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Stange SIOS Technical Documentation Manual

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Technische Dokumentation
SIOS I/O-System
Bedienungsanleitung
Technical documentation
SIOS I/O system
Operating instructions
Documentation: 2025-02-05
Version: 20250205-EN

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Summary of Contents for Stange SIOS

  • Page 1 Technische Dokumentation SIOS I/O-System Bedienungsanleitung Technical documentation SIOS I/O system Operating instructions Documentation: 2025-02-05 Version: 20250205-EN...
  • Page 3 Please note! STANGE Elektronik GmbH accepts no liability for the factual accuracy of foreign-language terms and texts if it can be proven that a specialist translator who is not a member of the sales team was commissioned with the translation.
  • Page 4 51674 Wiehl Germany declare under our sole responsibility that the product Designation: SIOS Type: SIOS-CAN, SIOS-PWR, SIOS-PWRG, SIOS-IW1-XL, SIOS-IW2, SIOS-DI4, SIOS-DO4, SIOS -DAC2 with the requirements of the harmonized EU standards EN 61000-6-2 (interference immunity) EN 61000-4-2:2009 EN 61000-4-3:2006 + A1, A2...
  • Page 5 The SIOS system may only be operated on 24V systems. 24V supply voltage is not permitted! • The SIOS system must always be mounted on earthed standard rails. • All analog I/O cables must be shielded. • The shielding must be continuous and should preferably be contacted with shield clamps near the SIOS standard rail on the reference ground (mounting wall).

  • Page 6: Table Of Contents

    CAN line PIN assignment ................24 3.2.3.1 CAN cable SE device SIOS gateway (no. 1) ........24 3.2.3.2 CAN line SIOS gateway (no. n) SIOS gateway (no. n+1) ....25 3.2.3.3 Terminating plug on the last SIOS gateway .......... 25 SIOS-PWR (G) S ................
  • Page 7 ERMINATION PROTECTION MODULE PROJECT PLANNING....................53 ......................53 UIDELINES ......................54 IMENSIONS ......................56 DDRESSING 4.3.1 Internal addressing of the SIOS modules ............ 56 4.3.2 Global addressing ..................56 ASSEMBLY ......................57 SIOS ..................57 OUNTING A NODE ..............61 HIELD CONNECTION FOR ANALOG SIGNALS ..................

  • Page 9: General Information

    ATTENTION! This symbol highlights tips and information that must be observed for efficient and trouble-free operation of the appliance. Please note! We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 10: Liability And Warranty

    Further claims reserved. We reserve the right to make technical changes to the device in order to improve its performance characteristics and for further development. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 11: Intended Use

    The operator alone is liable for any damage DANGER! resulting from improper use. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 12: Transportation

    Only use the original packaging to transport the device. 1.6 Repairs Repairs may only be carried out by STANGE Elektronik GmbH. In this case, please contact the technical support of STANGE Elektronik GmbH. No liability is accepted for any modifications to the device that are not described in this document.

  • Page 13: General Data

    Space requirement: min. 20 mm all round Connection technology : Connection type: Tension spring connection Stripping length: 8 mm Clampable ladder: 0.5 to 1.5 mm² Protection class IP20 We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 14: System Concept

    A SIOS peripheral unit consists of at least one gateway, one power module and one digital or analog I/O module. Up to 15 SIOS peripheral units can be integrated in a CAN bus system. A peripheral unit can in turn consist of up to 64 modules.

  • Page 15: Hardware Concept

    SIOS node is always the SIOS- CAN gateway, which establishes communication between the SIOS master (SE-6xx / SE-702/7) and the I/O modules of the SIOS node. The gateway is followed by up to 64 modules (power or I/O modules). The individual module units each...

  • Page 16: Gateway View

    2.4 Gateway view Baud rate rotary switch Service interface (USB) Node ID rotary switch Set button (save module list) CAN-IN, SUB-D connector CAN-OUT, SUB-D socket Figure 1; Gateway We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 17: Can Connection

    CAN bus (see)3.2.3.3 2.4.2 Node ID rotary switch: Setting the bus address A bus address must be assigned to each SIOS gateway. For this purpose, there are two Node ID rotary switches, which are used to set the address (see chapter:2.4 ).

