GRIDFREE Tui Solar Nest Installation Manual

Pre-wired cabinet
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The Tui Solar Nest
Pre-wired Cabinet
Installation Manual

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Summary of Contents for GRIDFREE Tui Solar Nest

  • Page 1 The Tui Solar Nest Pre-wired Cabinet Installation Manual...
  • Page 2 We are always happy to help guide you through the install, troubleshoot, and answer any • Do not open or modify the battery. carts and forklifts. questions. You can contact us on 09 218 5533, or info@gridfree.store. • Use correct personal protection • Improper handling may lead to equipment, such as rubber gloves,...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS USEFUL RESOURCES Useful Resources Kit Contents Billy’s Workshop Required Tools / Solar Mount Options Billy’s Workshop Series How to series Wiring Overview Want to learn all about solar? Secure Cabinet In Billy’s Workshop we go over all the basics and information people who are Install Batteries new to solar need to know! This series...
  • Page 4: Kit Contents

    KIT CONTENTS REQUIRED TOOLS Screwdrivers Drill Please check that you have everything that is listed here before starting installation. Wire Cutters Wire Strippers 6mm Allen Key MC4 Crimping Set 2x 6mm² Solar PV Cable 1x Tui Solarnest Pair 20m – Pre-Crimped Prewired Cabinet IP54 MC4 (Red + Black) Socket Set...
  • Page 5: Wiring Overview

    WIRING OVERVIEW SECURE CABINET Cabinet Battery Compartment Solar Panels PV DC Isolator Switch PV Combiner and Fuses Monitoring and Configuration Panel AC Output AC Input Clearance Requirements: When selecting a location to install the cabinet both access doors require a minimum of 1000mm clearance, with no obstructions.
  • Page 6: Install Batteries

    INSTALL BATTERIES When the cabinet is in position and the feet have been lowered. Install the mounting brackets into the bottom of the cabinet and mark the position of the bolt holes on the floor. The bolt holes in the bracket are designed to accept M10 bolts.
  • Page 7: Battery Wiring

    Battery Compartment Main Compartment BATTERY WIRING In this section you will be wiring the battery bank together to create the correct battery bank voltage. Then connecting the battery bank to the main battery isolator. Invert AC In Charge Warning Fault Battery - Battery + Bus Bar...
  • Page 8 Battery Compartment Main Compartment Battery MCB Invert AC In Charge Warning Fault Battery - Battery + Bus Bar Bus Bar Earth Bus Bar Step Wire earth cables from batteries to earth bus bar. Use the shorter wire to connect the batteries on Step the same row.
  • Page 9 Battery Compartment Main Compartment Battery Compartment Main Compartment Invert Invert AC In AC In Charge Charge Warning Warning Fault Fault Battery - Battery + Battery - Battery + Bus Bar Bus Bar Bus Bar Bus Bar Earth Bus Bar Earth Bus Bar Step Connect the battery power cables to the main battery Step...
  • Page 10 Battery Compartment Main Compartment Battery Compartment Main Compartment Invert Invert AC In AC In Charge Charge Warning Warning Fault Fault Battery Compartment Main Compartment Battery - Battery + Battery - Battery + Bus Bar Bus Bar Bus Bar Bus Bar Earth Bus Bar Earth Bus Bar Step...
  • Page 11: Dip Switch Settings

    DIP SWITCH SETTINGS Two batteries Three batteries Step To set the DIP Switch settings you’ll find the switch on the front of the battery. You only need to change the settings on the master battery (top right battery). Four batteries Set the DIP settings on the master battery (top right battery).
  • Page 12: Solar Panel Wiring

    SOLAR PANEL WIRING In this section, you will wire the For best year-round performance, we recommend solar panel array together and panels face north, with a tilt run the solar cable back to the of between 30 – 45 Degrees (from flat).
  • Page 13 DO NOT connect the cable run to the solar Use the wire cutters to panels as the cables cut the cables to length. will become live. IP66 IP66 Wait until all solar PV ARRAY PV ARRAY DC ISOLATOR DC ISOLATOR wiring is complete.
  • Page 14 Watch our YouTube video: How to crimp a solar panel MC4 connector youtube.com/@GridFreeStore Step Use wire strippers to strip the ends Step off the black and red 6mm² solar cables. Strip the cables to Starting with the red solar cable, place the silicon gland and gland nut onto the cable. approximately 7mm in length.
  • Page 15 Ensure the PV Array DC isolator is in the off position. IP66 PV ARRAY DC ISOLATOR ON I IP66 IP66 PV ARRAY PV ARRAY SISO SWITCH DC ISOLATOR DC ISOLATOR Step ON I ON I Move onto the black solar cable. Place the silicon gland and gland nut on to the cable. Crimp “Metal conductor B”...
  • Page 16 To disconnect the fuses, pull the front tabs down to open the fuse holders. SISO SWITCH SISO SWITCH 10X38 ZTPV-25X 10X38 ZTPV-25X 10X38 ZTPV-25X 10X38 ZTPV-25X Keep the fuse holders open with the fuses left out of the fuse holders. Ensure the solar cable run is NOT connected to the solar panels.
  • Page 17: Cabinet Wiring

