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ACOEM HiVol 3000 User Manual

High volume air sampler
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Summary of Contents for ACOEM HiVol 3000

  • Page 3: Table Of Contents

    1.3.5 Physical Features ........................17 Nomenclature ............................18 Background/Theory ........................... 18 1.5.1 Particulate Monitoring – Background ..................18 1.5.2 ACOEM HiVol Background ......................19 1.5.3 Sampling Method ........................19 1.5.4 Particulate Matter Standards ....................21 Instrument Description ..........................22 1.6.1 Sampler Housing ........................
  • Page 4 HiVol 3000 U se r M anu al 1.9 2.3.2 Mounting ........................... 42 Instrument Set-up ............................. 43 2.4.1 Power Connections ........................43 2.4.2 Exhaust Connections ......................... 44 2.4.3 Muffler for Noise Reduction ...................... 44 2.4.4 Filter Selection for TSP Sampling ....................44 2.4.5...
  • Page 5 ................... 21 Figure 3 – Flow path schematic ............................ 23 Figure 4 – HiVol 3000 components layout ........................28 Figure 5 – Remove The Bolts ............................28 Figure 6 – Removing Nut and Bolt from Stay ....................... 29 Figure 7 –...
  • Page 6 HiVol 3000 U se r M anu al 1.9 Figure 38 – Channel Setup ............................84 Figure 39 – Report ................................ 85 Figure 401 – Pipe clamp ............................... 92 Figure 41 – Old Front Panel ............................94 Figure 42 – New Front Panel ............................94 List of Tables Table 1 –...

  • Page 7: Manufacturer's Statement

    Manufacturer’s Statement Thank you for selecting the ACOEM HiVol 3000 High Volume Air sampler. The HiVol 3000 is a High Volume Air Sampler with innovative design features, designed primarily for particulate sampling. By following the guidelines contained in this manual and with the implementation of a good quality- assurance program, the user can obtain accurate and reliable data.

  • Page 8: Safety Requirements

    These symbols will also be found throughout this manual to indicate relevant safety messages. Note: Notes are used throughout this manual to indicate additional information regarding a particular part or process. If the equipment is used for purposes not specified by ACOEM, the protection provided by this equipment may be impaired. Page 8...

  • Page 9: Important Safety Messages

    Replacing Parts Replacement of any part should only be carried out by qualified personnel, using only parts specified by ACOEM, as these parts meet stringent ACOEM quality. Mains Supply Cord Do not replace the detachable mains supply cord with an inadequately rated cord. Any mains supply cord that is used with the instrument must comply with the safety requirements (250 V/10 A minimum requirement).

  • Page 10: Warranty

    HiVol 3000 U se r M anu al 1.9 Warranty This product has been manufactured in an ISO 9001 facility with care and attention to quality. The product is subject to a 12-month warranty on parts and labour from date of shipment. The warranty period commences when the product is shipped from the factory.

  • Page 11: Service And Repairs

    Please dial +61 3 9730 7800 if calling from outside of Australia. Please contact ACOEM and obtain a Return Material Authorisation (RMA) number before sending any equipment back to the factory. This allows us to track and schedule service work and to expedite customer service.

  • Page 12: Ce Mark Declaration Of Conformity

    HiVol 3000 U se r M anu al 1.9 CE Mark Declaration of Conformity This section is applicable only to E040020 (CE approved version of HiVol). ACOEM P/L certifies that this product operates in compliance with the EC Directive 89/336/EEC in reference to electrical emissions and immunity.

  • Page 13: Manual Revision History

    Description: User Manual for the HiVol 3000 High Volume Air Sampler This manual is the full user manual for the HiVol 3000 High Volume Air Sampler. This manual contains all relevant information on theory, specifications, installation, operation, maintenance and calibration.
  • Page 14 HiVol 3000 U se r M anu al 1.9 Edition Date Summary June 2024 Added section for Airodis use and new information on installing and handling the Size Selective Inlets (SSI PM and PM Page 14...

