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Table of Contents
Summary of Contents for TRONZADORAS MG V570
- Page 1 Cod. N0000043 rel-0/2016 EXTRUSION V570 Use and Maintenance Manual 1 / 32 EN...
- Page 2 Cod. N0000043 rel-0/2016 2 / 32 EN...
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Page 3: Table Of Contents
Cod. N0000043 rel-0/2016 Index Importance of the manual ........................... 5 Purpose / aim of manual..........................5 Addressees ..............................5 Meaning of symbols ............................. 5 Standard use and reasonably foreseeable forbidden and incorrect use ............. 5 Standard permette use ..........................5 Suck of fluids .............................. - Page 4 Cod. N0000043 rel-0/2016 18.2 Semi-automatic Filter Cleaning ........................28 18.3 Automatic Filter Cleaning .......................... 28 18.4 Remote Start-up Kit ........................... 29 18.5 Swarf/Liquids Separator Drum ........................29 18.6 Kit per Sacco Raccolta in PVC ........................29 Waste disposal ............................30 Electrical layouts ............................
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Page 5: Importance Of The Manual
Cod. N0000043 rel-0/2016 Importance of the manual This Manual must be considered as an integral part of the Machine: • it must be kept during the entire life-span of the Machine, • it must accompany the Machine if sold, • besides containing all the useful information for the operators, it also contains the electrical, pneumatic and hydraulic layouts (in specific chapters) which will help during maintenance and repairs. -
Page 6: Suck Of Fluids
Cod. N0000043 rel-0/2016 Before activating the equipment, read these instructions for use and keep them on hand to be able to consult them when needed. Use of the swarf exhauster is reserved for persons who know how it works and have been expressly commissioned and trained. -
Page 7: Tasks Of Operator And Maintenance Technician
Cod. N0000043 rel-0/2016 Tasks of operator and maintenance technician 6.1 General personnel requisites COMPULSORY PRESCRIPTION Respect the information indicated in these pages in order to safeguard one’s health. Personnel who interact with the machine must: have read and understood all of the safety prescriptions included in the Instruction Manual; have normal mental-physical conditions;... -
Page 8: Maintenance Technician
Cod. N0000043 rel-0/2016 general monitoring of machine operations; if needed, he must not intervene but must only activate the maintenance service cleaning outside and inside parts of the machine and any part needing cleaning, with movements with power cut and at a standstill to ensure safety (cleaning the inner parts of the machine entailing disassembling the fixed guards is entrusted to the maintenance technician). -
Page 9: Warnings Concernig Residual Risks
Cod. N0000043 rel-0/2016 Warnings concernig residual risks The employer, in compliance with Directive 89/391/EEC and subsequent amendments and updates, regarding the implementation of measures aimed at promoting the safety and health of workers during work, must take care of eliminating or reducing the residual risks as foreseen in the manual. - Page 10 Cod. N0000043 rel-0/2016 entail a residual risk mainly due to blows, crushing, dragging, scraping or abrasions. These operations require a considerable degree of attention by workers; the person in charge of these operations must adequately inform personnel about these residual risks. Moreover there is a residual risk of blows, abrasions, cuts, puncturing and scraping for the operator and maintenance technician during setup, maintenance, cleaning and other manual operations which entail parts or components falling from on high, since they must perform manual interventions on the machine.
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Page 11: Description Of Swarf Exhauster
Cod. N0000043 rel-0/2016 Description of swarf exhauster 9.1 Lables, controls, indicators and connections IV1-1,5-38-1200 IV1-2,4-10-706 IV2-1,5-100-1200 IV2-2,2-100-1400 IV2-2,4-26-706 IV2-3,5-26-824 11 / 32 EN... - Page 12 Cod. N0000043 rel-0/2016 IV3-2,2-160-1400 IV3-3-160-2500 IV3-3,5-42-824 IV3-4,8-42-1471 IV3-3-160-1500 IV3-3-160-3500 IV3-4-160-2200 IV3-5,5-160-2500 IV3-7,5-160-3200 IV3-9,2-160-3500 IV3-11-160-3800 IV3-22-160-4400 IV3-4,8-42-883 IV3-4,8-42-2060 IV3-6,4-42-1295 IV3-8,8-42-1471 IV3-12-42-1883 IV3-15-42-2060 IV3-18-42-2236 IV3-35-42-2589 12 / 32 EN...
