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CyClone SuperHauler Owner's Manual

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Summary of Contents for CyClone SuperHauler

  • Page 1 Owner’s Manual...
  • Page 3 Use proper clothing and safety gear when operating this machine to prevent or minimize the risk of severe injury. The Cyclone SuperHauler must be operated safely to prevent or minimize the risk of minor or moderate injury. Unsafe operation can create a number of hazards for you.

  • Page 4: Safety

    • ALWAYS OPERATE THE CYCLONE SUPERHAULER FROM BEHIND THE HANDLEBARS, NEVER FROM THE SIDE. • NEVER USE THE CYCLONE SUPERHAULER TO DRAG OR TOW ITEMS. • DO NOT OVERLOAD THE CYCLONE SUPERHAULER. Be careful of top- heavy loads. The higher the load, the more chance of tipping over the machine.
  • Page 5 APPROVED WOODLAND POWER PRODUCTS PARTS. • MAKE SURE THAT YOU HAVE 100% CONTROL OF THE SUPERHAULER AT ALL TIMES. Do not hurry while using the SuperHauler. If you are unsure of the equipment or your surroundings, stop the machine, take a break, look things over before beginning again.

  • Page 6: Operation On Slopes

    Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require caution. If you feel uneasy on a slope do not use the Cyclone SuperHauler on it. Always take the following precautions when using this machine on slopes.

  • Page 7: Safety For Children

    • Operate on slopes greater than 20 degrees. • Operate on wet or slippery slopes; reduced traction could result in slipping. • Park the Cyclone SuperHauler on a steep grade or slope. SAFETY FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children.
  • Page 8 07-06-006...

  • Page 9: Table Of Contents

    UNPACKING & ASSEMBLY ...............4 Let's Get Started ..................... 4 Preparing the Engine ..................7 Assemble & Install the Bin ................8 PUTTING YOUR CYCLONE SUPERHAULER TO WORK ....9 Using Your Cyclone SuperHauler ..............10 Changing Bins ....................12 Terra-Traction Control ..................12 WARRANTY &...
  • Page 10 THE CYCLONE SUPERHAULER MAIN COMPONENTS ™ DASHBOARD Brake Release Lever Forward/Reverse Lever Transmission Bypass Rod Terra-Traction Pedal BODY Throttle Control Control Rods Brake Forward/Reverse Switch Handlebar Assembly Brace Tube Engine Engine Battery Belt Chain Guard Bin Release Lever Chassis Transmission...

  • Page 11: Your Superhauler Owner's Manual

    These codes, and the videos they take you to, will demonstrate some of the key maintenance and operating features of your new Cyclone SuperHauler. Try them out and watch them whenever and wherever you want. We think you’ll find them very helpful and we're confident they will make your ownership experience more enjoyable.

  • Page 12: Unpacking & Assembly

    Tools Supplied: 1/2" - 7/16" box wrench Tools Needed: Scissors or Box Cutter, An additional 7/16" box wrench Fig. 1 Your Cyclone SuperHauler is attached to a sturdy wood pallet for shipment. 1. Cut the banding straps that are holding the Cyclone SuperHauler to the Fig.
  • Page 13 HANDLEBAR & CONTROL ROD ASSEMBLY Before removing the Cyclone SuperHauler from the pallet, you will need to setup the handlebar, brake control and the forward/reverse control rods. NOTE: Having someone to help with this Fig. 3 carriage bolts assembly will make it much easier.
  • Page 14 FROM THE PALLET. 1. Pull the transmission bypass rod located directly below the handlebars, in the center of the chassis, to put the SuperHauler in neutral. (Figure 11) 2. Once the rod is pulled out, place both palms on the brake release lever, press down to the handlebars and roll your SuperHauler back- ward off the pallet.

  • Page 15: Preparing The Engine

    PREPARING THE ENGINE The Cyclone SuperHauler is powered by a Kohler HD775 electric start engine. ADDING OIL Fig. 13 Locate the bottle of oil shipped in your Owner’s Kit. 1. Add oil through the dipstick tube by unscrewing and removing the yellow oil cap. (Figure 13) Use the funnel provided in your owner’s kit.
  • Page 16 ASSEMBLE & INSTALLING THE BIN ASSEMBLING THE BIN Fig. 15 Locate the box with the bin you purchased. Inside you will find a separate set of instructions to open bin links assemble and install your bin. INSTALLING THE BIN pivot brackets 1.