  • Page 15: Introduction

    The sampler is microprocessor based and features internal data logging of flow and meteorological parameters. The HiVol 3000 is designed to operate from a mains power supply. Refer to Section 2 and 2.4.1 for important power connection details.

  • Page 16: Specifications

    HiVol 3000 U se r M anu al 1.9  Low power consumption.  Automatic supply voltage monitoring and shut-down when voltage is out of range, preventing damage to instrument.  No rotating/wearing components other than the blower motor. ...

  • Page 17: Power Supply

    1.3.3 Power Supply Voltage & Frequency 240 VAC ± 10%, 50/60 Hz, single phase 1500 VA MAX 110 VAC ± 10%, 50/60 Hz, single phase 1500 VA MAX Power Consumption 1500 VA max Depending on filter loading and flow rate Power Connector 10 A weatherproof inlet (Australian pin configuration)

  • Page 18: Nomenclature

    HiVol 3000 U se r M anu al 1.9 and PM 50% cut-point at 67.8m /h volumetric flow-rate Filter Holder Material Anodised aluminium and stainless steel Filter Element 250 x 200 mm rectangular element (various materials and types are available)

  • Page 19: Acoem Hivol Background

    1.5.3 Sampling Method The HiVol 3000 is designed primarily as a particulate sampler. The HiVol pump and flow controller draws a constant flow rate of ambient air through a specially prepared filter. The air-borne suspended particles are collected on the pre-weighed filter over a pre-determined period.

  • Page 20: Figure 1 - Inlet Hoods For Hivol

    ), calculated at standard (or reference) conditions of temperature and pressure (STP). The display on the control panel of the HiVol 3000 indicates the volumetric flow rate of air, and computes the sample volume corrected to STP conditions which means that no additional calculations are required during normal operation.

  • Page 21: Particulate Matter Standards

    The size-selective inlet is of the impactor type. The particles in the air are accelerated through multiple acceleration nozzles. Particles larger than the specified 2.5 or 10 µm cut-point gain sufficient momentum to cause impaction onto a greased collection shim where they are trapped. (The collection shim should be periodically cleaned and re-greased).

  • Page 22: Instrument Description

    The enclosure comprises three main parts: the inlet hood, the outer enclosure and the electronic enclosure (housed inside the outer enclosure.) The HiVol 3000 is constructed from marine grade anodised aluminium, which provides good durability in most environments.

  • Page 23: Blower Motor

    1.6.2 Blower Motor The blower is driven by a squirrel-cage induction motor, and is constructed of cast aluminium achieving a weight saving and also providing corrosion resistance. Silencers are mounted on both the inlet and outlet, which reduces noise levels considerably. (Further noise reduction can be achieved using the optional exhaust muffler –...

  • Page 24: Flow Sensor

    HiVol 3000 U se r M anu al 1.9 1.6.4 Flow Sensor The flow sensor is a precision mass flow sensor - which “reads” the flow-rate and converts it to an electronic signal. This is connected to the electronics enclosure, from where the flow sensor signal performs two functions.

  • Page 25: Temperature Sensor

    1.6.10 Temperature Sensor The HiVol 3000 temperature sensor is located within the chassis and plugs directly into the entry tube. The temperature sensor measures the temperature of the gas flow, using them for volumetric flow control.
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  • Page 27: Installation

    Notify both the shipping company and ACOEM immediately if damage has occurred. Retain the packaging materials as the container has been specially designed to protect the sampler during transit and will be needed in the future whenever service be required.

  • Page 28: Assembly

    Figure 1. The inlet hood also serves to retain the filter cassette in position and to clamp the cassette to the sampler to eliminate leaks. Note: The HiVol 3000 is compatible with inlets from the previous ACOEM model 2000 High Volume Air Sampler. Inlets are interchangeable without modification to the sampler.

  • Page 29: Figure 6 - Removing Nut And Bolt From Stay

    2. Remove the nut and bolt from the threaded insert on the stay, which extends from the small slot on top of the sampler. The stay supports the inlet hood during filter changes and calibrations. Figure 6 – Removing Nut and Bolt from Stay 3.

