Stahl TRANBERG TEF4800 Installation And Operating Manual

Navigation lights controller

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Installation and operating manual

TEF4800 – Navigation lights controller

Document properties (TUM7535)

Revision

Comment

First issue

Issued for information

Revised for approval

Issued for use

Add certificates and approvals

Installation and operating manual, TUM7535

TEF4800 – Navigation lights controller

Revision date

Approved

23.11.2022

<Draft>

22.03.2023

MRE

17.04.2023

MRE

20.11.2023

GRS

30.11.2023

BKF

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Summary of Contents for Stahl TRANBERG TEF4800

Page 1 Installation and operating manual, TUM7535 Installation and operating manual TEF4800 – Navigation lights controller Document properties (TUM7535) Revision Comment Revision date Approved First issue 23.11.2022 <Draft> Issued for information 22.03.2023 Revised for approval 17.04.2023 Issued for use 20.11.2023 Add certificates and approvals 30.11.2023 TEF4800 –...
Page 2: Table Of Contents
Installation and operating manual, TUM7535 Warnings and risk levels....................... 4 General Information ........................4 Marking and intended use ......................4 Transport and storage ........................4 Product description ........................5 Typical system set up ......................5 Panel ............................6 User keys ..........................6 Power key..........................
Page 3 Installation and operating manual, TUM7535 Alert states ........................... 2 Actions overview........................2 Audible signal functionality....................3 Appendix II - Certificates and approvals ....................1 EU Declaration of Conformity ....................... 1 DNV Type approval certificate ...................... 2 ABS Certificate of Product Design Assessment ................3 TEF4800 –...
Page 4: Warnings And Risk Levels
Non-compliance with the instruction may result in reduced lifetime of equipment, malfunctions etc. General Information TEF4800 is a Navigation light control system developed by R. STAHL TRANBERG AS. Before installation, make sure to read and understand this installation and operating manual. Observe national/class assembly and installation regulations.
Page 5: Product Description
Installation and operating manual, TUM7535 Product description TEF4800 is a navigation light controller system intended for operation of up to 16 or 32 connected navigation lights in various combinations.  The controller can operate and monitor both incandescent and LED navigation lights, see chapter 13: Technical data.
Page 6: Panel
Installation and operating manual, TUM7535 Panel User keys Function: The function of the user keys depends on the configuration loaded into the main controller. It is typically used as a control key for a navigation light, showing the status of the navigation light and receiving operator commands such as on/off or alert acknowledge.
Page 7: Power Key
Installation and operating manual, TUM7535 Power key Power: The power key toggles the controller between active and standby. A short press will set the controller in active mode, press and hold for 1 sec to set the controller to standby mode. State Indication Description...
Page 8: Settings On Panel
Installation and operating manual, TUM7535 Settings on panel Bus communication address The address of the panel is set on the rear at the dial labelled ADR. This is pre-set by the factory. Address on panel ADR switch setting Comments / labelling Do not use 1 (default) Panel no.
Page 9: Controller
Installation and operating manual, TUM7535 Controller LED indicators There are 22 LEDs on each controller module used to indicate operational status or active outputs Status Marking Function Colour Comment System Controller activity and faul condition status System Green Controller activity and status status Power Green...
Page 10: Dip Switches
Installation and operating manual, TUM7535 DIP Switches DIP-switch S1 Pin no Function Comment Force manual override – Use Main supply Main power override Force manual override – Use Emergency supply Emcy power override Controller select Select main or secondary controller mode System Not in use, set to off DIP-switch S2...
Page 11 Installation and operating manual, TUM7535 7.2.1 Manual override In manual override mode, the on-board microcontroller will be bypassed and all monitoring and automatic functionality will be disabled. Setting of the DIP-switches will control the supplies and outputs. The manual override mode is enabled when one or both power supply DIP-switches are set to “ON”.
Page 12: Mounting And Installation
The system shall only be utilized as described in this manual and/or associated project documentation from R. STAHL TRANBERG. Mounting of panel The panels shall be securely fastened by with 4 bolts/screws. The panels are intended for installation in bridge or into electric enclosures.
