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GMW 5972 User Manual

Magnet control
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GMW
File Name: UM5972-XT_Rev-A_May_2024.docx
GMW
955 Industrial Road, San Carlos, CA 94070 Tel: (650) 802-8292 Fax: (650) 802-8298
Email: sales@gmw.com Web site: http:/ / www.gmw.com
USER'S MANUAL
MODEL: 5972
Magnet Control
PROPRIETARY
THIS
DOCUMENT
CONTAINS
PROPRIETARY TO GMW ASSOCIATES. IT MUST NOT BE REPRODUCED
OR DISCLOSED TO OTHERS OR USED IN ANY WAY EXCECPT FOR THE
INSTALLATION, OPERATION OR MAINTENANCE OF GMW ASSOCIATES
PRODUCTS.
CONFIDENTIAL
INFORMATION
Revision Date: May, 2024

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Summary of Contents for GMW 5972

  • Page 1 THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION PROPRIETARY TO GMW ASSOCIATES. IT MUST NOT BE REPRODUCED OR DISCLOSED TO OTHERS OR USED IN ANY WAY EXCECPT FOR THE INSTALLATION, OPERATION OR MAINTENANCE OF GMW ASSOCIATES PRODUCTS. File Name: UM5972-XT_Rev-A_May_2024.docx Revision Date: May, 2024 955 Industrial Road, San Carlos, CA 94070 Tel: (650) 802-8292 Fax: (650) 802-8298 Email: sales@gmw.com Web site: http:/ / www.gmw.com...
  • Page 2 Blank Page...

  • Page 3: Table Of Contents

    SPECIFICATIONS INSTALLATION 3.1. Unpacking Instructions 3.2. Rack Mounting 3.3. Electrical Connections SOFTWARE 4.1. Software Installation 4.2. Software Operation 5972 OVERVIEW 5.1. System Description 5.2. 5972 Interlocks 5.3. Interlock Operational Checks 5.4. Interlock By-Passing 5.5. Power Supply Checks 5972 OPERATION 6.1.
  • Page 4 TECHNICAL REFERENCE 10.1 Drawing 11907-0610-0 - 5972 Magnet Control, Front & Rear Views 10.2 Drawing 11907-0610-0 - 5972 Magnet Control, Side View 10.3 Drawing 11907-0610-0 - 5972 Magnet Control, Top View 10.4. Drawing 13907-0115-0 - 5972 Magnet Control, Internal Block Diagram 10.5...

  • Page 5: Safety

    1. SAFETY 1.1. Symbols Used In This Manual Important information. This label indicates important information that must be read and understood prior to operation. Warning relating to the presence of magnetic field. Warning relating to a trip hazard. Warning relating to hot surfaces. Warning relating to the potential for electrical shock.

  • Page 6: Installation, Operation And Service Precautions

    1.2. Installation, Operation, and Service Precautions During installation or servicing this magnet must be locked out following the Lockout/Tagout procedure defined in section 1.3. Hazardous voltages are present within this product during normal operation. This equipment should never be operated with any of the covers removed or interlocks defeated.
  • Page 7 5. After servicing, renovation, or maintenance is complete, the area must be checked for tools, parts, removed guards, and assurance that no personnel are in the danger zone. Then the lockout or tagout will be removed by the same employee who initially locked it out so energy may be restored to the equipment.
  • Page 8 II. Shutdown: Know what type of energy the machine uses. Identify its potential hazards. Find the switches or other devices that control energy and need to be locked out. Let employees know that you will be locking or tagging out the equipment and why. Turn off the machine or equipment.

  • Page 9: Specifications

    2. SPECIFICATIONS Electrical Power Input: 85-240VAC, 50/60Hz, 2A Control Modes Manual Control: Manual control of the DC current via the DC power supply's front panel controls Computer Control: Computer control and monitoring of the electromagnet system is provided by an internal National Instruments USB-6343 multifunction data acquisition module.

  • Page 10: Installation

    In many cases, the 5972 Magnet Control and DC power supply will be pre-installed by GMW into a 19” EIA equipment rack. If it is not, care should be taken during rack mounting to avoid personal injury or damage to the equipment.

  • Page 11: Electrical Connections

    3.3 - Electrical Connections Even if the 5972 Magnet Control was ordered as a complete system and assembled into a rack by GMW, it is still recommended to follow and verify the following section as connections may have loosened during shipment.