  • Page 17: Putting Your Cyclone Superhauler To Work

    2. Pull the recoil starter cord to start the engine. As the engine warms up, move the throttle control back to the fast (rabbit) position. When moving the SuperHauler, always run the engine at the fast speed. When parked, you can move the throttle control to the slow (turtle) position.

  • Page 18: Using Your Cyclone Superhauler

    1. Place both palms on the brake release lever and press down to the handle bars. This will release Push bypass release tab the brake and allow the SuperHauler to move. (Figure 3) Fig. 3 2. With the brake release lever held down, pull up on the forward/reverse control lever with your right hand to move forward.
  • Page 19 NOTE: There is a spacer installed between the SuperHauler's front bumper and black bumper each of the black rubber bumpers. (Figure 9) Fig. 9 These are installed so that the bin, when fully tilted, will not touch the ground.

  • Page 20: Changing Bins

    TERRA-TRACTION CONTROL The Cyclone SuperHauler has a differential transmission. During regular drive mode the differential transmission makes for easy steering and maneuverability. When aggressive traction in tough conditions is needed then the differential can be locked by engaging the Terra-Traction feature.

  • Page 21: Warranty & Maintenance

    It’s very similar to a car warranty: if we did anything wrong in building your Cyclone SuperHauler, we will fix it. The owner is responsible for routine mainte- nance including oil changes, air filters and spark plugs.
  • Page 22 It is recommended to change the oil after the first 5 hours of operation and every 50 hours after that. Tools Supplied: 1/2" box wrench 1. Make sure the SuperHauler is on a flat surface, the bin removed and the engine should be slightly warm.

  • Page 23: Air Filter Maintenance

    AIR FILTER MAINTENANCE It is recommended that you clean the air filter every 50 hours of use or at least once per year. NOTE: Operating engine with loose or damaged air cleaner components could cause premature wear and failure. Replace all bent or damaged components.

  • Page 24: General Superhauler Maintenance

    CHANGING THE DRIVE BELT The drive belt is tensioned by a spring loaded idler and should never require adjustment. However, if you notice belt slip while your Cyclone SuperHauler is under load, it is time to replace the belt. NOTE: Make sure the engine is off and cold.

  • Page 25: Brake Control

    If the curved washer can move freely, the brake is fully disengaged. If releasing the brake fails to hold your Cyclone SuperHauler in place, the brake control linkage may need adjustment. curved washer Fig.
  • Page 26 If It does not, continue to step 3A or 3B. Fig. 14a 3A If your brake release lever leans too far back (Figure 14a): 1a. Locate the brake bellcrank. (Figure 11) 2a. Remove the R-clip and washer and set aside. Slide the threaded swivel out of the Fig.

  • Page 27: Forward/Reverse Control

    The linkage is designed so that the transmission control arm reaches the end stop just as the forward/reverse lever meets the handlebar grip. If your Cyclone SuperHauler fails to reach its full forward speed of 3.0 mph with the forward/reverse lever fully pulled up, or you are unable to pull the lever up to meet the handlebar grip, you may need to adjust the forward/ reverse control linkage.
  • Page 28 If the transmission control arm does not reach the end stop or you still can't pull the lever up to the grip continue to step 4A or 4B. 4A The forward/reverse lever reaches the underside of the handlebar grip before the transmission bellcrank reaches the end stop, or you still can't hit full forward speed: 1a.

  • Page 29: Adjusting The Chain Tension

    1. Make sure the SuperHauler is on flat surface, the engine is turned off and the Terra- Traction pedal is in the "up" or disengaged position. 2. Remove the bin for best access. (Figure 23) 3.
  • Page 30 Slip the threaded swivel out of the bellcrank and allow to sit loose. (Figure 25) 7. Reach into the chassis of the SuperHauler and locate the two chain adjust cams. (Figure 23) Fig. 26 8.

