Shini SDS Series Manual
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Shini SDS Series Manual

Shini SDS Series Manual

Dust separator
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SDS
Series
Dust Separator
Date: Sep., 2020
Version: Ver.D (English)

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Summary of Contents for Shini SDS Series

  • Page 1 Series Dust Separator Date: Sep., 2020 Version: Ver.D (English)

  • Page 3: Table Of Contents

    Contents General Description ..................7 1.1 Coding Principle ..................8 1.2 Feature ....................8 1.3 Technical Specifications ............... 10 1.3.1 Technical Specifications ............. 10 1.3.2 Specifications ................11 1.4 Safety Regulations ................12 1.4.1 Safety Signs and Labels ............. 12 1.4.2 Transportation and Storage of the Machine .......
  • Page 4 3.2.3 Connect the Signal Wires of SDS-500 ........22 Application and Operation................. 23 4.1 Control Panel (SDS-500) ..............23 4.2 Operation Steps ..................23 4.3 Machine Indicators ................24 4.4 Loading Parameters Setting (SDS-500) ..........25 4.4.1 Control Panel ................25 4.4.2 Attentions ...................
  • Page 5 2.2 ........................11 100 ........................11 250 ........................11 500 ........................11 Picture Index Picture 1-1: Outer Dimensions ................10 Picture 2-1: SDS-100/250 Working Principle ............. 15 Picture 2-2: SDS-500 Working Principle ............16 Picture 2-3: Dust Separator ................17 Picture 2-4: Static Eliminator ................
  • Page 6 6(31)

  • Page 7: General Description

    1. General Description Read this manual carefully before operation to prevent damage of the machine or personal injuries. SDS is suitable for removing dust in plastic materials such as PET, PA, and PC etc. It is not used for dealing with plastic recycled materials. Please inform us as the material need anomalous temperature or close-loop circulation after drying.

  • Page 8: Coding Principle

    1.1 Coding Principle 1.2 Feature  Air inlet is designed for regulation of air flow.  Easily removed, installation and operation are also convenient.  All surfaces in contact with material are made of stainless steel to eliminate material contamination. ...
  • Page 9 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 10: Technical Specifications

    1.3 Technical Specifications 1.3.1 Technical Specifications SDS-100/250 Dust Separator Dust Collecting Barrel SDS-500 Picture 1-1: Outer Dimensions 10(31)

  • Page 11: Specifications

    1.3.2 Specifications Table 1-1: Specifications Model SDS-100 SDS-250 SDS-500 Ver. Conveying Blower (kW) N / A N / A (50 / 60Hz) Dust Separating 0.55 0.55 Blower (kW) (50 / 60Hz) Feeding hopper N / A N / A SHR-12U-E Max.

  • Page 12: Safety Regulations

    1.4.2 Transportation and Storage of the Machine Transportation and storage of the machine 1) SDS series compact dust separator are packed in crates or plywood cases with wooden pallet at the bottom, suitable for quick positioning by fork lift. 2) After unpacked, castors equipped on the machine can be used for ease of movement.
  • Page 13 Storage 1) SDS series compact dust separator should be stored indoors with temperature kept from 5℃ to 40℃ and humidity below 80%. 2) Disconnect all power supply and turn off main switch and control switch. 3) Keep the whole machine, especially the electrical components away from water to avoid potential troubles caused by the water.

  • Page 14: Exemption Clause

    The following statements clarify the responsibilities and regulations born by any buyer or user who purchases products and accessories from Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1) Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.

  • Page 15: Structure Characteristics And Working Principle

    Structure Characteristics and Working Principle 2.1 Main Functions The SDS series Compact Dust Separator are equipped with a static eliminator and dust separating blower. Separated dust is removed to the dust collecting barrel by using a blower, leaving the clean and static-free material to fall into the material storage bin.

  • Page 16: Sds-500 Working Principle

    2.1.2 SDS-500 Working Principle Picture 2-2: SDS-500 Working Principle Turn on the main switch and system start to work. Materials are loaded into the machine through photosensor hopper. Statics in material will be eliminated by ion blower and dusts would be blown into filter by hi-pressure blower through air outlet. Impurities like dusts fall into dust collecting barrel and are blown into main body of machine with filtered air.

  • Page 17: Dust Separator

    2.1.3 Dust Separator Names of Parts: 1. Material inlet 2. Air outlet 3. Static eliminator 4. Air adjusting handle 5. Air inlet 6. Material outlet 7. Gear motor Picture 2-3: Dust Separator 2.1.4 Static Eliminator Operation temperature: 0℃~50℃ Turn the adjustor clockwise to switch on the blower. It will produce ionized air flow. Turn the adjustor clockwise to increase air volume, turn it anti-clockwise to turn it off.