  • Page 19: Baud Rate Rotary Switch

    This means that the gateway must be restarted to change the baud rate (disconnect and Please note! reconnect the power supply). Figure 2; Baud rate rotary switch We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 20 500 kB 100 m→ 500 kBaud 1000 kB 25 m→ 1 MBaud In a CANopen network, the same transmission rate must be set for all participants. Please note! We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 21: Sios Modules

    Bedienungsanleitung SIOS modules 3.1 General information The individual SIOS modules are hot-pluggable and can also be replaced during operation in the event of a fault. If there are several unoccupied slots and a module is first plugged into a rear free slot, this module is not initialized until all front free slots are occupied.

  • Page 22: Sios-Can Gateway Interface Module

    SIOS I/O-System Bedienungsanleitung 3.2 SIOS-CAN Gateway interface module SIOS-CAN enables the operation of SIOS modules on CANopen. The entire process data traffic between the I/O level and the fieldbus is handled and the required diagnostic data is generated. 3.2.1 Performance features •...
  • Page 23 → Add a power module after every 16th module 2 Hz Flashing Power module must supply more than 17 modules → Add a power module after every 16th module We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 24: Can Line Pin Assignment

    Cable twisted in pairs, with shielding contacted on one side (plug housing) 2 = low / 7 = high Figure 4; CAN cable SE device -<> SIOS gateway We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 25: Can Line Sios Gateway (No. N) Sios Gateway (No. N+1)

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.2.3.2 CAN line SIOS gateway (no. n) SIOS gateway (no. n+1) CAN-Out" connection CAN-In" connection SIOS gateway (no. n) SIOS gateway (No. #+1) 9-pin DSub connector (male) 9-pin DSub socket (female) Cable twisted in pairs,...

  • Page 26: Sios-Pwr (G) Supply Module

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.3 SIOS-PWR (G) Supply module The power modules are used to supply the various modules with the connection voltage. 3.3.1 Performance features Supplies the modules internally with power • Input voltage: 24 V DC •...

  • Page 27: Led Information

    → The module has lost its calibration, return to the manufacturer Permanent Wiring error lights → 24V reverse polarity, correct Green Permanent 24V voltage is applied externally lights We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 28: Pin Assignment

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.3.3 Pin assignment Figure 8; PWR module pin assignment We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 29: Sios-Di4 Digital Input Module

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.4 SIOS-DI4 digital input module Digital input modules record electrical high and low levels via the connections of the base module. The corresponding digital value is transmitted to the gateway via the internal module bus.

  • Page 30: Led Information

    An entrance bounces lights → Check input signal 11, 12, 14, 24 Yellow From Digital input not set 11, 12, 14, 24 Yellow Permanent Digital input set lights We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 31: Pin Assignment

    *) connection not mandatory Figure 9; DI4 module pin assignment If the input voltages for the SIOS DI4 module have the same reference as the SIOS supply voltage, the "24V-GND" connection can remain unconnected. However, if the input voltages have no reference to the SIOS supply system (e.g.

  • Page 32: Sios-Do4 Digital Output Module

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.5 SIOS-DO4 digital output module Digital output modules receive output values from the gateway via the internal module bus. Corresponding low or high levels are converted via the modules and output to the field level channel by channel via the base module.

  • Page 33: Led Information

    2 Hz Flashing Module not tested → Back to the manufacturer 11, 12, 14, Yellow From Digital output not set 11, 12, 14, Yellow Permanent Digital output set lights We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 34: Pin Assignment

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.5.3 Pin assignment Channel 1 Channel 2 Channel 3 Channel 4 +24V / 24V-GND each bridged internally Figure 10; DO4 module pin assignment We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 35: Sios- Iw1 -Xl Analog Input Module

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.6 SIOS- IW1 -XL analog input module Analogue input modules record standardized electrical signals via the connections of the base module. These are digitized and the corresponding measured value is transmitted to the gateway via the internal module bus.