  • Page 12: Software Operation

    4.1.1 - Installing the Run Time software version 1. Insert the GMW supplied software disc in to the CD or DVD drive. 2. Run the setup.exe located in the directory \Installer\Volume. This will install both the runtime and source VIs and by default, the installer will place the files in the directory c:\program files\GMW 597X\.
  • Page 13 4.2.4 - Local / Remote The 5972 Magnet Control software defaults to local operation. In order to control the DC power supply it must first be placed into the ‘Remote’ mode. This is done by clicking on the Local / Remote’ Control. This control will change its state depending on what mode it is in.

  • Page 14: Overview

    A General interlock input has been provided and is available for user connection. If the 5972 Magnet Control has been installed into a rack by GMW, this input will be connected to the rear door switch of the rack. Opening the rear door will open the interlock circuit and the DC power supply output will be inhibited.
  • Page 15 5.1.1 - Figure 1 - Front Panel - Standard Version Interlock Reset Switch Local Lockout Indicator Magnet Over Temperature Indicator Magnet Water Flow Failure Indicator General Interlock Indicator EPO Trip Indicator 5.1.2 - Figure 2 - Rear Panel - Standard Version General Interlock input - Normally closed - Open on fault.
  • Page 16 5.1.3 - Figure 3 - Top Cover Interlock By-Pass Switch (SW1)

  • Page 17: 5972 Interlocks

    To resume the DC power supply output, the 'Standby Reset' button on the front panel of the 5972 must be pressed to reset the latch. Each time the 5972 is powered 'On' the DC power supply standby is latched, requiring the 'standby Reset' to be pressed to enable the DC power supply output.

  • Page 18: Interlock By-Passing

    The interlock bypass switch access is located at the front, center of the top cover of the 5972. 5.4.1 - Figure 4 - Interlock By-Pass Switch 5.4.2 - SW1, Interlock By-Pass Switch - Default Positions...

  • Page 19: Operation

    1. Prior to applying AC mains power, ensure that the DC power supply's voltage and current controls are at their minimum settings. 2. Turn on the 5972 Magnet Control and DC power supply. At this point the DC power supply output will be inhibited by the 5972 Magnet Control's interlock circuits. Set the DC power supply's VOLTAGE control to maximum.

  • Page 20: Computer Control

    The interface of the 5972 is accomplished utilizing a National Instruments USB-6343. A simple and easy to use LabVIEW program allows access to functions of the 5972 as well as the three axis field transducer (ordered separately), temperature monitor inputs, and the flow meter input.

  • Page 21: Maintenance

    7. MAINTENANCE The 5972 is designed to be as maintenance free as possible. There are no user serviceable components inside the 5972 case. Maintenance should be limited to periodically wiping the front panel down with a soft cloth. 8. ACCESSORIES GMW offers several accessories to expand upon the capabilities of the 5972 Magnet Control.

  • Page 22: Cable Drawings

    9. CABLE DRAWINGS 9.1. Drawing 16907-0280-1 - Power Supply Control Cable, 3kW DLM 9.2. Drawing 16907-0280-2 - Power Supply Control Cable, SGA 9.3. Drawing 16907-0100-5 - Power Supply Control Cable, IECO BPS 9.4. Drawing 16907-0280-4 - Power Supply Control Cable, Kepco 400W BOP 9.5.
  • Page 23 9.1. Drawing 16907-0280-1, Power Supply Control Cable 5972 to 3kW DLM...
  • Page 24 9.2. Drawing 16907-0280-2, Power Supply Control Cable 5972 to SGA...
  • Page 25 9.3. Drawing 16907-0100-5, Power Supply Control Cable 5972 to IECO BPS...
  • Page 26 9.4. Drawing 16907-0280-4, Power Supply Control Cable 5972 to 100 & 400W Kepco BOP...
  • Page 27 9.5. Drawing 16907-0280-5, Power Supply Control Cable 5972 to 1kW Kepco BOP...

  • Page 28: Technical Reference

    10. TECHNICAL REFERENCE 10.1 Drawing 11907-0610-0 - 5972 Magnet Control, Front & Rear Views 10.2 Drawing 11907-0610-1 - 5972 Magnet Control, Side View 10.3 Drawing 11907-0610-2 - 5972 Magnet Control, Top View 10.4. Drawing 13907-0115-0 - 5972 Magnet Control, Internal Block Diagram 10.5.

