Patz Corporation 4444 Parts Manual

Vertical pit pump

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4444 Vertical Pit Pump

Parts

Manual

Patz Corporation

917 Business 141, P.O. Box 7

Pound, WI 54161-0007 U.S.A.

(920) 897-2251 • www.patzcorp.com

PRINTED IN U.S.A.

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Page 1 4444 Vertical Pit Pump Parts Manual Patz Corporation 917 Business 141, P.O. Box 7 Pound, WI 54161-0007 U.S.A. (920) 897-2251 • www.patzcorp.com PRINTED IN U.S.A. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 3: Table Of Contents
Figure 7: Controls, Valves, and Nozzles; Parts List ............3.14, 3.15 Figure 8: Load-Out Kit; Parts List ..................3.16, 3.17 Figure 9: Pump-Out Kit; Parts List ..................3.18, 3.19 Section 4: Numerical Parts List .......................4.1 - 4.3 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 5: Section 1: Safety Information
Throughout this manual you will find the word “Note” followed by additional information about a step, procedure, or other information in the manual. The word “Note” is not intended to address personal safety or property damage. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 6: Operate Equipment Safely
6. Liquid manure storage should be separate from livestock buildings. Connecting drains, gutters, and channels should be fitted with gas traps, or some other means, to prevent gases from entering the building. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 7: General Safety Instructions
Operator’s Manual, and/or completing proper machine training in intended use. 5. Machine safety devices and/or features are provided to protect operator from personal injury or death and may not be removed or disabled. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 8: Personal Safety
If machine is intended on being a part of an automated system, additional safety 7. Turn off and lockout power after machine use. measures are required. Contact your Patz dealer for details. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 9: Maintenance Safety
11. Verify all guards, shields, and attachments are in 5. Make sure maintenance personnel have the mental place and properly secured when maintenance is and physical skills necessary to complete any complete. maintenance and operate the mixer. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 10: Fire And Explosion Prevention
Follow the information in the SDS and on manufacturer containers, as well as the information in this manual, when you service the machine. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 11: Electrical Hazards
11. Switch box should be located away from livestock and as convenient as possible for the operator to 6. Wires which are too small deliver insufficient voltage view the machine in operation. causing motor/system overload or burn out. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 12: Safety Signs
Read and follow all safety signs on your machine and in this manual. Replace damaged safety signs immediately. Become familiar with all controls. Contact your Patz Dealer or Patz Corporation for replacement safety signs. Note: The number in [ ] following the location of the safety sign is the number of safety signs on the machine.
Page 13 • Do not operate without all guards and shields in place. Failure to comply will result in death or serious injury! PA-26584 Located on side of belt guard [1] and bottom guard plate [1-2]. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 14 • Do not remove clamp from cap when unit is running. • Stop pump before removing clamp. Failure to comply could result in death or serious injury! PA-29026 Located on pump cap [1]. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 15 • Inspect suspension system, cables, winch, and tripod per operator’s manual. • Ensure there are no over head power lines. Failure to comply could result in death or serious injury! PA-29027 Located on loading pipe bracket [1]. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 17: Section 2: Manure Storage Safety
Methane explosions can result from concentrations of the gas within flammable limits. These concentrations can occur during agitation or when the gas is trapped in an improperly ventilated space over extended periods of time. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 18 A warning device should be installed to inform the owner or operator if there is a ventilation system failure. Brief power outages may be common in some areas. (See ASAE EP270, Design of Ventilation Systems for Poultry and Livestock Shelters.) PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 19 ASABE S607, Ventilating Manure Storages to Reduce Entry Risk). 6.1.10 Electrical equipment should conform to American National Standard ANSI/NFPA 70, National Electrical Code. An electrical shut-off should be installed outside the building (See ANSI/NFPA Standard 70). PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 20 After agitation of manure in under-floor storage, the atmosphere in the storage and in the building space above the storage may contain hazardous gases, explosive air mixtures, and/or insufficient oxygen for animals and humans. