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Summary of Contents for MP Filtri ICS
- Page 1 CONTAMINATION MONITORING PRODUCTS INSTALLATION, SERVICE AND MAINTENANCE MANUAL INLINE CONTAMINATION SENSOR PASSION PERFORM...
- Page 2 Contamination Monitoring Products Automatic Particle Counters...
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Page 3: Product Overview
PRODUCT OVERVIEW ICS - Inline Contamination Sensor The ICS automatically measures particulate contamination levels in various hydraulic fl uids and is designed for industrial and mobile applica- tions. It is designed to be inline mounted directly to systems, where ongoing measurement or analysis is required, and where space and costs are limited. -
Page 4: Product Presentation
Product Presentation The CML3 measures and quantifies the solid contaminants in hydraulic applications. The unit is designed to be an accurate instrument for applications using mineral oil as the operating fluid. The unit can operate using any of the international standard formats ISO 4406, NAS 1638, AS 4059E&G Tables 1 and 2, ISO 11218, GBT 14039, GJB 420B, GOST 17216 The CML3 incorporates a connector for power as well as separate USB connections for connection to a personal computer for... -
Page 5: Data Logger
PRODUCT OVERVIEW AGGIORNARE QUESTE DUE PAGINE O TOGLIERE Data logger The CML3 includes a built-in data logger, which adds the facility to log and timestamp test results in the internal memory, even when not connected to a computer • Each log entry is time-stamped and contains the CML3 serial number, so that it can be identified later •... - Page 6 Automatic Particle Counters...
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Page 7: Ec Declaration Of Conformity
BS EN 60721-3-4: 1995 Part 3: Classifi cation of Groups of Environmental Parameters and their severities, Section 3.4 Date: Sept 2024 Signed: Kris Perks (Engineering Director) on behalf of MP Filtri UK Ltd Signed: Phil Keep (Managing Director) on behalf of MP Filtri UK Ltd... -
Page 8: Table Of Contents
AGGIORNARE INDICE IN BASE A COSA RESTA Page PRODUCT OVERVIEW Product Overview EC Declarations of Conformity Table of Contents GENERAL WARNINGS General warnings and information for the recipient General safety warnings Dangers and Hazards that cannot be eliminated Personal Protective Equipment Precautions related to product handling of the Liquid Crystal Touchscreen display TRANSPORT AND STORAGE Transportation and Storage... -
Page 9: Table Of Contents
TABLE OF CONTENTS 5.2.10 Battery status change 5.2.11.1 Sampling timer 5.2.11.2 Continuous test 5.2.12 Test type toggle mode 5.2.13 Test start/stop operation 5.2.14 Manual flush operation 5.2.14.1 Normal test 5.2.14.2 Continuous test 5.2.15 Temperature result 5.2.16 RH result Settings menu 5.3.1 Water Content 5.3.2... -
Page 10: General Warnings
1. General warnings and information for the operator 1.1 General safety warnings Do not operate, maintain or carry out any procedure before reading this manual. Any individual operating the unit shall wear the following Personal Protective Equipment: - Protective eyewear - Safety shoes - Gloves - Overalls (or other suitable protective clothing) - Page 11 GENERAL WARNINGS To allow rapid identification of the employees who must read this manual, definitions have been used with the following meaning: This is any individual whose task is to use the machine for production purposes. The operator is aware of all the measures taken by the machine manufacturer in order to eliminate any source OPERATOR of injury risk in the workplace and takes into account the operational constraints.