Page 13: Wiring / Terminations
Installation and operating manual, TUM7535 Wiring / Terminations Main and emergency supply shall be provided as 24 VDC. Refer to technical data what dimensions of wires the controller and panel accepts. If the vessel supplies other voltages and frequencies, a transformer / power supply needs to be in place.
Page 14 Installation and operating manual, TUM7535 8.3.3 Controller: Auxiliary supply As an optional feature, a galvanic isolated 24 VDC may be supplied to following terminal. Connector J34 Pin no Marking Direction AUX PWR + Power input AUX PWR - Power input This optional 24 VDC input can power the controller even if both main and emergency supply are out.
Page 15 Installation and operating manual, TUM7535 Appendix I – BAMS Alert list Outputs are connected to respective output terminals. Ensure that wires have sufficient strain relief to avoid excessive force to the modules or terminals. The PE terminals shall be connected to the installations main protective earth and any screens or protective earth from the connected load shall be terminated to the PE-bar on the controller.
Page 16 Installation and operating manual, TUM7535 Appendix I – BAMS Alert list To silence the alert, pulse 24 VDC at pin 1 and 2. 8.3.8 Manufacturer service port J37, USB-C port is for service by manufacturer only, and shall not be used. 8.3.9 Control system internal communication J38, J39 –...
Page 17: Commissioning
Installation and operating manual, TUM7535 Appendix I – BAMS Alert list Commissioning Applying power for the first time Before applying power for the first time, do the following:  Ensure all termination is correct and properly done.  Then apply power to the power sources that feed the controller (main and emergency supply). ...
Page 18: Disposal
Installation and operating manual, TUM7535 Appendix I – BAMS Alert list Disposal CAUTION This equipment or part of this equipment is considered EE-Waste, and shall be handled accordingly  Observe national and local regulations and statutory regulations regarding disposal.  Separate materials when sending it for recycling.
Page 19 Installation and operating manual, TUM7535 Appendix I – BAMS Alert list 13.1.1 Dimensional drawings TEF4800 – Navigation lights controller...
Page 20: Controller
Installation and operating manual, TUM7535 Appendix I – BAMS Alert list Controller Value Input voltage and frequency: Main power supply: 24 VDC dedicated supply Emergency power supply: 24 VDC dedicated supply Auxiliary power: 24 VDC (for controller only) Max power consumption: 400 W Outputs: 16 outputs per module...
Page 21: Recommended Spare Parts
Installation and operating manual, TUM7535 Appendix I – BAMS Alert list Recommended spare parts Tranberg part no. 50232046: 4A blade fuse for TEF4800 Compliance/Conformity  DNV Type approval certificate: TAA00003BZ DNV rules for classification – Ships IMO Res.MSC.253(83) Performance standards for navigation lights, navigation light controllers and associated equipment ...
Page 22: Appendix I - Bams Alert List
Electrical level: RS485/RS422 4-wire balanced signals, 2 send and 2 receive. See also ch. 8.3.6 Controller: Serial interface. Baud rate: 38 400 bps. Communication format: Asynchronous UART, 8 bit, 1 start bit, No parity Function type Funtion type for Tranberg TEF4800 Navigation Light Controller is: P (BAM compliant equipment). Alert List Event Cat.
Page 23: Supported Alert Sentences
Installation and operating manual, TUM7535 Appendix I – BAMS Alert list Supported alert sentences Sentences ACN, AGL, ALC, ALF, ARC and HBT are used for alert handling. Table below shows what sentences the Tranberg NLC supports. Mnemonic Name Trnsmt Comment Alert command For receiving change in alert state Alert group list...
Page 24: Audible Signal Functionality
Installation and operating manual, TUM7535 Appendix I – BAMS Alert list The silence function will temporarily silence all present unacknowledged alerts (Warnings). After 30 sec delay, the alerts state will revert to unacknowledged if they have not been acknowledged (or changed) during the silence period.
Page 25: Appendix Ii - Certificates And Approvals
Installation and operating manual, TUM7535 Appendix I – BAMS Alert list Appendix II - Certificates and approvals EU Declaration of Conformity TEF4800 – Navigation lights controller...
Page 26: Dnv Type Approval Certificate
Installation and operating manual, TUM7535 Appendix I – BAMS Alert list DNV Type approval certificate TEF4800 – Navigation lights controller...
Page 27: Abs Certificate Of Product Design Assessment
Installation and operating manual, TUM7535 Appendix I – BAMS Alert list ABS Certificate of Product Design Assessment TEF4800 – Navigation lights controller...