  • Page 30: Figure 9 - Raise The Inlet Hood

    HiVol 3000 U se r M anu al 1.9 5. Raise the inlet hood and insert the cassette on top of the sampler, if not already fitted. Figure 9 – Raise the Inlet Hood 6. The thumb-screws above the control panel should be screwed up into the inlet hood until finger tight.

  • Page 31: Pm 10 Or Pm 2.5 Size Selective Inlet (Ssi) Assembly (Option)

    Figure 11 – HiVol Hood Attachment 9. Raise the inlet hood slightly and attach the support stay to the lid using the screw and nut supplied. The screw passes through the lid, then the nut, then into the stay. The bolt must go through the hole directly above the stay (not the one near the corner of the hood).

  • Page 32: Table 3 - Unboxing Instructions For Pm

    HiVol 3000 U se r M anu al 1.9 The SSI comes mostly pre-assembled; only minor assembly is required. When unpacking the SSI from the shipping carton, ensure to handle it delicately to avoid any damage or impact to its components.

  • Page 33: Figure 13 - Pm 10 Components Layout

    Sr. No. Activities Photos Carefully remove the Upper Cap. Note: 1. Ensure that unboxing is conducted by a minimum of two individuals. 2. Use cotton hand gloves throughout the unboxing process for added protection. 2.2.2.1 Size Selective Inlet (SSI) Figure 13 – PM Components Layout Top Cover Handling Instructions for PM 1.

  • Page 34: Figure 14 - Top Cover Placement

    HiVol 3000 U se r M anu al 1.9 Top Cover Placement Figure 14 – 3. Check the Wire Mesh Screen, centre plate, and inlet nozzles for dirt or blockages, ensuring the mesh is properly positioned and the inlet is clear.

  • Page 35: Figure 17 - Top Cover Upside Down On Clean Surface

    2. Inspect and Clean: Place the top cover upside down on a clean surface, refer to Figure 17. Figure 17 – Top Cover Upside Down on Clean Surface 3. Check the Wire Mesh Screen and inlet nozzles for dirt or blockages, ensuring the mesh is properly positioned and the inlet is clear, refer to Figure 18.

  • Page 36: Figure 19 - Inlet Assembly On The Hivol

    HiVol 3000 U se r M anu al 1.9 2.2.2.3 Inlet Assembly on the HiVol Figure 19 – Inlet Assembly on the HiVol 1. Remove the two pivot bolts, located at the top of the back Side panels of the sampler, which will act as the pivot points for the SSI inlet assembly, refer to Figure 5.

  • Page 37: Figure 21 - Inlet Pivot Bolts

    Figure 21 – Inlet Pivot Bolts 5. Lift the SSI Inlet Assembly and place the cassette on top of the sampler, if not already fitted. Figure 22 – Lift the SSI Inlet Assembly 6. Lift the inlet a bit and attach the support stay to the lid using the provided screw and nut. The screw goes through the lid, then the nut, and into the stay.

  • Page 38: Installing The Muffler (Optional Item)

    HiVol 3000 U se r M anu al 1.9 Figure 23 – Lid Pivot: Tighten Nut 11. Open the inlet hood and make sure it moves easily. The stay supports the inlet when changing filters or calibrating. It also stops the lid from opening too much and serves as a safety latches to prevent accidental falls.

  • Page 39: Connecting A Wind Sensor Or Rain-Gauge

    Figure 7 – Installing the optional muffler 2.2.4 Connecting a Wind sensor or Rain-gauge Note: It is not possible to connect both a rain gauge and wind speed/direction sensor at the same time. The wind speed and direction sensor and tipping bucket rain gauge are optional accessories. Mounting hardware is included.

  • Page 40: Connecting An External Trigger For Remote Activation

    HiVol 3000 U se r M anu al 1.9 2. Align the directional markings on the wind sensor to the specified direction by rotating the adaptor, and then tighten the screws. An alignment locating screw is fitted to the wind sensor that locates in a slot in the rotating adaptor.

