Related Manuals for PRESSCO TECHNOLOGY INTELLISPEC CP1200E 6 Series
Summary of Contents for PRESSCO TECHNOLOGY INTELLISPEC CP1200E 6 Series
- Page 1 INTELLISPEC™ CP1200E Module Addendum Series 6 MANUAL PART NUMBER: 82479 REV. 01 HARDWARE MODEL NUMBER(S): 77486 ©2021 Pressco Technology Inc. All rights reserved.
- Page 2 Pressco Technology Inc. The contents of this manual are furnished for informational use only, are subject to change without notice, and should not be construed as a commitment by Pressco Technology Inc. Written and designed at: Pressco Technology Inc.
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Page 3: Table Of Contents
Lifting Heavy Objects Authorized Users Spare Parts Usage Chapter 3 System Specifications Environmental Conditions Electrical Specifications CP1200E Series 6 Sound Pressure Level Chapter 4 Installation Shipping and Handling Recommendations Prior to Installation Assembly, Location, and Mounting Requirements ©2021 PRESSCO TECHNOLOGY INC. - Page 4 Chapter 7 Maintenance Frequency with Chromapulse Modules Maintenance for the Inspection Module Cleaning or Replacing the CPES6 Fan Filters Cleaning Optical Surfaces Cleaning Glass Surfaces Cleaning the Chromapulse Beam Splitter Cleaning Plastic Surfaces - general Cleaning the Part Detector Without Reflector ©2021 PRESSCO TECHNOLOGY INC.
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Page 5: Chapter 1 Pressco Introduction
Chapter 1 Pressco Introduction Welcome! Congratulations on your purchase of an Intellispec system! The Intellispec is a high-speed machine vision system designed specifically for product and online process monitoring. It is a powerful tool that provides inspection much more reliably than the human eye or sampling methods. The latest PC technology, powerful inspection algorithms, online adjustment capability, and inspection data storage allow the Intellispec to automatically inspect parts with extreme accuracy on high-speed lines. -
Page 6: Safety Considerations
Chapter 1 IMPORTANT - Indicates prerequisites or information that must be observed to complete or understand a concept or task. TIP: Provides helpful hints for completing a task. Safety Considerations Observe the following safety warnings when operating the system or working near it: WARNING - Potential for projectiles to strike persons and cause injury. -
Page 7: Chapter 2 Safety Information
Chapter 2 Safety Information This section contains operator safety information that must be read before operating or servicing the system. WARNING - This product contains no operator serviceable parts. Refer servicing to qualified personnel. To prevent electrical shock do not open cabinet doors whilst power is connected. WARNING - Do not, under any circumstances, tamper with sealed machine parts or devices. -
Page 8: Symbols Used With This System
Chapter 2 If you encounter something that might trigger epileptic symptoms or seizures without warning: Do not close your eyes (this could cause a flicker effect) Do not look directly at the flashing lights or trigger source Do cover one eye with the palm of your hand immediately Do turn away from the flashing lights or trigger source Symbols Used With This System The following symbols are used on or near the Pressco system. -
Page 9: Arc Welding Warning
Chapter 2 Warning: UPS Disconnect Warning: Electrical interlock Danger: shock and arc flash explosion hazards Arc Welding Warning WARNING - Potential equipment damage can occur if the vision equipment is not fully powered down prior to any arc welding performed on the line where the vision equipment is installed, specifically but not limited to our encoders. -
Page 10: Warning Devices
Chapter 2 Warning Devices The Pressco system has warning devices that indicate system failure or report excessive defects or warnings for your production line. These include an optional light tree, alarms and indicators on screen, and audible warnings (depending on system). Light Tree The optional light tree is mounted on a pole in a customer-specified location. -
Page 11: Personal Protective Equipment
Chapter 2 Use in a flammable environment Use in a damp, moist, or wet environment, except where specifically indicated Personal Protective Equipment Important - Always follow the safety requirements of your plant in addition to the recom- mendations below. We recommend, at minimum, use of the following Personal Protective Equipment (PPE): Protective clothing Protective gloves Protective ear plugs or headphones... -
Page 12: Lifting Heavy Objects
Chapter 2 Disconnect master switch. For switch locations, refer to the Power Up and Power Down section. Before starting the machine, ensure that no person is close to the machine. If maintenance or repair requires the disconnection or removal of safety or protection systems, this operation must be supervised by authorized personnel who must ensure the prevention of personal injury or damage to the machine. -
Page 13: Authorized Users
(if applicable). Repairs: Any repair on the system shall be carried out exclusively by Pressco Technology Inc. ser- vice personnel or by other service expressly authorized by Pressco Technology Inc. - Page 14 Chapter 2 Pressco Technology Inc. shall not be liable in any way if any of the above-described directions are not complied with. To obtain a spare parts list, contact the customer service department at Pressco. Pressco's technicians are available to help customers, in their own plant, to solve any problem that might arise during use and maintenance of the system.
