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Table of Contents
Summary of Contents for STEINNER CLASSIC Series
- Page 1 PERISTALTIC METERING PUMPS SINCE 1957 CLASSIC SERIES PERISTALTIC METERING PUMPS INSTALLATION AND MAINTENANCE MANUAL W RNING TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
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Page 2: Table Of Contents
Cleaning the Point of Injection............35-37 Motor – Exploded View and Parts........... 38-40 Feed Rate Control – Exploded View and Parts ........ 41-42 Pump Head – Exploded View and Parts .......... 43-45 Pump Tubes ..................46 Check Valves..................47 IMCL 012025 Classic Series www.stenner.com... -
Page 3: Warranty And Customer Service
Stenner Pump Company. Santoprene ® is a registered trademark of Celanese International Corporation. Versilon ® is a registered trademark of Saint-Gobain Performance Plastics. Pellethane ® is a registered trademark of Lubrizol Advanced Materials, Inc. US and Canada 800.683.2378, International 904.641.1666 Classic Series... -
Page 4: Safety Information
To reduce the risk of injury, do not permit children to use this product. This appliance is not to be used by persons with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction. Classic Series www.stenner.com... - Page 5 Point of chemical injection should be beyond all pumps, filters, and heaters. Suitable for indoor and outdoor use. Adaptée à une utilisation aussi bien à l’intérieur qu’à l’extérieur. SAVE THESE INSTRUCTIONS US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 6 NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. Classic Series www.stenner.com...
- Page 7 Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
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Page 8: Flow Rate Outputs
NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. Classic Series www.stenner.com... - Page 9 Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 10 NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. Classic Series www.stenner.com...
- Page 11 Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
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Page 12: Materials Of Construction
PVC or Polypropylene (both NSF listed); ceramic weight All Fasteners Stainless Steel Tube and Injection Fittings PVC or Polypropylene (both NSF listed) Connecting Nuts and 3/8" Adapter PVC or Polypropylene (both NSF listed) Pump Head Latches Polypropylene Classic Series www.stenner.com... -
Page 13: Accessories
20' Roll of Suction/Discharge Tubing, white, 6 mm Europe 1 Additional Pump Tube 2 Additional Latches 1 Mounting Bracket 1 Manual Double head pumps include an additional set of the accessories listed above. US and Canada 800.683.2378, International 904.641.1666 Classic Series... -
Page 14: Installation
Not recommended for acid applications. To reduce risk, follow proper installation methods and recommendations. Check your local codes for additional guidelines. Pump is not recommended for installation in areas where leakage can cause personal injury or property damage. Classic Series www.stenner.com... -
Page 15: Mount Pump
10. 4. Activate the pump by the pump control (flow switch, pressure switch, etc.) and verify rotation of the roller assembly within the clear pump head. Turn pump switch off. US and Canada 800.683.2378, International 904.641.1666 Classic Series... - Page 16 La tettoia deve essere installata e il montaggio ‘orientazione verticale’ dell’intera unitá deve essere osservato. Dopo l’installazione, la spina deve essere accessibile durante l’uso. Questa unitá deve essere gettata via se il filo elettrico é danneggiato. Osservare e aderire a tutte le Norme Nazionali Sugli Impianti Elettrici. Classic Series www.stenner.com...
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Page 17: Installation Diagram
Disassembled View Duckbill Injection Check Valve Fitting 100 psi max. 25 psi max. Discharge Line Suction Line Duckbill Check Valve or Injection Fitting Duckbill Flow direction of solution Shut-Off Valve Solution Tank US and Canada 800.683.2378, International 904.641.1666 Classic Series... - Page 18 INSTALLATION continued SPILL RECOVERY Mount the pump vertically and use the spill recovery to drain chemical back to the tank in the event of tube failure. This will help prevent chemical from collecting in the tube housing and reduces spillage on the floor. To reduce risk, follow proper installation methods and recommendations.