  • Page 29: Drawing 11907-0610-0 - 5972 Magnet Control, Front & Rear Views

    10.1. Drawing 11907-0610-0 - 5972 Magnet Control Front and Rear Views...

  • Page 30: Drawing 11907-0610-0 - 5972 Magnet Control, Side View

    10.2. Drawing 11907-0610-1 - 5972 Magnet Control Side View...

  • Page 31: Drawing 11907-0610-0 - 5972 Magnet Control, Top View

    10.3. Drawing 11907-0610-2 - 5972 Magnet Control Top View...
  • Page 32 10.4. Drawing 13907-0115-0, 5972 Magnet Control Internal Block Diagram...

  • Page 33: Usb-6343 Daq Connections

    USB DAQ Connections GMW offers the National Instruments USB-6343 DAQ. This together with GMW’s Magnet Control software provides control and monitoring of the 5972 Magnet Control. Custom software may be used to control the 5972 with the USB DAQ. The tables below describe the channels used and their functions for the two different DAQ models.
  • Page 34 USB-6343 Connections - USER ACCESSABLE The unused analog input and digital I/O channels below are available on the rear panel of the 5972 for user connection. The analog channels may be configured as single-ended or differential inputs. The full-scale ranges of the analog input channels may be configured as ±2V, ±5V, or ±10V.

  • Page 35: Interlock Circuits

    10.6. Interlock Circuits Interlock Connector Circuit Magnet Temperature 'Magnet' DB9, Female Thermal switches OPEN Pins 6 & 9 on magnet coil over temperature Magnet Flow 'Magnet' DB9, Female Flow switch OPENS Pins 1 & 5 when water flow rate is below acceptable limits General 'General'...

  • Page 36: Connector Pin-Outs

    This output provides a Relay Contacts 1 signal to external COM: Pin 5 equipment to indicate N.O.: Pin 3 when the 5972 is in a N.C.: Pin 4 standby state. Although it may, It does not Relay Contacts 1 necessarily indicate an...
  • Page 37 STATUS CONNECTOR, Amphenol T3507-009, Female Mating Connector: Amphenol T3504-001U Function Description MAGNET INTERLOCK CONNECTOR, DB9, Female Function Description Flow Interlock Out Source for Flow Interlock Switch, Connect to Pin 5 to satisfy the flow interlock 2 - 4 NO CONNECTION Flow Interlock Return Isolated Ground Temp Interlock Out...
  • Page 38 POWER SUPPLY CONTROL CONNECTOR, DB9, Male Function Description IP 10V Power Supply Current Control output, ±10V IP 10V Return Return for Power Supply Current Control output I MON + Power Supply Current Monitor input, 10V = full scale REMOTE Power Supply Remote, connect to pin 5 for remote REMOTE RETURN Power Supply Remote Return V MON+...
  • Page 39 HALL PROBE POWER CONNECTOR, Amphenol T3638-009, Female Mating Connector: Amphenol T3635-001U Function Description ANALOG I/O CH. A+ Analog I/O, Channel A+, DAQ AI-19 ANALOG I/O CH. A- Analog I/O, Channel A-, DAQ AI-27 ANALOG I/O CH. B+ Analog I/O, Channel B+, DAQ AI-20 ANALOG I/O CH.
  • Page 40 HALL PROBE SIGNAL CONNECTOR, Amphenol T3506-400, Male Mating Connector: Amphenol T3505-001U Function Description X+ IN X-Axis positive input TEMP Hall Probe Temperature - NOT SUPPORTED Z+ IN Z-Axis positive input Y- IN Y-Axis negative input Y+ IN Y-Axis positive input X- IN X-Axis negative input Z- IN...
  • Page 41 THERMOCOUPLE #2 CONNECTOR, Amphenol T3478-400, Female Mating Connector: Amphenol T3475-001U Function Description Temp sensor #1 input T1GND Temp sensor #1 ground +12V +12V power to thermocouple board -12V -12V power to thermocouple board Temp sensor #2 ground Temp sensor #2 input Common Ground FLOW METER CONNECTOR, Amphenol T3303-400, Female Mating Connector: Amphenol T3300-001U...

  • Page 42: Troubleshooting

    The above table covers the most common issues, but by no means includes all possible faults that may be encountered. If there is a problem that is not covered, please contact GMW associates for technical support.

  • Page 43: Warranty Information

    12 months from the date of installation or 15 months from the date of shipment whichever is the shorter. Within this period GMW Associates will repair or replace defective parts free of charge either at the end user’s site or at GMW Associates location at GMWs choice.

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