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Page 12: Dangers And Hazards That Cannot Be Eliminated
1.2 Dangers and hazards that cannot be eliminated - Risk of hydraulic injection injury - Burn risk because of high temperatures - Accidental oil leaks with consequent risk of slipping - Hose breakage and resulting lubricant loss - With oil temperatures exceeding 40/45 °C (100/115 °F), it is vital to be extremely careful when handling the unit. Avoid direct contact with hot oil. -
Page 13: Warranty, Limitations And Disclaimers
How to obtain service? To obtain service under the terms of this warranty, the customer is required to notify MP Filtri before the expiration of the warranty period and to return the item in accordance with MP Filtri product return policy. Any product returned for warranty repair must be accompanied by a full fault report specifying the symptoms and the conditions under which the fault occurs. -
Page 14: Warranty On Recalibration
Should the customer’s product be damaged in transit following a repair at MP Filtri site, a full photographic record of the damage must be obtained (packaging and the product) to support any claim for recompense. Failure to present this evidence may limit MP Filtri obligations under this warranty. -
Page 15: Download Area
PRODUCT DOCUMENTATION 3.2 Download Area Please scan the QR codes below to get updated electronic version of the related document. MOBILE FILTRATION UNIT CONTAMINATION MONITORING QUICK GUIDE PRODUCTS General catalogue General catalogue UFM series Download Download Download multi-language USER’S MANUAL - UFM series Select your language and download PDF UFM 015... -
Page 16: Technical Specification
4. Technical Specification 4.1 Performance Technology LED Based Light Extinction Automatic Optical Contamination Sensor Particle Sizing >4, 6, 14 μm Analysis range ISO 4406 Calibration Each unit individually calibrated with ISO Medium Test Dust (MTD) based on ISO 11171, on equipment certified by I.F.T.S. ISO 11943 Accuracy ±1 ISO code for 4, 6, 14 μm 4.2 Electrical interface... -
Page 17: Physical Attributes
TECHNICAL SPECIFICATION 4.3 Physical attributes Dimensions Industrial: 58 mm (2.3 inches) (W) x 50 mm (2 inches) (D) x 68 mm (2.7 inches) Mobile: 58 mm (2.3 inches) (W) x 50 mm (2 inches) (D) x 76 mm (3 inches) (H) Hydraulic connection Inline mounting Weight... -
Page 18: Dimensions
4.7 Dimensions INDUSTRIAL VERSION MOBILE VERSION Automatic Particle Counters... -
Page 19: Designation & Ordering Code
TECHNICAL SPECIFICATION 4.8 Designation & Ordering code ICS AUTOMATIC CONTAMINATION MONITORING SENSOR Contamination Monitoring Product Configuration example: Inline Contamination Monitoring Sensor Sensor options Standard Fluid compatibility Mineral oil and synthetic fluids Communication protocol 420mA RS485 Modbus RTU CANBUS Electric connection... -
Page 20: Product Installation And General Operation
Connectors are 4pin M12, “A-Coded”. The connector on the device has the male pins. The diagram below is a view from end of the cable plug not the ICS socket. The 0V is connected internally to the case as well as the shield. -
Page 21: Product Installation
5.3.1 Sequence If pump not running • Turn on pump • Wait until flow is stable and piping flushed, perhaps 60 seconds If ICS not powered • Turn off START signal • Wait 1 second • Turn on ICS power •... - Page 22 4-20 mA PLC Responsibility Power off Start pumps, flow etc. Power on Apply power <3 (ICS starts up, self tests) Output status value STATUS Optional: Check status >10 s if required STATUS If flow is not continuous, ensure machine perhaps 60 seconds...
- Page 23 ICS at one end CANH The ICS requires a DC power supply and the two CAN-bus signals CANL and CANH, as shown in Figure 1. The numbers shown are the pin numbers of the circular connector that plugs into the ICS.
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Page 24: Canbus Configuration
6.2 CAN 2.0B and J1939 The default 29 bit format is designed to be compatible with the J1939 standard. It should also be possible to use the ICS with any system that permits arbitrary raw CAN-bus 2.0B identifiers to be received. -
Page 25: Equipment Required
CANBUS 7. Walkthrough Example Real applications will generally have an existing CAN network, but in this chapter we show how the ICS can be connected to a PC using a USB:CAN adaptor. The adaptor used in this example is the ``PCAN-USB’’, available from Peak System Technik GmbH or a distributor. - Page 26 Upon connecting the PCAN-USB and starting PCAN-View, the Connect dialogue is presented. Select a baud rate to match that being used on the ICS, for example 250k. Select the ``Extended’’ message filter (so that 29 bit identifiers are used). Press OK to go to the main PCAN-View screen.
- Page 27 CAN2.0B and J1939 The ICS CANbus implementation is designed to be interoperable with J1939 networks. This is done by restricting CAN-bus message IDs to those within the proprietary ranges allocated by J1939. Advanced J1939 features have been avoided, so that customers not using J1939 will also be able to communicate using ``generic’’...