  • Page 31: Replacing The Chain

    Fig. 28 1. Make sure the SuperHauler is on a flat surface, the engine is turned off and the Terra-Traction pedal is in the “up“ or disengaged position. 2. Remove the bin for best access. (Figure 27) 3.
  • Page 32 7. Reach into the chassis of the SuperHauler and locate the two chain adjust cams. (Figure 27) 8. Push both cam ends towards the rear Fig. 30 of the machine. Then, push the axle towards the rear of the machine until it stops.
  • Page 33 20. Locate the cams on the front axle. Gently pull Fig. 35 the Terra-Traction control rod toward the back of the SuperHauler to align the cams as shown. (Figure 35) NOTE: Use care in pulling the Terra-traction control rod.

  • Page 34: Changing A Rear Tire/Replacing A Tube

    CHANGING A REAR WHEEL TIRE / REPLACING A TUBE Tools needed: 3/4" wrench (2), 1/2" socket (2), 9/16" wrench (2) 1. Make sure the SuperHauler engine is turned off. Then raise the back end so the wheels spin freely. Fig. 37 2.

  • Page 35: Service Notes

    SERVICE NOTES 07-06-006 F17...
  • Page 36 07-06-006...

  • Page 37: Parts List

    PARTS LIST...
  • Page 39 Parts List CONTENTS Chassis Assembly ................2 Chassis ....................4 Bin Latch Assembly ................. 5 Front Axle Wheels ................6 Rear Wheel Strut Assembly ............7 Handlebar Assembly ............... 8 Dashboard and Control Assembly ..........10 Accelerator Linkage ..............12 Brake Linkage .................

  • Page 40: Chassis Assembly

    CHASSIS ASSEMBLY Key # Part # Part Name 1 ..07-03-001 ..Chassis as Assembled .................1 2 ..01-01-153 ..5/16"-18 x 2" Bolt, Grade 5...............3 3 ..07-01-151 ..5/16"-18 Nylon Insert Flange Nut ............23 4 ..01-01-170 ..5/16"-18 x 1.5" Hex Bolt ................3 5 ..07-01-100 ..1/2"-13 x 3" Carriage Bolt .................4 6 ..07-01-243 ..Spring Standoff Tube ..................1 7 ..07-01-099 ..1/2"-13 Nylon Insert Flange Nut..............4 8 ..07-02-053 ..Front Bumper with Rubber Feet ..............1...
  • Page 41 CHASSIS ASSEMBLY Engine Assembly (see page 21) Chassis Assembly Bin Latch Assembly (See page 5) Transmission Assembly (See page 20) 07-06-006 F17...

  • Page 42: Chassis

    CHASSIS Key # Part # Part Name 1 ..07-02-001 ..Chassis as Welded ..................1 2 ..01-01-472 ..Cap Plug, 32 mm or 1.25" square .............4 3 ..07-01-014 ..5/16"-18 x 2" Carriage Bolt ...............4 4 ..07-01-151 ..5/16"-18 Nylon Insert Flange Nut .............6 5 ..07-01-009 ..Bin Pivot Bracket ..................4 6 ..07-02-067 ..Lock Link Weldment ...................2 7 ..07-01-012 ..Transmission Anti Pitch Bracket ..............1 8 ..07-01-034 ..5/16"-18 x 0.75"...

  • Page 43: Bin Latch Assembly

    BIN LATCH ASSEMBLY Key # Part # Part Name 1 ..07-02-043 ..Bin Latch Handle Assembly ................2 2 ..07-02-042 ..Bin Latch Weldment ...................1 3 ..07-01-151 ..5/16"-18 Nylon Insert Flange Nut .............4 4 ..07-01-243 ..Spring Standoff Tube ..................2 5 ..07-01-014 ..5/16"-18 x 2" Carriage Bolt ...............2 6 ..07-02-058 ..Bin Latch Bracket Assembly - Left ..............1 7 ..07-02-059 ..Bin Latch Bracket Assembly - Right ............1 8 ..07-01-256 ..Bin Latch Spring ..................1...

  • Page 44: Front Axle Wheels

    FRONT AXLE AND WHEELS Key # Part # Part Name 1 ..07-03-014 ..Front Axle Assembly ...................1 2 ..07-02-004 ..16" All Terrain Wheel - Left ................1 3 ..07-02-002 ..16" All Terrain Wheel - Right ..............1 4 ..07-01-028 ..M12 x 1.25" Nylon Insert Lock Nut ............8 5.