- Page 13 Identification plate Collection vessel Plate indicating the weight of the upper exhauster unit Collection vessel unlatching lever (V570-2,2-1400) 10. Collection vessel movement handle Plate indicating danger due to electricity 11. Suction device movement handle List of PPE for use and maintenance of the machine 12.
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Page 14: Dati Tecnici
Cod. N0000043 rel-0/2016 9.2 Dati tecnici 14 / 32 EN... - Page 15 Cod. N0000043 rel-0/2016 Dimensions IV1-1,5-38-1200 IV2-1,5-100-1200 IV2-2,2-100-1400 IV3-2,2-160-1400 IV3-3-160-1500 IV3-3-160-2500 IV3-3-160-3500 Parameter U.M. IV1-2,4-10-706 IV2-2,4-26-706 IV2-3,5-26-824 IV3-3,5-42-824 IV3-4,8-42-883 IV3-4,8-42-1471 IV3-4,8-42-2060 Height 1’370 1’810 1’810 2’030 1’800 2’070 1’880 Length 1’400 1’460 Width Weight IV3-4-160-2200 IV3-5,5-160-2500 IV3-7,5-160-3200 IV3-9,2-160-3500 IV3-11-160-3800 IV3-22-160-4400 Parameter U.M.
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Page 16: Service Conditions
Cod. N0000043 rel-0/2016 The suction devices are supplied in standard version with Class M filter element. A different filter element may be installed on request, that might change class of pertinence of powers or even cancel it, making it unsuitable for dangerous powder suction (if so, the Class M emission and efficiency values are valid). -
Page 17: Connection To Electrical Mains
Cod. N0000043 rel-0/2016 10 Connection to electrical mains COMPULSORY PRESCRIPTION Respect the information indicated in these pages to protect the health of the operator and for proper functioning of the vacuum cleaner. Before activating, make sure that the exhauster is in perfect conditions. ■... -
Page 18: Checks Before Start-Up
Cod. N0000043 rel-0/2016 11 Checks before start-up 11.1 General checks Suction collector Tube Clamping Knob Suction tube Before turning the device on, check: ■ that the filter is present. ■ that the castor brakes are blocked. ■ that the draw latches are blocked. ■... -
Page 19: Avviamento
Cod. N0000043 rel-0/2016 12 Avviamento COMPULSORY PRESCRIPTION Before using the vacuum, ensure that the motor's direction of rotation is correct by verifying it with respect to the indication arrow. In the case that this does not work, ask for the intervention of specialized personnel in order to correctly connect the phases. -
Page 20: Manual Version (Standard)
Cod. N0000043 rel-0/2016 13.1 Manual Version (Standard) Compressed Air Connection Plate indicating pressure limits for machine feeding Warning plate It recalls the operator's attention, warning him to shake the filter only when the machine is off. Otherwise this operation would be ineffective and risk damaging the filter With regard to amount of sucked material, apply air to the connection (1) to clean the filter. -
Page 21: Emptying Swarf Vessel
Cod. N0000043 rel-0/2016 “Off” position (6). ■ The filter can be cleaned instantaneously by pressing button (7). [ NOTE ] To increase suction efficiency and filter durability, we recommend running a cleaning cycle at the end of every work-shift. Coupling (1) can remain connected even during normal use of the suction device. 14 Emptying swarf vessel COMPULSORY PRESCRIPTION Respect the information indicated in... -
Page 22: Removing And Replacing Filter
Cod. N0000043 rel-0/2016 The following precautions must apply during all maintenance operations, including cleaning and replacing the filter. ■ When the user is performing maintenance, the appliance must be disassembled, cleaned and overhauled, as far as is reasonably applicable, without causing risks for maintenance technicians or third parties. The precautions taken include conditions for filtered ventilation of exhaust air from the room in which the appliance is disassembled, cleaning the maintenance area and suitable personal protection. -
Page 23: Versione Semi-Automatica (Opzionale)