  • Page 41: Mounting/Siting

    Mounting/Siting 2.3.1 Siting For guidance in the selection of sampling sites, the reader is referred to the latest Australian Standard AS/NZS 3580.1.1:2007 or US EPA Federal Register 40 CFR Part 58 Appendix E. In general, a site is chosen to be representative of the location or the area type being monitored. The following guidelines are presented as a guide to the selection of a site which should provide representative data.

  • Page 42: Mounting

    HiVol 3000 U se r M anu al 1.9 Figure 9 – Site Selection Guidelines 2.3.2 Mounting The sampler must be installed on a level surface and must be securely fixed to the supporting structure. A smooth, sealed concrete slab is an ideal base. The sampler must be securely bolted through the sampler feet.

  • Page 43: Instrument Set-Up

    2.4.1 Power Connections Note: Ensure that you have ordered the appropriate HiVol for your region. ACOEM provides both a 240V version (standard) and a 110V version. When powering the HiVol with a generator ensure that the generator is earthed by a qualified electrician otherwise serious damage will occur to the sampler, which is not covered under the warranty.

  • Page 44: Exhaust Connections

    The purpose of this drawing is to highlight that the HiVol 3000 should not be operated for a floating supply. A generator installation should be performed by a competent electrical contractor, in accordance with relevant standards.

  • Page 45: Filter Selection For Pm And Pm Sampling

    The minimum collection efficiency must be 99 percent as determined by the DOP test (ASTM-2986) for particles of 0.3 µm diameter. 2.4.5 Filter Selection for PM and PM Sampling Filter selection for PM and PM sampling is more critical than for TSP sampling. Any filter that is prone to artefact formation and adds substantially to the mass gain is not acceptable.

  • Page 46: Installation Of Sample Filter

    HiVol 3000 U se r M anu al 1.9 * AS/NZS 3580.9.6:2003 upper limit is 50% RH. Re-weighing of exposed filters should be performed at similar conditions of temperature and humidity as the initial weighing. 7. Prior to weighing filters an analytical balance with a sensitivity of 0.1mg should be zeroed then checked using a standard weight (Class B working mass, stainless steel or nickel chromium alloy or Class S weights of NBS specification) of mass similar to the mass of the filter (nearest gram).

  • Page 47: Transporting/Storage

    2.5 Transporting/Storage CAUTION The weight of the HiVol exceeds the OH&S limits for lifting by one person. Lifting should be performed by two people (one on either side) using the handles supplied. 1. Carefully transport the sampler to the monitoring site. The sampler should be transported in an upright position at all times, and the original packing should be used to prevent damage.
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  • Page 49: Operation

    The HiVol must be calibrated after installation at a new site. Refer to 3.6 for details. Figure 12 – Power switch location 3.2 General Operational Information 4 line LCD display function keypad Figure 13 – HiVol 3000 control panel Operation Page 49...

  • Page 50: Hivol Sampling Protocol

    Values stored in the sampler can be downloaded via the RS-232 serial port. The HiVol 3000 includes an input connector for wind speed and direction. These inputs are averaged and stored in the unit, and may be used as triggers for conditional sampling (eg. sampling when the wind direction is within a specified range).
  • Page 51 1. Set CCW W.Dir to 0 2. Set CW W.Dir to 360 3. Set LO W. Speed to 0 4. Set HI W. Speed to 100 The HiVol’s data logger collects data even when the blower motor is not running. The data are collected at regular intervals, called the averaging period.

  • Page 52: Menu Operation

    HiVol 3000 U se r M anu al 1.9 3.2.2 Menu Operation The HiVol is equipped with a six-function keypad. The keys are:  Exit  Page up  Select  Enter  Up arrow  Down arrow 1. To enter the menu system press Select or Enter.