- Page 19 DO NOT use thread seal tape on pump tube connections. More on next page Connecting Nut Assembly Reference 1/4" 3/8" Discharge Side Suction Side DO NOT use thread seal tape NOTE: Tubing should bottom into all fittings. on pump tube threads. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 20 DO NOT slide tubing all the way to the bottom of the weighted strainer. Tubing could become flush with the nose of the strainer and the pump may not prime due to blockage. Suction Line 3.5" (9 cm) Weighted 3" (8 cm) Suction Line Strainer Classic Series www.stenner.com...
- Page 21 More on next page DO NOT use thread seal tape on pump tube threads. Shut-Off Valve Duckbill 1/4" or Check Valve 1/2" FNPT Reduction Bushing Typical Point of Injection Trim Injection Fitting US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 22 The injection point and fitting require periodic maintenance to clean any deposits or buildup. To allow quick access to the point of injection, Stenner recommends the installation of shut-off valves. Classic Series www.stenner.com...
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Page 23: Troubleshooting
Worn or cracked gear case cover Replace gear case or gear case cover Missing phenolic gear spacer Replace phenolic gear and install spacer on top of gear Insufficient lubrication Apply Aquashield to gears and gear posts US and Canada 800.683.2378, International 904.641.1666 Classic Series... -
Page 24: Feed Rate Control
Pump head rotates continuously Variable cam out of place or worn Replace or re-insert variable cam Ratcheting sound Index plate worn Turn over or replace index plate Variable cam worn Replace variable cam Lifter worn Replace lifter or complete index pin assembly Classic Series www.stenner.com... - Page 25 Roller assembly broken Replace roller assembly Malfunctioning feed rate control Refer to feed rate control troubleshooting Incorrect motor rpm Replace with motor that matches pump model US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 26 Sleeve and/or plastic gripper inside Replace nut and confirm orientation; 3/8" connecting nut is missing gripper beveled end faces nut & sleeve damaged, or incorrectly assembled wide end faces gripper. Diagram on installation section. Classic Series www.stenner.com...
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Page 27: Tube Replacement
DO NOT pull excessively on pump tube. Avoid kinks or damage during tube installation. Inspect the suction and discharge lines, injection point (into pipe), and check valve duckbill for blockages after any tube rupture. Clear or replace as required. US and Canada 800.683.2378, International 904.641.1666 Classic Series... - Page 28 1. Follow all safety precautions prior to tube replacement. 2. Prior to service, pump water or a compatible buffer solution through the pump and suction and discharge lines to remove chemical and avoid contact. More on next page Classic Series www.stenner.com...
- Page 29 Align the cover holes with the knurled lugs on the roller assembly. D Open latches More on next page Remove and invert cover 3 Lugs Tube Fittings Cover Feet Center of Roller Assembly Align cover feet near tube fittings US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 30 12. Reinstall the clean tube housing. On an adjustable pump, also install the shaft into Check rollers the feed rate control. 13. Apply Aquashield to the shaft tip. 14. Install the roller assembly. More on next page Classic Series www.stenner.com...
- Page 31 Align the cover holes with the knurled lugs on the roller assembly. L More on next page Remove and invert cover 3 Lugs Center of Roller Assembly Align cover feet near the tube fittings US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 32 The tube will be pressed against the tube housing wall. M & N c. Re-attach latch to the tube housing. Proceed to step 9. More on next page Classic Series www.stenner.com...
- Page 33 Be sure the cover is seated with the sleeve bearing on the shaft and is flush with the Cover Feet housing, before latching. P More on next page Install cover feet first US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 34 6. Reconnect the suction and discharge lines. DO NOT allow the tube fittings to turn inside the pump housing. 7. Turn the pump on and run for 2 minutes to verify operation. Classic Series www.stenner.com...
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Page 35: Cleaning The Point Of Injection
To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near chemical metering pumps. Duckbill Check Valve Injection Fitting Check Valve Body Duckbill Areas that may clog US and Canada 800.683.2378, International 904.641.1666 Classic Series... - Page 36 (DO NOT drill through the opposite pipe wall). More on next page Replace Duckbill Clean out accumulated deposits with a #2 Phillips head screwdriver. Periodic inspection and cleaning of the point of injection will maintain proper pump operation and provide maximum tube life. Classic Series www.stenner.com...