Cod. N0000043 rel-0/2016 17.1.2 Versione semi-automatica (Opzionale) To replace the filter on the suction devices with this option, proceed as indicated in chap.“ Manual version with bag filter (standard)”. COMPULSORY PRESCRIPTION Respect the information indicated in these pages to protect the health of the operator and for proper functioning of the vacuum cleaner. -
Page 24: Checking And Clearing The Motor Cooling Fan
Cod. N0000043 rel-0/2016 17.2 Checking and clearing the motor cooling fan COMPULSORY PRESCRIPTION Respect the information indicated in these pages in order to safeguard one’s health. In order to keep the electric motor from overheating, clean the cooling fan of the motor every month, vacuuming the dust accumulated on the outer protective grid. -
Page 25: Checking Tightness Of Filtering Chamber
Cod. N0000043 rel-0/2016 Filtering chamber tightness gasket Suction tube tightness gasket Cover tightness gasket Screws Filtering chamber Swarf vessel Cover Draw latches Suction collector 10. Tube Tightening Knob 11. Suction Tube 17.3.1 Checking tightness of filtering chamber If the filtering chamber seal gasket (1) between the swarf vessel (6) and the filtering chamber (5) does not guarantee tightness: ▪... -
Page 26: Interventions Which Only Maintenance Technician Can Perform
Cod. N0000043 rel-0/2016 Replacements must be done with the manufacturer's original spare parts or at least equal in quality and safety features. This manual does not carry replacement instructions. They must therefore be expressly requested of the manufacturer of the machine, who reserves the responsibility of replacement interventions. -
Page 27: Optional Accessories
Cod. N0000043 rel-0/2016 with the fastening systems that were provided before the intervention. For extraordinary maintenance and spare part replacement ensuing breakage, overhauls or mechanical or electrical failures, a request for intervention must be made directly to the manufacturer of the machine. He will inform you concerning the residual risks which could occur following the specific interventions. -
Page 28: Controls Before Use
Cod. N0000043 rel-0/2016 18.1.3 Controls before use 1. Safety stop 2. Tightening knob Before use, check: ■ that the safety stops (1) are present and in the high position ■ that the tightening knobs (2) are clamped to keep the safety stops from dropping. -
Page 29: Remote Start-Up Kit
Cod. N0000043 rel-0/2016 18.4 Remote Start-up Kit Device connection socket Selector Operation in “Manual” mode Operation in “Automatic” mode This optional allows connecting the suction device to a device through connection socket (1) so the suction device switches on and off at the same time as it does. Place selector (2) in position (3) for operation in "Manual"... -
Page 30: Waste Disposal
Cod. N0000043 rel-0/2016 19 Waste disposal COMPULSORY PRESCRIPTION Respect the information indicated in these pages in order to safeguard one’s health. Before performing waste disposal operations of the components making up the machine and the electrical equipment, consult the manufacturer of the machine who will indicate how to operate in compliance with safety and environmental protection principles. The machine can be disposed of without needing to reduce it into small pieces;... -
Page 31: Electrical Layouts
Cod. N0000043 rel-0/2016 20 Electrical layouts 20.1 Standard Start Plug Exhauster Automatic switch 20.2 Remote Start-up Kit (Optional) Power supply Suction device Device connection socket Selector 31 / 32 EN... -
Page 32: Special Starts
Cod. N0000043 rel-0/2016 20.3 Special Starts Refer to the electric diagram attached for all the activations not indicated in this manual. 21 Troubleshooting Problem Cause Remedy Check current presence to socket. Suction device does not No current Check plug and cable are intact. start Request assistance of enabled technician.
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