  • Page 53: Main Screen

    7. To discard the edited value press Exit. 3.3 Main Screen The HiVol 3000 uses a menu system to organise the operating parameters and settings. The layout of the menu system is straightforward and easy to learn. Note: Only four lines of text are displayed on the HiVol. Access other lines by pressing the up and down arrows.

  • Page 54: Sampling

    HiVol 3000 U se r M anu al 1.9 Status Messages Manual Mode Off: Manual mode active but no sampling occurring Low Input Voltage: Voltage received by instrument is too low (5v default) No Days Enabled: No day of the week is set to enabled (Section 3.5.2.1) No Times Enabled: All times are set to 00:00 (Section 3.5.2.1)

  • Page 55: Beginning Sampling

    8. Turn Manual mode off, then set the timer to operate on the desired day and for the period required. The POWER switch should be left on. If required, fill in a copy of the HiVol 3000 Program Record shown on the next page.

  • Page 56: Conclusion Of The Sampling

    HiVol 3000 U se r M anu al 1.9 Note: The difference between the initial and final flow rates should not be significantly different. Variations greater than 2m /hour may indicate a particle overload situation which has exceeded the compensating ability of the flow controller.

  • Page 57: Menus & Screens

    3.5 Menus & Screens Figure 14 – Menu structure Main Menu Table 6 – Main menu To Status Screen → Status To Set-up Menu → Set-up To Manual Menu Manual → To Calibration Menu → Calibration Displays software version information S/W version V1.23 3.5.1...
  • Page 58 HiVol 3000 U se r M anu al 1.9 updates instantly. Corrected sample volume is used to calculate particulate concentration and has been corrected to standard Reference conditions. Note: All Yes/No conditions must be met before sampling takes place in AUTOMATIC sampling mode.

  • Page 59: Setup Menu

    Wind Is wind condition (sector/speed) active? Power Is power supply voltage in range? Wind Is wind condition (sector/speed) active? Power Is power supply voltage in range? * - if Wind Sp. Parameter is zero, wind direction displays zero data Note: “Tot. Vol.”, “Cor.Volume” and “RunTime” parameters may be reset to zero by Clearing Accumulated data in the Setup →...
  • Page 60 HiVol 3000 U se r M anu al 1.9 Ref.Temp. Set STP standard temperature, C Ref. BP STP standard pressure, mmHg Size Select Sets SSI flow rate limits active Protection Sets restrictions on changes to certain parameters Note: Flow-rate should be set at 67.8m...
  • Page 61 3.5.2.1 Times Menu The Times Menu contains programmable timer settings. Note that times should be entered in 24-hour format. Start Date To Start Date Menu Date: Set the start date for the timer program Time: Set the start time for the timer program End Date To End Date Menu Date:...
  • Page 62 6-day sequence for EPA sampling by setting the Days/Cycle parameter to 6. In this way, the HiVol 3000 will be collecting a sample on Friday, then the following Thursday, then the following Wednesday, etc. which commences at the programmed Start Date and will continue until the End Date is reached.

  • Page 63: Trigger Setup Menu

    The Wind Menu contains wind sector and speed conditional sampling parameters. When the wind direction angle has been greater than the counter-clockwise wind direction, but less than the clockwise wind direction, and has been greater than the Low wind speed limit but less than the High wind speed limit, between seconds,...
  • Page 64 HiVol 3000 U se r M anu al 1.9 Trigger Hi Set trigger voltage range upper limit (V) OFF Delay Set sampling period in hours:minutes ReTrigger Set retrigger mode YES/NO The trigger works in conjunction with other conditional parameters. Check other Setup menu parameters to ensure they don’t interfere with the Trigger program (for example Times and Wind...
  • Page 65 6. The OFF Delay specifies the time in hours and minutes that the HiVol continues to sample after triggering. 7. Unlike the wind sensor menu, the status of the trigger device is checked ‘on the minute’ (when the seconds of the HiVol clock reach “00” seconds.) 8.

