Start Up Power the controller – follow the system start up procedure as instructed in equipment documentation and in site engineering instructions. Page 19 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 20: Configure Controller
Rectifier/System Float Voltage -42 to -56.5V 54.48 Rectifier On Threshold -40 to -51V 44.00 Customer specific factory defaults - see the Quick Start Guide Supplement. Page 20 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 21 3. Follow: View and Change - Web Page procedure listed below. 3. Follow Operation Web Page. 4. Set LAN port to Network mode and connect network cable to restore network access. Page 21 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 22 Web Settings Page Web Installation Page Web Bay And Shelf Layout Web Home Page Example (Two shelf system) Web Home Page Example (Single shelf system) Page 22 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 23 (Blinking) If problem persists, replace controller with new communication with controller. controller board. If problem still persists, call your local field representative. Page 23 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 24 30 seconds, and n Fail rectifier replacing. If problem persists, replace the rectifier. If problem still persists, call your local field representative. Page 24 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 25 If problem still persists, call your local field representative. • While in hiccup mode, the rectifier will attempt to restart every 10 seconds for a maximum of 3 times. Page 25 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 26: Ordering Information
Other End: NEMA 6-20P, 20A, 250V SJT Cord, 12AWG, 8ft (Min.), 3 conductors, 105°C 8600481882P Termination: Shelf End IEC C19 /C21 Other End: NEMA L6-20P, 20A, 250V Page 26 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 27 CC408651252 450023462 CC408638605 GMT Fuses Ordering Code Amperage Picture 407715713 0.18 4600218580P 0.25 4600483302P 4600483303P 406530725 1.33 406421032 406204230 406203976 4600483304P 406203190 407845197 450036522 Page 27 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 28 Ordering Information (continued) Bullet Style Battery Circuit Breakers Ordering Code Amperage Picture CC408612758 CC408612766 CC408612774 CC408574370 408560123 CC408574387 CC408574395 Page 28 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...
Page 30 Change History (excludes grammar & clarifications) Revision Date Description of the change 12-26-2023 Initial release 12-24-2024 Updated terminal block adapter kit image Page 30 © 2024 OmniOn Power Inc. All rights reserved. CPL FLEX 1U Stackable_QSG Rev. 1.1...

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