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Summary of Contents for Zimmer WER1500
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Energy elements WER1500 DDOC02275 THE KNOW-HOW FACTORY www.zimmer-group.com...
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Page 2: Table Of Contents
12 Maintenance ....................................17 13 Decommissioning/disposal ..............................17 14 RoHS declaration ..................................18 15 REACH declaration ..................................18 16 Declaration of Incorporation ..............................19 17 Declaration of Conformity ................................. 20 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 3: Supporting Documents
► You absolutely must comply with the described measures for avoiding these dangers! Ö The warning symbols are assigned according to the type of danger. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 4: Safety Notices
• Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts • Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. ► Make sure that the power supply is disconnected before you mount, adjust, modify, maintain or repair the product. -
Page 5: Proper Use
► Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters and operating conditions. Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. -
Page 6: Product Description
A type plate is attached to the product. The article number and the confirmation number are shown on the type XX-XXXXXX plate. Article number Confirmation number 5.2 Product variants INFORMATION ► You can find information about product variants and their compatibility on our website. ► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 7: Functional Description
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 8: Installation
► Do not lower stationary parts that have the hot plug function onto metallic objects. ► Make sure that the contacts of the stationary part only come into contact with a suitable loose part within the scope of the specified function. INFORMATION Everything is delivered pre-assembled except for the products WER1500FSIxx-05-A and WER1500LSIxx-05-A. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 9: Pre-Assembling The Wer1500Fsixx-05-A
10.1 Pre-assembling the WER1500FSIxx-05-A ► Guide the cables through the cover and intake. cable Intake Cover ► Strip the cables. ► Solder the cables with the sleeves. ► Push the sleeves back. ► Press the sleeves into the intake so they are flush with the surface. ► Make sure that the tool used has a larger diameter than the sleeves. cable Sleeve Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 10 ► Hold the sleeves from below to stabilize them. Spring contact ► Carefully pull the cables taut into the drilled holes on the cover. ► Slide the cover flush onto the intake. ► Make sure that the cables are not twisted or clamped. ► Mount the cover on the intake with the mounting screws. Intake Cover Mounting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 11: Pre-Assembling The Wer1500Lsixx-05-A
INSTALLATION AND OPERATING INSTRUCTIONS:WER1500 10.2 Pre-assembling the WER1500LSIxx-05-A ► Guide the cables through the cover and intake. cable Intake Cover ► Strip the cables. ► Solder the cables with the contacts. ► Push the contacts back. ► Press the contacts into the intake so they are flush with the surface. cable Contact Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 12 INSTALLATION AND OPERATING INSTRUCTIONS:WER1500 ► Carefully pull the cables taut into the drilled holes on the cover. ► Slide the cover flush onto the intake. ► Make sure that the cables are not twisted or clamped. ► Mount the cover on the intake with the mounting screws. Intake Cover Mounting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 13: Installing The Product
Stationary part of the tool changer Adapter plate Stationary part of the energy element Loose part of the tool changer Grub screw Loose part of the energy element Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 14: Installing The Energy Supply
When they are coupled, pneumatic products seal using the pre-load of the seal. The pre-load is ensured by having the elements at a defined distance from each other. ► Connect the products to the power supply using connecting threads. ► Make sure that the pressure class is correct when selecting suitable hoses. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 15: Installing The Protective Elements
► While the products are uncoupled, protect them from dirt from the outside. For electrical products, the side with the pocket for the contacts must point in the direction of the product to be protected. For pneumatic products, the flat side must point in the direction of the element to be protected. Pneumatic stationary part Electrical stationary part Electrical stationary part with hot plug function Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 16: Installing The Sensors
The following service life values can be expected if maintenance is carried out correctly. Transmission type Mating cycles Electric 1 million Electrical, hot plug 100,000 Pneumatic 5 million Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 17: Maintenance
► Disconnect the product completely from the power supply. ► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 18: Rohs Declaration
REACH regulation (“Duty to communicate information on substances in articles”). Michael Hoch Rheinau, Germany, 2024-10-01 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 19: Declaration Of Incorporation
Machinery and an EC Declaration of Conformity has been drawn up in accordance with Annex II 1 A. Kurt Ross Rheinau, Germany, 2024-10-01 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 20: Declaration Of Conformity
A full list of applied standards can be obtained from the manufacturer. Kurt Ross Rheinau, Germany, 2024-10-01 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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