  • Page 66: Manual Menu

    HiVol 3000 U se r M anu al 1.9 Set Maximum Flow Min Flow Set Minimum Flow 3.5.2.7 Major Fault The major fault menu contains the controls for the HiVol restart. When the flow from a HiVol is insufficient for sampling purposes, resulting in an error (“Filter Blocked” or “Motor Drive Error or Major Blockage”) the instrument will stop sampling, then after a delay attempt to restart.

  • Page 67: Calibration Menu

    To comply with Australian or US EPA standards, regular flow rate calibration is required. The HiVol 3000 also has built-in temperature and barometric pressure sensors. Ambient temperature and barometric pressure calibration should also be carried out at regular intervals, which should form part of Quality Assurance procedures, along with other regular maintenance items.

  • Page 68: Flow Rate Calibration - Temperature And Pressure Corrections

    This will minimise errors due to drift in the electronics. If possible, choose a time of day when the temperature and barometric pressure are reasonably stable. Note: Calibration of the HiVol 3000 is independent of the reference (STP) conditions, which are used only to calculate the corrected sample volume.

  • Page 69: Table 7 - Data Displayed

    Note: Earlier charts were double sided and apply to mass flow controlled HiVols such as the Model 2000. Do not use this chart for the HiVol 3000. These charts refer to 0C or 25C REFERENCE TEMPERATURE in the top left corner.
  • Page 70 /hour. The HiVol then automatically fits a mathematical curve to the three points and the flow rate calibration is complete. The HiVol 3000 uses three-point flow rate calibration, at 60, 70 and 80m /hour. Points 50 and 90 can be checked (but not adjusted) after calibration, if required. The zero flow-rate point is not used as a calibration point in the HiVol 3000.

  • Page 71: Flow Rate Calibration Procedure

    3.6.3 Flow Rate Calibration Procedure 1. Where an Orifice Plate is being used to calibrate the HiVol 3000, use the Calibration Chart supplied with the Orifice Plate to obtain the manometer pressures, *H (mm of H O or kPa), at the three flow-rate used for calibration –...

  • Page 72: Calibration Of Temperature & Pressure Sensors

    HiVol 3000 U se r M anu al 1.9 Note: If you decide to re-check the flow rate calibration by going through the Calibration procedure again, always allow time for the flow rate signal to stabilise at each point, before selecting “Point x Done”.

  • Page 73: Calculations

    The HiVol 3000 flow-controller regulates the volumetric flow-rate of air when the pump is operating. In-built temperature and barometric pressure sensors collect ambient data, which are stored in the internal data logger. The HiVol 3000 uses the temperature and pressure data to determine the density of the gas.

  • Page 74: Sample Volume

    HiVol 3000 U se r M anu al 1.9 3.10.1 Sample Volume The sample volume is automatically calculated and stored/updated in the HiVol. It is also automatically corrected to STP conditions and stored/updated in the HiVol. 3.10.2 Mass Concentration Calculation...

  • Page 75: Downloading Data

    You can download data from the HiVol using either a full retail (paid) version of Airodis or with the demo version which is included on the green ACOEM Resources USB stick. The demo version has limited functionality. If you do not already have Airodis, this can be obtained from ACOEM: http://www.airodis.com.au/...

  • Page 76: Figure 25 - Airodis Workspace Manager

    Start the Client, Server and Download Server by single-clicking the toggle button for each. The client may prompt to register with ACOEM or install an update. Follow the prompts if it does. Once the Client application has loaded, click Home→Add Station→New Physical Station.

  • Page 77: Figure 27 - New Station Connection

    The name of the station. If you have other loggers, the name is used to distinguish them. Logger Set this to “ACOEM HiVol/MicroVol” when downloading from any HiVol instrument. Time Zone Set this to the time zone that the HiVol is configured to log in.

  • Page 78: Figure 28 - Station Configuration

    HiVol 3000 U se r M anu al 1.9 Click Acquire Configuration. This will probe the HiVol for a channel list. After a few seconds, the channel list should be visible in the Channels tab. Figure 28 – Station configuration Note: If there was an error connecting to the HiVol, a red dot will appear next to its name in the station list.