- Page 37 NOTE: The roller assembly needs to be expanded so the tube is pressed against the tube housing wall. 10. Put the metering pump back in service and inspect all connections for leaks. Cut off the calcified or blocked section. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
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Page 38: Motor Exploded View
On-Off Switch Plate Coil Motor Shaft Thrust Washer with Gear Gear Case Toggle Switch Motor Base Screw D Gear Case Cover Switch Boot Motor Base Mounting Bracket Pressure Spring (adjustable models only) Contact factory for part numbers. Classic Series www.stenner.com... - Page 39 ME6823D 85MF Motor 220V ME6082D 250V ME6826D 85MF Motor 120V DM6041D 230V DM64230 100F Motor 220V DM6042D 250V DM64250 100F Motor 120V DM6081D 230V DM68230 170F Motor 220V DM6082D 250V DM68250 170F US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 40 Motor Shaft with Gear Metal Reduction Gear Gear Posts Cover Screw B MOTOR SERVICE KIT 60HZ DESCRIPTION PART NUMBER Classic Adjustable 45, 100 GSK45A Classic Adjustable 85, 170 GSK85A Classic Fixed 45 GSK45F Classic Fixed 45 GSK85F Classic Series www.stenner.com...
- Page 41 Head/Adjustable Feed Rate Index Pin Holder Index Plate Output Mounting Plate Dial Ring Main Shaft Double Head/ Adjustable Output Main Shaft Dual Head Dual Control/ Adjustable Output Contact factory for part numbers. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 42 45MJ, 85MJ Feed Rate Control with shaft DM5040D 100J, 170J Aquashield Index Plate Screw A Lifter Variable Cam FEED RATE CONTROL SERVICE KIT DESCRIPTION PART NUMBER WORKS WITH Feed Rate Control Service Kit FSK100 45MJ, 85MJ, 100J, 170J Classic Series www.stenner.com...
- Page 43 Q400-2 Latches, plastic 2-PK QP401-2 45, 85, 100, 170, QP500-1 QP Roller Assembly 45, 85, 100, 170 4-PK QP500-4 QP100-1 QP Tube Housing Cover with bushing 45, 85, 100, 170 4-PK QP100-4 US and Canada 800.683.2378, International 904.641.1666 Classic Series...
- Page 44 & duckbill 2-PK QPA10 -2 QPA69 -2 QPA10T -1 QPA69T -1 100, 170 Innermost QP Pump Head with ® #1 or 2 Versilon tube & duckbill NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. Classic Series www.stenner.com...
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Page 45: Pump Head Service Kits
#1, 2 & ® Pellethane duckbill QP107K QP697K 45, 85 QP Pump Head Service Kit with ® Santoprene #7 tube & duckbill NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. US and Canada 800.683.2378, International 904.641.1666 Classic Series... -
Page 46: Pump Tubes
Pellethane duckbill 2-PK UCCP207 UCCP27CE 45, 85 ® #7 Santoprene tube 5-PK MCCP207 MCCP27CE ® #7 Santoprene tube & duckbill 2-PK UCCP7FD UC7FDCE 45, 85 NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. Classic Series www.stenner.com... -
Page 47: Check Valves
® 3/8" Pellethane Duckbill Check Valve with nut 5-PK MCTYIJ38 UCKMI38 3/8" FKM Duckbill Check Valve with nut 5-PK MCKMI38 NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. US and Canada 800.683.2378, International 904.641.1666 Classic Series... - Page 48 STENNER PUMP COMPANY 3174 DeSalvo Road Jacksonville, Florida 32246 USA Phone: 904.641.1666 US Toll Free: 800.683.2378 Fax: 904.642.1012 sales@stenner.com www.stenner.com Hours (EST) Mon.–Fri. 7:00 am–8:00 pm Assembled in the USA with US and international components © Stenner Pump Company All Rights Reserved IMCL 012025...
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