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Page 15: Chapter 3 System Specifications
Environmental Conditions The Intellispec system is designed to be safe in the following environmental conditions: Note: Please consult Pressco Technology Inc. if your environmental conditions are outside of those listed. Condition Specifications... - Page 16 Chapter 3 This page left blank intentionally CHAPTER 3 SYSTEM SPECIFICATIONS...
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Page 17: Chapter 4 Installation
Pressco Technology Inc. with the means and equipment necessary for the unloading, lifting, and handling of machine parts. Pressco Technology Inc. deems it important to have one of their tech- nicians supervise the process of unloading, handling, and lifting the machine. The technician can give useful advice as to the logical sequence in which the components should be unpacked and positioned for ease of assembly. -
Page 18: Assembly, Location, And Mounting Requirements
Work required by contract for the installation of the machine has been carried out The plant layout drawing that describes where the machine will be installed is the final draw- ing agreed to by Pressco Technology Inc. The space and height required for installation are actually available Only the components included in the installation layout are present in the area where the machine is to be mounted. -
Page 19: Electrical Connection
This diagram shows the reject device connection to the 8-port I/O box. This is for Intellispec sys- tems. Installation Pressco Technology Inc. recommends that the machine be installed and assembled by Pressco's specialized technicians. This is of vital importance for correct machine operation. CHAPTER 4 INSTALLATION... -
Page 20: Commissioning
Chapter 4 WARNING - Pressco Technology Inc. shall not be liable in case of failures or damage to prop- erty and/or personal injury resulting from or connected with assembly if this has been carried out by unauthorized personnel, or is not in compliance with the indications given in this manual. -
Page 21: Chapter 5 Cp1200E S6 Inspection Module
Chapter 5 CP1200E S6 Inspection Module Inspection Module Adjustments Inspection module adjustments include the camera position, aperture, and camera focus. The focus adjustment controls the clarity of the image; the aperture adjustment controls the amount of light admitted by the shutter. Normally the inspection modules do not require further adjustment after initial system setup. -
Page 22: Adjust The Camera Position
Chapter 5 To use Run in Immediate Mode: 1. Make sure the lane is offline. Right-click a sensor button. 3. Select Offline Imaging from the menu. 4. Click the Run button under Immediate Mode, then run a part through the inspection module. While the system is in this mode, you will be able to make adjustments to focus, aperture, or cam- era height. -
Page 23: Lighting Adjustments
Chapter 5 4. While holding one camera, unlock the lever to release the camera position. [1] There is one lever for each camera (if applicable in your system). 5. Move the camera to the new desired position. Make sure the focus and aperture are still good. -
Page 24: Chapter 6 Wiring Diagrams Cpe S6 Inspection Module
Chapter 6 Wiring Diagrams CPE S6 Inspection Module CP1200E S6 Components Top Enclosure These components are located in the top enclosure, and are referenced in the wiring diagrams. 1) DC/ DC PC Board with fan 2) 2-Channel Part Tracker assembly 3) 8-port I/O box Lower Enclosure These components are located in the lower enclosure, and are referenced in the wiring diagrams. - Page 25 Chapter 6 1) Switch Ethernet 5-Port 10/100/1000T 2) Assembly Driver/ Light Control CHAPTER 6 WIRING DIAGRAMS CPE S6 INSPECTION MODULE...
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Page 26: Wiring Diagrams Cpe S6 Sheet 1 Of 5
Chapter 6 Wiring Diagrams CPE S6 Inspection Module Wiring Diagrams CPE S6 Sheet 1 of 5... -
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Chapter 6 Wiring Diagrams CPE S6 Inspection Module Wiring Diagrams CPE S6 Sheet 3 of 5... -
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Page 31: Replacing Fuses In The Inspection Module
Chapter 6 Replacing Fuses in the Inspection Module WARNING - For continued protection against fire hazard, replace fuses only with the same type and ratings. The use of other fuses or materials is prohibited. WARNING - Disconnect the product from the mains supply before replacing the fuse(s). The fuses are located on the DC-DC converter board located at the top of the module. -
Page 32: Chapter 7 Maintenance Frequency With Chromapulse Modules
Chapter 7 Maintenance Frequency with Chromapulse Modules Item Description Frequency Observe proper Verify that defective parts are being rejected by inserting a Daily rejection known defective part through inspection Observe Proper Verify that no stray parts are stuck in or near the inspection Daily inspection module or reject station... -
Page 33: Cleaning Optical Surfaces
Chapter 7 To replace a filter, use: Part number - 55197: Replacement filter element Cleaning Optical Surfaces Important - Debris and contamination could build up on both the glass and plastic surfaces. This dirt could appear in the inspection windows, causing false rejects of parts, or it could degrade lighting. -
Page 34: Cleaning The Chromapulse Beam Splitter
Chapter 7 Cleaning the Chromapulse Beam Splitter If your module has a beam splitter, clean the glass carefully. CAUTION: Do not move the position of the glass, or else the part image will not be correct for inspection. To clean beam splitter: 1. - Page 35 Chapter 7 Clean the part detector surfaces with a soft, clean, lint-free cloth dampened with a mild soap and water solution Clean the sensors on both sides of the conveyor Do not use a glass cleaning solution or strong solvent on plastic surfaces as they might be damaged.
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