  • Page 18: Main Electrical Components Description

    2.2 Main Electrical Components Description 2.2.1 AC contactor It is mainly used for connect through and cut off power supply over long distance. A1、A2: Contactor coil 13、14: NC contact 21、22: NO contact Picture 2-5: AC contactor 2.2.2 Photo Electrical Sensor 1) It is used to detect material level.

  • Page 19: Optional Accessories

    2.3 Optional Accessories 2.3.1 Material Storage Bin with Mobile Stand 1) Material storage bin with mobile stand for ease of moving and cleaning. 2) When material storage bin is full loaded, material level detector will stop material loading. 3) The suction box, euro-style in appearance design, work with dryer with floor stand and vacuum loader, suitable for material suction and discharging.

  • Page 20: Installation And Debugging

    3. Installation and Debugging Please read this chapter before installation, and install the machine according to the following steps! Note: Power supply of the machine should be connected by qualified electricians! 3.1 Installation of SDS-100/250 3.1.1 SDS-100/250 Installation Principle Picture 3-1: SDS-100/250 Installation Principle 3.1.2 Power Supply of SDS-100/250 SDS-100/250 can be connected with AC3Φ230/400/460/575V power and the earth wire.

  • Page 21: Installation Of Sds-500

    SDS-500 Installation of 3.2.1 SDS-500 Installation Principle Picture 3-2: SDS-500 Installation Principle 1) Locate the machine on a water-level floor and lock the castor. 2) Install the photoelectrical hopper loader onto the machine and connect the signal wires with dust separator. 3) Use a length of steel-wire to connect air suction port of the loader with that of the machine.

  • Page 22: Connect The Signal Wires Of Sds-500

    3.2.3 Connect the Signal Wires of SDS-500 Picture 3-3: Connect the Signal Wires of SDS-500 22(31)

  • Page 23: Application And Operation

    4. Application and Operation 4.1 Control Panel (SDS-500) Picture 4-1: Control Panel (SDS-500) 4.2 Operation Steps 1) Before turning on the main switch, open the control box to set LOGO! parameters. Then turn off the machine. (If parameters are already set, neglect this step.) 2) Turn on main switch.

  • Page 24: Machine Indicators

    4.3 Machine Indicators Name Function description Remarks Do not remove any electrical parts or touch The green light is on when any terminals of the machine when the Power indicator turning on the machine. machine is turned on to avoid electrical shock.

  • Page 25: Loading Parameters Setting (Sds-500)

    4.4 Loading Parameters Setting (SDS-500) Picture 4-2: Loading Parameters Setting (SDS-500) 4.4.1 Control Panel 1) Press key to set a proper conveying time of material. Por commonly used materials, set the conveying time as 20 seconds. 2) Press key to start the machine, and then loading material automatically. Repress key to stop working.

  • Page 26: Air Volume Adjustor

    again, repeating the cycle continuously. Turn off switch S1, the conveying blower will stop working, and dust separating blower will be cut off after a delay of 60 seconds. When motor overload of material conveying blower occurs, the red alarm light is on and buzzer sounds. By adjusting speed governor in control box can adjust motor speed at the entrance of dust separating blower.

  • Page 27: Trouble-Shooting

    5. Trouble-shooting Fault Possible reasons Solution Does not collect through power Connect through power supply. supply. Replace the switch. Power indicator can not The switch damaged. Check electrical wires. be activated after Electrical wire problems. Replace the fuse. turning on the machine. Transformer fuse melt.

  • Page 28: Maintenance And Repair

    6. Maintenance and Repair 6.1 Service All the repair work should be done by qualified personnel to avoid personal injuries and damage of the machine. 6.2 Dust Collecting Barrel Please clean the dust separating barrel on time. It is suggested to do the cleaning once a week.

  • Page 29: Air Filter

    Picture 6-1: Dust Collecting Barrel Cleanout 1 3) Use a piece of cloth to clean the wall of dust collecting barrel. Picture 6-2: Dust Collecting Barrel Cleanout 2 4) Install the dust collecting barrel back to the machine. 6.3 Air Filter Please clean the air filter periodically.

  • Page 30: Conveying Blower

    Note! Do not let any impurities fall into filter container when taking out the air filter. 6.4 Conveying Blower 1) Please clean the blower from inside out. Clear the dust on blower cover. Accumulated dust on the blower will lead to poor cooling effect, temperature rising, less air volume or even mechanical problems.

  • Page 31: Maintenance Schedule

    6.6 Maintenance Schedule 6.6.1 About the Machine Model Manufacture date Ф Voltage Frequency Power 6.6.2 Check after Installation Check that all the material conveying hoses are correctly connected. Check that signal wires are correctly connected. Check that the photo electrical sensor hopper is tightly fixed. Electrical Installation Voltage: Fuse melt current: 1 Phase...

This manual is also suitable for:

Sds-100Sds-250Sds-500

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