  • Page 45: Rear Wheel Strut Assembly

    REAR WHEEL STRUT ASSEMBLY Key # Part # Part Name 1 ..07-01-422 ..3/8"-16 x 5" Hex Bolt ................4 2 ..07-01-230 ..3/8"-16 Nylon Insert Lock Nut ..............4 3 ..07-02-024 ..Rear Wheel Strut with Studs ..............1 4 ..07-01-151 ..5/16"-18 Nylon Insert Flange Nut .............8 5 ..01-02-602 ..Caster Wheel....................2 6 ..07-01-247 ..Brake Spring Tensioning Bracket ..............1 7 ..07-01-273 ..Pull Rod Plate .....................1...

  • Page 46: Handlebar Assembly

    HANDLEBAR ASSEMBLY Key # Part # Part Name 1 ..07-03-005 ..Handlebar Assembly ...................1 2 ..07-02-007 ..Dashboard and Control Assembly ..............1 3 ..07-01-075 ..5/16"-18 x 1.5" Carriage Bolt ..............4 4 ..07-01-045 ..Hand Grip ....................2 5 ..07-01-151 ..5/16"-18 Nylon Insert Flange Nut .............6 6 ..07-01-014 ..5/16"-18 x 2"...
  • Page 47 HANDLEBAR ASSEMBLY Dashboard and Control Assembly Handlebar Assembly (See page 10) 07-06-006 F17...

  • Page 48: Dashboard And Control Assembly

    DASHBOARD AND CONTROL ASSEMBLY Key # Part # Part Name 1 ..07-02-008 ..Brake Release Weldment ................1 2 ..07-02-006 ..Forward and Reverse Control Weldment ...........1 3 ..07-01-245 ..Nylon Bushing, 14OD x 10ID x 12LG ............4 4 ..01-01-180 ..3/8" Washer ....................1 5 ..07-01-321 ..3/32" x 3/4" Cotter Pin ................1 6 ..07-01-030 ..Control Pivot Rod ..................1 7 ..07-01-034 ..5/16"-18 x 0.75"...
  • Page 49 DASHBOARD AND CONTROL ASSEMBLY 07-06-006 F17...

  • Page 50: Accelerator Linkage

    ACCELERATOR LINKAGE Key # Part # Part Name 1 ..07-01-141 ..Upper Control Rod..................1 2 ..01-01-473 ..R-Clip, 42mm....................6 3 ..07-01-151 ..5/16"-18 Nylon Flange Nut ................5 4 ..07-01-133 ..Forward and Reverse Lower Rod ...............2 5 ..01-01-152 ..5/16" Washer Type A Series W ..............7 6 ..07-02-017 ..Forward and Reverse Adjustment Bracket Weldment .......1 7 ..07-01-139 ..Threaded Swivel ..................1 8 ..07-03-017 ..Forward and Reverse Bellcrank as Assembled...........1...
  • Page 51 ACCELERATOR LINKAGE Forward and Reverse Bellcrank Assembly Transmission Assembly (See page 20) 07-06-006 F17...

  • Page 52: Brake Linkage

    BRAKE LINKAGE Key # Part # Part Name 1 ..07-01-247 ..Brake Spring Tensioning Bracket ..............1 2 ..07-01-151 ..5/16"-18 Nylon Insert Flange Nut .............6 3 ..07-01-137 ..1/4"-20 Nylon Insert Flange Nut..............1 4 ..07-01-109 ..1/4"-20 x 2" Routing Eyebolt ..............1 5 ..01-01-473 ..R-Clip, 42mm....................3 6 ..01-01-152 ..5/16"...
  • Page 53 BRAKE LINKAGE Transmission Assembly (See page 20) Brake Bellcrank and Pivot Assembly 07-06-006 F17...

  • Page 54: Bypass Linkage

    BYPASS LINKAGE Key # Part # Part Name 1 ..07-01-307 ..Bypass Rod R-Clip for 1/4" Rod ..............1 2 ..07-01-274 ..Locking Tab Bypass ..................1 3 ..07-01-273 ..Pull Rod Plate .....................1 4 ..07-01-275 ..Bypass Spring .....................1 5 ..07-01-142 ..Transmission Bypass Rod ................1 6 ..01-01-1610 ..1/4"...
  • Page 55 BYPASS LINKAGE 07-06-006 F17...

