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Gizmo Genesis 2019 Instruction Manual

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All manuals and user guides at all-guides.com
2019 Genesis
Instruction Manual

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Summary of Contents for Gizmo Genesis 2019

  • Page 1 All manuals and user guides at all-guides.com 2019 Genesis Instruction Manual...
  • Page 2 All manuals and user guides at all-guides.com Bag A Part Number Part Quantity 1105 Lower Arm 3030 Roll-Bar Mount 3041 Shock Mount 3280 Ball Joint Ball 5040 Wishbone Insert 5050 C Clips for Wishbone 3192 Knuckles ST03 Upper stud on knuckle ST04 Lower stud on knuckle P06 Downstop Insert...
  • Page 3 All manuals and user guides at all-guides.com A.1. Downstop Inserts 1. Install the qty4 P06 into the chassis individually. Light filing of the edges of the designated holes in the chassis may be required for easier installation; where the small semi-circle intersects the larger.
  • Page 4 All manuals and user guides at all-guides.com A.2. Lower Arm Joint 1. Install qty8 3280 Ball Joint Balls using qty 8 C3x6 screws in the indicated diagram below. For a starting setup, install a 1mm shim below each 3280 for a starting lower roll-center setting.

  • Page 5: Lower Arms

    All manuals and user guides at all-guides.com 2. Snap qty 8 5040 Wishbone Inserts onto the already installed 3280’s on the chassis. A.3. Lower Arms Top View Front Rear...
  • Page 6 All manuals and user guides at all-guides.com Please note that the arms have 2 sets of holes for the shock mounts. Use the more inset set of holes to start off to mount your shock mounts. So in other words, in the rear, have the narrower set of holes facing the back and in the front, have the narrower set of holes facing the front.
  • Page 7 All manuals and user guides at all-guides.com 2. Install Ballstud BSS into the Roll Bar Mounts as seen below. Front Rear 3. Install Shock Mounts with screws M2x8 Cap Head Screw. Front Rear...
  • Page 8 All manuals and user guides at all-guides.com 4. Install P3x4 set screw into the Shock Mounts. Use the long set screws where you mount the shocks and the short ones in the other hole to clamp down the shock mounts on to the arms. Front Rear 5.
  • Page 9 All manuals and user guides at all-guides.com Shims for the Shocks on the Set Screws can be added now or later when the shocks will be installed.
  • Page 10 All manuals and user guides at all-guides.com 6. Install the Lower Arms correspondingly onto the Inserts that were already installed on the lower chassis plate. Fix them into position using the C Clips again.
  • Page 11 All manuals and user guides at all-guides.com A.4. Hubs 1. Build hub using components as seen below: * recommended to use 1mm shim under ST03 (upper stud) Make sure to construct each hub for its respective location.
  • Page 12 All manuals and user guides at all-guides.com Set hubs aside until needed.
  • Page 13 All manuals and user guides at all-guides.com Bag B Part Number Part Quantity 3151 Motor Mount 3061 Bulkheads 3191 Servo Mount 1153 Servo Mount Carbon Piece 20TAP19 20T Pulleys Spur Gear B171 Front Belt Rear Belt M3x5 CS Screw M3x6 CS Screw M2x5 CS Screw Smaller Bag Part Number...
  • Page 14 All manuals and user guides at all-guides.com B.1. Bulkheads 1. Install the qty 4 Bulkheads to the chassis plate using qty 8 C3x6 screws.

  • Page 15: Motor Mount

    All manuals and user guides at all-guides.com B.2. Motor Mount 2. Install the Motor mount using qty 7 C3x5. B.3. Servo Mount 1. Install Servo Mount using qty 3 C3x5.
  • Page 16 All manuals and user guides at all-guides.com 2. Install Servo Plate to Servo Mount using qty 3 C3x5.
  • Page 17 All manuals and user guides at all-guides.com 3. Install Servo Post to Servo Plate using qty 1 B3x6.
  • Page 18 All manuals and user guides at all-guides.com B.5. Layshaft 1. Build Center LayShaft as seen below.
  • Page 19 All manuals and user guides at all-guides.com Bag C C.1. Spool Part Part Name Quantity Number 4022 Outdrives V3 5071 Spool 4055 Pin 2x8mm 6010 Bearing 8x12x3.5 3210 Diff Eccentric O-Ring M8x1 Light sanding of the spool on the two outer diameters where the 6010 bearings sit will aid in smooth assembly.