  • Page 79: Figure 30 - Downloading Data

    Select the Data Manager tab, click download. The Download Data window will appear. Select the appropriate time period that wish download click Download. Figure 30 – Downloading data The status of the download will appear in the bottom-left corner of the window. You can also monitor the status of the download from the Home tab.

  • Page 80: Figure 32 - Data Visibility

    HiVol 3000 U se r M anu al 1.9 Data will become available in the data manager as it is downloaded. You can load data for a date range by entering the start and end dates and clicking Display. The selected data will then be loaded into the data manager.

  • Page 81: Figure 34 - Data Download Complete

    10. That’s it! The data has been downloaded from the instrument and exported to a standard CSV file. Figure 34 – Data download complete The data are presented in the following format: Report Date Time, Barometric Pressure (mmHg), Ambient Temperature (C), Wind speed (m/s), Wind direction (), Sigma Theta (standard deviation for wind direction), Rainfall (bucket tips), Flow-rate /h), Corrected accumulated sample volume (standard m3),.

  • Page 82: Communicating With The Hivol (Alternative Method)

    HiVol 3000 U se r M anu al 1.9 4.3 Communicating with the HiVol (Alternative Method) An alternative (more complicated) way of downloading data is to use a terminal emulator. Send ***EA command, then use terminal to download file using X-modem. Using this method the data will be in hexadecimal format and will need to be converted to ASCII format.

  • Page 83: Figure 36 - Instrument Setup

    Figure 36 – Instrument Setup 5. For connection settings, select Serial and set as shown in the photo. The COM is the com port that is used to connect to the HiVol 3000. Figure 37 – Serial 6. Click the save button to save the changes made.

  • Page 84: Figure 38 - Channel Setup

    HiVol 3000 U se r M anu al 1.9 8. To add a volumetric flow channel for the HiVol, simply click a “+ Channel” button and select "Scalar value" and then set the new channel as shown in photo below...

  • Page 85: Figure 39 - Report

    Figure 39 – Report 13. Click “+Add” button under neat the Report Channel to add the channel. 14. Select the channel that the user wishes to be included in the report and set the Function to Average. 15. Click the save button to save the new report. 16.
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  • Page 87: Maintenance

    Note: The high volume sampler motor is equipped with sealed groove ball bearings, which do not need lubrication. The grease filling is sufficient for the whole service life of the bearings. Maintenance Tools To perform general maintenance on the HiVol 3000 the user will be required to carry the following equipment: ...

  • Page 88: Maintenance Schedule

    HiVol 3000 U se r M anu al 1.9 5.2 Maintenance Schedule Table 10 – Maintenance schedule Interval (samples)* Item Procedure Page Weekly General Sampler components Check Weekly Automatic Flow Check Weekly Cassette Clean Weekly SSI (PM or PM Clean/Regrease...

  • Page 89: Table 11 - Ssi Cleaning Schedule

    When re-assembling the size selective inlet ensure that the hooks are aligned with the slots in the top section of the inlet. It may be necessary to adjust the catch length periodically as the rubber seals compress. Table 11 – SSI cleaning schedule Maintenance Item Frequency Weekly...

  • Page 90: Flow Sensor Adjustment

    HiVol 3000 U se r M anu al 1.9 Figure 18 – Application of grease 5.3.5 Flow Sensor Adjustment It is possible that the flow sensor may need to be re-zeroed from time to time. This may be necessary if the HiVol is dropped during transportation, or for other reasons.

  • Page 91: Flow Sensor Replacement

    5.3.6 Flow Sensor Replacement 5.3.6.1 Removing the Rear Panel 1. Switch off the power at the supply and remove the power connector from the side of the HiVol. The hinged inlet should be raised (or can be removed if necessary). 2.

  • Page 92: Hidden Menu

    HiVol 3000 U se r M anu al 1.9 5.3.6.2 Refitting 1. Refit components in the reverse of the removal sequence. 2. When replacing the flow sensor push the tubing against the fittings to ensure a good seal. 3. If necessary, apply good quality electrical insulation tape to the coupling between the Inlet pipe and the Inlet Funnel.