- Page 28 Broadcast messages use the J1939 PDU2 format. These are transmitted periodically to communicate the ICS status and the latest test results. Peer-to-peer messages use the J1939 PDU1 format. These are used to control the ICS. These are generally optional; customers may opt to leave the ICS automatically testing and broadcasting results.
- Page 29 CANBUS Parameter Name CAN2.0A ID CanOpen PDO CAN2.0B ID J1939 PGN Results Codes 0x182 Transmit PDO 1 0x18FFB53F 0xFFB5 Status 0x282 Transmit PDO 2 0x18FFB63F 0xFFB6 Commands 0x202 Transmit PDO 1 0x18EF3F00 PDU1 CAN-bus Messages 7.5 Message: Result Codes This message is transmitted after each test. The test result is expressed as a set of codes in the selected Test Format (ISO4406).
- Page 30 This is used to distinguish tests / circuits. Status Code - This is a number used to indicate the current state of the ICS, or a fault code in the case of a problem being detected. The codes are listed in the STATUS CODE parameter Table below. This allows a system to remotely monitor the ICS operation, if desired, allowing more specific diagnostics.
- Page 31 Bits 3 and 4 can be used to monitor the test progress. Bit 11 is used internally to detect that the ICS is being controlled by modbus (from a PLC or by external software). 7.8 Message: Commands Various commands can be sent to the ICS via CAN-bus.
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Page 32: Modbus Configuration
8.3 Electrical Connection This user guide assumes a Modbus network consisting of a Controller (PC or PLC) connected to a single ICS. It is also possible to share the network with other ICS units or other devices, providing these are allocated separate node addresses. -
Page 33: Modbus Operation
You should be able to read the product ID code from register 0 (from Modbus node address 204). The product ID code is the value 54237 (decimal) or 0xD3DD (hexadecimal) 9.3 Result format The ICS presents results in ISO 4406 format. Automatic Particle Counters... - Page 34 ≥14μm(c). The ICS can display codes from 0 to 24. The three-part code is available in the first 3 RESULT CODES. 9.3.3 Test Status A test status code is available in register 30. This contains a number indicating the current state of the ICS. This allows a system to remotely monitor the ICS operation, if desired, allowing more specific diagnostics.
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Page 35: Modbus Registers
Address’’ of 204 can be used. If there is more than one, then unique node addresses must be configured for each. This is not part of the Modbus specification (and in fact violates it). The ICS will always respond on node address 204, in addition to the other set value. -
Page 36: Test Reference
For example for some controllers the user will need to use ``addresses’’ starting at 40000 instead of 0. The ICS uses the registers from 0-124. This allows all registers to fit in a single Modbus frame Registers can be divided into classes... - Page 37 Modus Registers All quantities are represented using Modbus registers. Modbus registers are 16 bit (0-65535 decimal or 0-0xFFFF in hexadeci- mal notation). Unsigned Integers These are simply single modbus registers. Each can take values from 0 to 65535. They may be simple numeric quantities such as ``test time in seconds’’. They can also be enumerations such as `result format’ where `0’...
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Page 38: Register Functions
10.6 Register Functions Test Mode Factory set value: 0 This is the test mode, each bit represents an option corresponding to a tickbox on the ICS settings screen (see our CMPView software). Each bit of the register encodes one tickbox. - Page 39 But they can also be monitored directly by a PLC/MMI program and used to drive indicators, for example. Bit 11 is used internally to detect that the ICM is being controlled by modbus (froma PLC or by LPA-View). Finally bits 12-14 reflect the state of the ICS `start signal’ input and alarm output relays. Function...
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Page 40: Implementing Modbus
In order to collect data from the ICS, the users control system needs to be able to send a modbus command frame and receive a response frame via the RS485 signals. A frame consists of a sequence of bytes, transmitted back-to-back over the RS485 interface. - Page 41 All data, details and words contained in this publication are provided for use by technically quali ed personnel at their discretion, without warranty of any kind. MP Filtri reserves the right to make modi cations to the models and versions of the described products at any time for both technical and/or commercial reasons.
- Page 42 WORLDWIDE NETWORK CANADA CHINA FRANCE GERMANY INDIA SINGAPORE UNITED ARAB EMIRATES UNITED KINGDOM ITALY PASSION PERFORM mp ltri.com...
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