  • Page 20: Rear Differential

    All manuals and user guides at all-guides.com Bag D Part Part Name Quantity Number 4022 Outdrives V2 5010 Diff Left 5020 Diff Right 4050 Pin 2x10mm 304990 Diff Gasket 304930 Diff Gear Set 964031 Diff Washer 3.5x10x0.2mm 964050 Diff Washer 5x15x0.3mm 6010 Bearing 8x12x3.5 3210...
  • Page 21 All manuals and user guides at all-guides.com It is best to lubricate the gasket thoroughly with the same oil. Then join the two halves together *Be careful to not overtighten the 4 small screws to avoid stripping the threads in the case. D.2.
  • Page 22 All manuals and user guides at all-guides.com 1. The center Layshaft is connected to the motor mount using C3x10 in conjunction with C3x6.
  • Page 23 All manuals and user guides at all-guides.com 2. The tension of front and rear belts can be adjusted based on the position of the eccentric pieces in the Bulkheads. D.3. Top Deck 1. Install the Top Deck using qty 8 B3x6.
  • Page 24 All manuals and user guides at all-guides.com D.4. Hubs 1. Install the hubs in their respective positions.
  • Page 25 All manuals and user guides at all-guides.com...
  • Page 26 All manuals and user guides at all-guides.com Bag E Part Part Name Quantity Number ST01 Front Axles PIN01 Pin 1.5x7.8mm ST113 Front Universal Bones ST16 U-Joint Cross Bushings Kit with ST11 ST17 Universal Ring ST02 Rear Axle ST114 Rear Universal Bones DCJ Cover ST116 IRJ/IFJ Coupling...
  • Page 27 All manuals and user guides at all-guides.com E.1.2. Rear Driveshafts 1. Construct Rear Driveshafts. E.1.2. Complete Drivetrain Install the Front and Rear Driveshafts.
  • Page 28 All manuals and user guides at all-guides.com 2. Install the P16 Lock Ring to fix the driveshafts into place.
  • Page 29 All manuals and user guides at all-guides.com Bag F Part Part Part Name Quantity Number 1216 Caster Plate - Front 1215 Caster Plate - Rear 3141 Upper Arm Plastics 3270 Turnbuckle 27mm Ball Studs Short Screws and Shims Part Part Name Quantity Number B3x6...
  • Page 30 All manuals and user guides at all-guides.com Front Rear 2. Install the Upper-arms to the chassis in their respective positions as seen below.
  • Page 31 All manuals and user guides at all-guides.com...
  • Page 32 All manuals and user guides at all-guides.com Bag G Part Part Part Name Quantity Number BSSX Bellcrank Steering 1 set 3270 M3 x 39 Turnbuckle 5060 Ball Joints AT55S Steering Posts Ball Stud Short Screws and Shims Part Part Name Quantity Number M3x6 BH Screw...
  • Page 33 All manuals and user guides at all-guides.com G.1. Steering System 1. Thread on the ball joints to the turnbuckle. 2. Assemble the bell crank steering system as seen above and attach the long turnbuckles. 3. Either, put the posts to the chassis first or to the bell cranks, and attach remaining on to the car. 4.
  • Page 34 All manuals and user guides at all-guides.com...
  • Page 35 All manuals and user guides at all-guides.com G.2. Rear Toe-Links 1. Thread the Ball Joints onto the turnbuckle. 2. One side can be snapped onto the respective ballstud on the hub 3. The inner side will be mounted using a M3x16 button head screw from the top, 6mm of shims and 4.8mm ball.
  • Page 36 All manuals and user guides at all-guides.com Bag H Parts Part Number Part Name Quantity 5060 Ball Joints 4000 Anti Roll Bar 1.4mm 4010 Anti Roll Bar 1.3mm 4015 Anti Roll Bar 1.2mm 3000 Roll Bar Side Steer 303455 Anti Roll Bar Ball Joint 362650 Anti Roll Bar Screw 6030F...
  • Page 37 All manuals and user guides at all-guides.com H.1. Swaybars...
  • Page 38 All manuals and user guides at all-guides.com...
  • Page 39 All manuals and user guides at all-guides.com...
  • Page 40 All manuals and user guides at all-guides.com Bag I Parts Part Part Name Quantity Number 1126 Front Shock Tower 1127 Rear Shock Tower SPR102 2.35 Spring (front) SPR103 2.55 Spring (rear) SLP308333 Shock Parts SLP308334 Shock Piston Complete 2 SLP308323 Alu Shock Body SLP308353 Alu Shock Cap Top...
  • Page 41 All manuals and user guides at all-guides.com I.1. Shock Towers Attach rear shock towers to bulkheads.
  • Page 42 All manuals and user guides at all-guides.com I.2. Shocks Qty 4 Shocks are to be assembled. The first step is to assembly the internal and lower components in the order depicted below. The Piston of the shock must be secured to the shaft using the two E-Clips; one on each side.
  • Page 43 All manuals and user guides at all-guides.com Qty4 B3x8 to attach each Shock Absorber to the Shock Towers, respectively. Attach lower end of Shock Absorber to the Set Screw of the Shock Mounts on the Lower Arms.
  • Page 44 All manuals and user guides at all-guides.com...
  • Page 45 All manuals and user guides at all-guides.com Bag J Parts Part Part Name Quantity Number Bumper Brace CF Bumper Top Bumper Plastic Bottom Bumper Piece Front Posts 301332 Rear Posts 1082 Battery Tab 1082 Battery Posts 1082 Battery Positioners 1082 Battery Hooks WH01 Nuts...
  • Page 46 All manuals and user guides at all-guides.com J.1. Bumper Assemble bumper sub-system and then attach to chassis via the three screws on the bottom.
  • Page 47 All manuals and user guides at all-guides.com...
  • Page 48 All manuals and user guides at all-guides.com J.2. Install Rear Posts Install rear posts on the inside of the shock tower. It is possible to shim them forward for more body mounting positions.
  • Page 49 All manuals and user guides at all-guides.com J.3. Battery Tabs Assemble battery retention system outside of car first so that can turn both screws against each other. Then assemble onto chassis via screws from bottom of chassis and nuts on top of battery hooks.
  • Page 50 All manuals and user guides at all-guides.com...
  • Page 51 All manuals and user guides at all-guides.com...
  • Page 52 All manuals and user guides at all-guides.com...