  • Page 93: Table 14 - Hidden Menu

    * Power down voltage is 90% of power up voltage value. Old Front Panel To access the Hidden Menu, hold down the secret key (the first letter C in the ACOEM logo), then press the Select key at the same time.

  • Page 94: Figure 41 - Old Front Panel

    HiVol 3000 U se r M anu al 1.9 Figure 41 – Old Front Panel New Front Panel To access the Hidden Menu, hold down the secret key at the red circle highlighted in the photo below, then press the Select key at the same time Figure 42 –...

  • Page 95: Appendix A. Noise Test

    HiVol 3000, muffler (production), TSP inlet This report shows the effect of installing a muffler as noise reducing method to the HiVol 3000. The tests have not been performed in an anechoic chamber. They were performed in an area surrounded by concrete walls at a distance of about 5m from each side.
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  • Page 97: Appendix B. References

    Appendix B. References Australian Standards AS/NZS 3580.1.1:2007 Ambient Air – Guide for the siting of sampling units AS 3580.9.3:2003 Methods for sampling and analysis of ambient air Method 9.3: Determination of suspended particulate matter - Total suspended particulate matter (TSP) – High volume sampler gravimetric method AS 3580.9.6:2003 Methods for sampling and analysis of ambient air Method 9.6: Determination of suspended particulate matter –...
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  • Page 99: Table 15 - Accessories

    Appendix C. Accessories Table 15 – Accessories Part Number Basic Instrument ECO-HVS3000 HiVol 3000 High Volume Air Sampler Choose sample inlet from below Note: All configurations are 200-240 VAC 50/60 HZ unless otherwise requested Part Number Spare Size Selective Inlets ECO-HVS3000-01...
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  • Page 101: Appendix D. Field Operation Checklist

    " Field Operation Checklist  Site meets the relevant siting criteria for jurisdiction in which monitoring are to be performed.  Electrical connections and earth leakage circuit breaker have been installed and checked.  Sampler has been securely fastened to supporting structure. ...
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  • Page 103: Appendix E. High Volume Air Sampler Filter Papers Custody Record

    Appendix E. High Volume Air Sampler Filter Papers Custody Record LAB: Sent (date):_______________________ Time: (24 hour):___________________________ By (name):_______________________ Signature sender):_______________________ Filter ID’s: Field Technician: Company (name): ___________________________________________ Project: Name:___________________________________________________________ Location: ____________________________________________________ Received (date):____________________ Time: (24 hour):__________________ By (name):____________________________ Signature (of receiver):______________________________________________________________________ Page 9...
  • Page 104 HiVol 3000 Use r M anu al 1.9 Filter Condition Filter Run Change Date Initial Final Run Initial Final Total Corrected Changed by Signature Date Time Flow Flow Volume Volume Time (Only HVS- (Only HVS- 3000) 3000) LAB: Received (date):_______________________...
  • Page 105 Filter ID Condition Observations (good/damaged) Page 11...
  • Page 106 HiVol 3000 Use r M anu al 1.9 This page is intentionally blank. Page 12...
  • Page 107 Appendix F. HiVol Field Calibration Record SITE LOCATION: HIVOL ID/SERIAL #: DATE LAST CALIBRATED: CALIBRATION DEVICE SERIAL #: CALIBRATION DEVICE CONSTANT (c): CALIBRATION DEVICE DATE CALIBRATED: H, mm H, mm Date Time Operator Ambient Ambient Calibration Post Comments & maintenance performed temperature pressure flow-rate...
  • Page 108 HiVol 3000 Use r M anu al 1.9 H, mm H, mm Date Time Operator Ambient Ambient Calibration Post Comments & maintenance performed temperature pressure flow-rate Calibration Manometer Manometer (deg.K) (kPa) Check This is a suggested format only – photocopy form prior to use if needed.
  • Page 110 Page 16...

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