  • Page 56: Terra-Traction Linkage

    TERRA-TRACTION LINKAGE Key # Part # Part Name 1 ..07-03-014 ..Front Axle Assembly ...................1 2 ..07-01-258 ..Terra-Traction Front Rod ................1 3 ..01-01-152 ..5/16" Washer....................3 4 ..01-01-473 ..R-Clip, 42mm....................4 5 ..07-02-046 ..Terra-Traction Bellcrank Weldment ............1 6 ..07-01-139 ..Threaded Swivel ..................1 7 ..07-01-290 ..Nylon Bushing, 12OD x 8ID x 6LG .............2 8 ..01-01-165 ..5/16"...
  • Page 57 TERRA-TRACTION LINKAGE Terra-Traction Control Rod Assembly Front Axle Assembly Terra-Traction Pedal Assembly 07-06-006 F17...

  • Page 58: Transmission Assembly

    TRANSMISSION ASSEMBLY Key # Part # Part Name 1 ..07-01-112 ..Transaxle Key ....................2 2 ..07-01-113 ..0.75" Side Mount Retaining Ring ..............2 3 ..07-01-114 ..Transaxle Spacer Tube - Outer ..............2 4 ..07-01-111 ..ANSI 40 Sprocket, 23 Teeth ................2 5 ..07-01-115 ..Transaxle Spacer Tube - Inner ..............2 6 ..07-01-108 ..HydroGear Transmission ................1 7 ..07-01-135 ..ANSI 40 Chain ....................2 8 ..07-01-118 ..Chain Connecting Link ................2...

  • Page 59: Engine Assembly

    ENGINE ASSEMBLY Key # Part # Part Name 1 ..07-01-458 ..Kohler HD775-3017 Engine ................1 2 ..07-01-451 ..Centrifugal Clutch..................1 3 ..07-01-106 ..Engine Pulley Key ..................1 4 ..01-01-302 ..Fan Washer ....................1 5 ..01-01-192 ..3/8" Lockwasher ..................1 6 ..07-01-162 ..3/8"-24 x 1.5" Hex Bolt ................1 7.

  • Page 60: Drive Belt & Tensioner

    DRIVE BELT & TENSIONER Key # Part # Part Name 1 ..07-02-035 ..Tensioner Weldment - Lower ..............1 2 ..07-01-229 ..Tensioner Bushing 7 mm ................1 3 ..07-02-034 ..Tensioner Weldment - Upper ..............1 4 ..01-01-1815 ..3/8-16 x 2.5" Grade 5 Hex Bolt ..............1 5 ..07-01-266 ..3/8-16 x 3.75"...
  • Page 61 DRIVE BELT & TENSIONER 07-06-006 F17...

  • Page 62: Bulk Bin Assembly

    BULK BIN ASSEMBLY Key # Part # Part Name 1 ..07-02-056 ..BTC-001 Chassis Weldment ...............1 2 ..07-03-011 ..Bin Leg as Assembled .................2 3 ..07-01-287 ..BTC-001 Bulk Bin ..................1 4 ..07-01-143 ..Steel Bushing ....................2 5 ..07-01-379 ..5/16"-18 x 2.25" Button Head Cap Screw ..........4 6 ..07-01-378 ..5/16"-18 x 1"...

  • Page 63: Flexi-Deck Assembly

    FLEXI-DECK ASSEMBLY Key # Part # Part Name 1 ..07-03-008 ..Flexi-Deck Chassis as Assembled ...............1 2 ..07-03-019 ..Rear Panel as Assembled ................1 3 ..07-01-151 ..5/16"-18 Nylon Insert Flange Nut ............10 4 ..07-03-011 ..Bin Leg as Assembled .................2 5 ..01-01-165 ..5/16"-18 x 2.5" Bolt, Grade 5 ..............10 6 ..07-01-294 ..5/16"...

  • Page 64: Notes

    NOTES 07-06-006 F17...
  • Page 66 WOODLAND POWER PRODUCTS, INC. 72 Acton Street, West Haven, Connecticut 06516 TOLL-FREE 888-531-7253 www.CycloneSuperHauler.com 07-06-006 F17 ©2017 Woodland Power Products, Inc.

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