    CABINET WIRING In this section you will combine the two solar arrays and wire them into the teminal, connecting them to the cabinets and MPPT charge controller. Charge Controller Max Voltage Input: 250 V IP66 IP66 PV ARRAY PV ARRAY DC ISOLATOR DC ISOLATOR ON I...
  • Page 18: Pv Cabinet Wiring

    Voltage over 120V requires an electrician. IP66 IP66 PV ARRAY PV ARRAY DC ISOLATOR DC ISOLATOR ON I ON I SISO SWITCH SISO SWITCH Charge Warning Fault Invert AC In Charge Warning Fault IP66 IP66 PV ARRAY PV ARRAY DC ISOLATOR DC ISOLATOR ON I ON I...
  • Page 19: Ac Cabinet Wiring

    SISO SWITCH SISO SWITCH Charge Warning Fault Invert AC In Charge Warning Fault AC CABINET WIRING 10X38 10X38 ZTPV-25X ZTPV-25X 10X38 10X38 ZTPV-25X ZTPV-25X 10X38 10X38 ZTPV-25X ZTPV-25X 10X38 10X38 ZTPV-25X ZTPV-25X In this section you will wire the two AC IN BY-PASS IN AC OUT 1...
  • Page 20 SISO SWITCH SISO SWITCH Charge Warning Fault Invert AC In Charge Charge Warning Warning Fault Fault Invert AC In Charge Warning Fault 10X38 10X38 ZTPV-25X ZTPV-25X 10X38 10X38 ZTPV-25X ZTPV-25X 10X38 10X38 ZTPV-25X ZTPV-25X 10X38 10X38 ZTPV-25X ZTPV-25X 10X38 10X38 ZTPV-25X ZTPV-25X 10X38...
  • Page 21: Shutdown Procedure

    AC In Charge Warning Fault SHUTDOWN PROCEDURE In this sections you will turn off the system correctly, so it’s properly prepared for the start-up procedure. AC IN BY-PASS IN AC OUT 1 AC OUT 2 RS485 Relay1 Relay2 AC IN AC OUT 1 AC OUT 2 PV IN...
  • Page 22 PV ISOLATOR Invert AC In Charge Warning Fault PV ISOLATOR Step Step Make sure there is no current being drawn from Press and hold the power button on the inverter for the panels, then switch off the PV isolator located 3 seconds to switch the inverter into standby mode.
  • Page 23 ON I ON I IP66 IP66 PV ARRAY PV ARRAY DC ISOLATOR DC ISOLATOR SISO SWITCH SISO SWITCH ON I ON I Battery MCB SISO SWITCH SISO SWITCH Step Switch the PV Array DC isolators to the “OFF” position. 10X38 ZTPV-25X 10X38 ZTPV-25X...
  • Page 24: Start-Up Procedure

    START-UP PROCEDURE Battery MCB In this section you will turn on the system correctly and program it with the required settings. Please check the steps in the shutdown procedure to ensure the system is in the correct state before following the start-up procedure. If this is the first time starting the system.
  • Page 25 Charge Warning Fault 10X38 ZTPV-25X 10X38 ZTPV-25X 10X38 ZTPV-25X 10X38 ZTPV-25X Invert AC In Charge Warning Fault Step Connect the panels to the hybrid inverter by inserting the fuses into the fuse holder and closing the fuse holders. IP66 IP66 PV ARRAY PV ARRAY DC ISOLATOR...
  • Page 26 PV ISOLATOR Invert AC In Charge Warning Fault PV ISOLATOR Step The inverter starts up in a stand-by mode, to enable the AC input and AC output press the power button for 3 seconds, when you release Step the button the inverter will switch from standby Turn on the PV isolators and look at the E4 monitor to mode to normal mode and you will see the ensure charge is flowing from the panels.
  • Page 27: Notes

    YOU HAVE NOW COMPLETED SETTING UP YOUR KIT. Please refer now to the Gridfree User Manual for info on how to use and get the most out of the kit. 10X38 10X38 ZTPV-25X ZTPV-25X 10X38 10X38 ZTPV-2 ZTPV-2 AC IN...
  • Page 28: Contact Us

    NOTES Check out our YouTube Channel: youtube.com/@GridFreeStore Join our Community: @gridfreestore gridfreenz tiktok.com/@gridfree.store @gridfree.store youtube.com/@GridFreeStore pinterest.com/gridfreestore CONTACT US Our website: www.gridfree.store Email us: info@gridfree.store Message us on Facebook: @GridFree.Store Give us a call: (09) 218 5533 Address: By Appointment– C4/27 Smales Road, East Tāmaki, Auckland, 2013...
  • Page 29 Get in Touch. (09) 218 5533 C4/27 Smales Road, info@gridfree.store East Tāmaki, Auckland, 2013 www.gridfree.store Mon-Fri, 9am-5pm (by appointment) Visit our Website:...

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