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 21 (e) have an extra set of proper respirator equipment on hand for the person standing by. ANSI/ASABE S607, Ventilating Manure Storages to Reduce Entry Risk, should be referenced for further information on ventilation needs for confined space entry. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 22 Excessive levels of 220 mg/m³ (160 ppm) have been measured in pig buildings even with mechanical separators and when recharging from a separated liquids storage pond (not lagoon). Unless fresh water is added, lagoons can turn into storage ponds when drought conditions occur. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 23 72,000 mg/m³ (40,000 ppm) causes deeper and faster breathing. More than 180,000 mg/m³ (100,000 ppm) may produce dizziness and unconsciousness. Death will occur after a few hours at concentrations of 450,000 mg/m³ (250,000 ppm) or more. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 24 Dust particles carry harmful bacteria and viruses which the animals and people can inhale into their respiratory systems. Higher levels of dust, which often occur in cold weather when ventilation rates are minimal, can compound the effect of these gases, especially NH 3 , on animals and people (12). PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 25 * TLV-TWA stands for Threshold Limit Value (Short Term Exposure Limit). The values listed are for 25° C (77° F. The concentration of these gases is temperature dependent. TAbLE 4 - AIR OXYGEN LEVELS TYPICAL IN AIR, % MINIMUM NEEDED, % Oxygen, O 21.0 19.5 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 27: How To Order Replacement Parts
13 •SAF Sign, Pict, Belt Entangle Horiz ..PA-26584 24 •Washe 14 •Decal, Clockwise Rotation ..... PA-19029 25 •Bolt, He PA-19834 Rev. 17/06 Copyright ©2017 Patz Corporation Abbreviations used in Parts List 26 •Key, 1/ 15 Bolt, Carr 3/8-16NC x 1” Gr 5 ....A-1285 Hex.
Page 29 29 Bolt, Stud 1-8NC x 7” ......PA-19024 2TB50-P1 (10 HP) ....... PA-19646 30 Motor Mount..........PB-4789 2TB54-P1 (15 HP) ....... PA-19650 2TB64-P1 (20 HP) ....... PA-19647 3TB66-Q1 (25 HP)....... PA-24348 3TB70-Q1 (30 HP)....... PA-19653 3TB80-Q1 (40 HP)....... PA-19654 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 31 21 Taper bushing, q1-1-3/4 b x 3/8 Kwy ... PA-19643 22 •Key, 1/2 Sq x 1” Lg ........ PA-12574 23 •Bolt, Hex 3/8-16NC x 1-1/4 ....A-1000 24 Key, 3/8 Sq x 2-1/2” Lg ......A-438 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 33 Washer, Lock 5/8 Std (40 HP) ..........A-1243 Nut, Hex 3/8-16NC Whz Lk (7-1/2, 10 HP) ........PA-6823 Nut, Hex 1/2-13NC (15, 20, 25, 30 HP) ......A-16 Nut, Hex 5/8-11NC (40 HP) ..........A-36 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 35 27 Washer, Plain 1/2 ........A-949 28 Anchor, 1/2 ..........PA-19498 * Key No. 9 & 10 are qty. of 4 and Key No. 29 is qty. of 2 on 12’ units only. PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 37 12 PFTG, 1/4 NPT NIP x 1-1/2 SS ....PA-21038 13 Bolt, Hex 1/2-13NC x 1-1/2 SS ....PA-14757 14 Nut, Hex 1/2-13NC Nyl SS ..... PA-6295 15 Ribbon Sealer 1/8 x 3/8 w x 48”....PA-11015 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 39 14 Ribbon Sealer, 1/8 x 3/8w x 48”....PA-11015 15 4” Riser Dbl Port ........PB-5157 16 4” Clamp-On Ring ........PA-19344 17 Bolt, Hex 1/2-13NC x 2-1/4” SS ....PA-15321 18 Nut, Hex 1/2-13NC Nylon SS ....PA-6295 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 41 27 4” Nozzle Mount........PB-5879 28 Hose Adapter, 4”........PA-19448 29 4” Hose Clamp ........PA-19452 30 4” ID x 12” Lg 110 Gr Hose..... PA-19453 31 Hose Nozzle 4 x 3........PA-19447 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 43 16 Bolt, Carr 1/2-13NC x 2 ......PA-4584 17 Washer, Plain 1/2 ........A-949 18 Nut, Hex 1/2-13NC Nyl Lk ...... A-473 19 Bolt, Carr 1/2-13NC x 2-1/2 Gr. 5 ... A-1057 20 Bolt, Hex 1/2-13NC x 1-1/4 ..... A-724 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 45 23 •Bolt, Carr 3/8-16NC x 1” SS ....PA-10073 24 •Nut, Hex Lock 3/8-16NC SS ....PA-10019 25 •1/8 Dia Packing x 12” ......PA-5009 26 •3/4 NPT Packing Nut ......PA-18616 27 •Nut, Hex Jam 1/2-13NC ......PA-3237 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 47: Section 4: Numerical Parts List
PA-18620 ..............3.17, 3.19 PA-5078 ................3.11 PA-18628 ................3.19 PA-5120 ................3.7 PA-18629 ................3.19 PA-5125 ............... 3.3, 3.5 PA-18644 ................3.19 PA-5260 ................3.7 PA-18665 ................3.17 PA-6145 ............... 3.3, 3.5 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 48 PA-19448 ................3.15 PA-24080 ................3.11 PA-19451 ................3.15 PA-24348 ................3.3 PA-25855 ................3.3 PA-19452 ................3.15 PA-19453 ................3.15 PA-26369 ............1.9, 3.1, 3.3, 3.5 PA-19454 ................3.15 PA-26532 ............1.10, 3.3, 3.5 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...
Page 49 PB-5157................3.13 PB-5218................3.19 PB-5807................3.11 PB-5808................3.11 PB-5879................3.15 PB-5894................3.15 PB-5895................3.15 PB-5896................3.15 PB-5897................3.15 PC-1821 ................3.13 PC-1824 ................3.9 PC-1825 ................3.9 PC-1826 ................3.9 PC-1827 ................3.9 PA-19834 Rev. 17/09 Copyright ©2017 Patz Corporation...