  • Page 36: Led Information

    → Otherwise check the shielding of the measuring cable (connect on one side of the module) Permanent No measurement type has been lights defined → Check actual value configuration We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 37 Technische Dokumentation SIOS I/O-System Bedienungsanleitung We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 38: Terminal Assignment Voltage, Current, Thermocouples

    2.0 mA Only for SE-702/707 from device software vers. 7.1.2.0 when using the "oxygen probe" measurement type (linear measurement), scaling to 0...100%; linear code 0x01 for SE-6xx/CODESYS We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 39: Pin Assignment Pt100/Pt1000 3-Wire

    For 3-wire measurement, a jumper must be connected between terminals 11 and 13. The positive measurement path is connected to terminal 23. The negative measurement path is connected to terminals 24 and 15. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 40: Pin Assignment Pt100/Pt1000 4-Wire

    Figure 13; IW1-XL module Pin assignment PT 4-wire For 4-wire measurement, the positive measurement path is connected to terminals 11 and 23 and the negative measurement path to terminals 24 and 15. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 41: Potentiometer Pin Assignment

    Figure 14; IW1-XL module Potentiometer connection assignment The two ends of the potentiometer are connected to terminals 11 and 15. The middle contact (wiper) is connected to terminal 23. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 42: Sios-Iw2 Analog Input Module

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.7 SIOS-IW2 analog input module Analogue input modules record standardized electrical signals via the connections of the base module. These are digitized and the corresponding measured value is transmitted to the gateway via the internal module bus.

  • Page 43: Led Information

    Initialization of the measuring Flashing electronics → Should take care of itself, otherwise return to the manufacturer Permanent No measurement type has been lights defined → Check actual value configuration We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 44: Pin Assignment

    Range Overflow Underflow Breakage Voltage 0-10 V 10,1 V -1,0 V Electricity 0-20 mA 20.2 mA -1.0 mA Electricity 4-20 mA 20.2 mA 3.5 mA 2.0 mA We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 45: Sios-Dac2 Analog Output Module

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.8 SIOS-DAC2 analog output module Analog output modules receive output values from the gateway via the internal module bus. Corresponding signals are converted and output to the field level on a channel-by-channel basis via the base module.

  • Page 46: Led Information

    Module was recognized lights From No error 1 Hz Flashing Module not calibrated → Back to the manufacturer Permanent No output type has been defined lights → Check configuration We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 47: Pin Assignment

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.8.3 Pin assignment U-channel 1 U-channel 2 I-channel 1 I-channel 2 Figure 16; DAC2 module connection assignment We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 48: Sios Dummy Reserve Module

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 3.9 SIOS Dummy Reserve module The dummy module is used to simulate a programmed target module or as a placeholder for expansion purposes. 3.9.1 Performance features • No inputs or outputs • Simulates the programmed target module •...

  • Page 49: Application Example Of A Dummy Module

    Even if the system manufacturer wants to sort the I/O cards (e.g. first the digital inputs I/Os and then the analog I/Os) and does not want to attach new I/O modules to the end of the SIOS node if necessary, it makes sense to use dummy modules as placeholders for reserve purposes.

  • Page 50: Terminating Resistor / Termination Protection Module

    ATTENTION! When installing, make sure that the resistor points upwards (towards the modules)! We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 51 Technische Dokumentation SIOS I/O-System Bedienungsanleitung Terminating resistor: Plugged in: Terminating protection module plugged in: We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 53: Project Planning

    PDO. If, for example, only analog input modules were used, a maximum of 1024 analog values could be used in the entire CAN network. The number of SIOS gateways that can be used has therefore been limited to 15. We reserve the right to make technical changes.

  • Page 54: Dimensions

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung 4.2 Dimensions 129.0 53.5 Figure 17; SIOS connection module 154.0 mm 53.5 mm Figure 18; SIOS connection module IW1-XL We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 55 12.7 mm) + 10 mm The height of a SIOS node depends on the modules used and is 154 mm when using a SIOS-IW1- XL module and 128 mm for all other modules. In addition to the actual SIOS node, an earthing bar is also required for analog signals.

  • Page 56: Addressing

    4.3.1 Internal addressing of the SIOS modules The internal addressing of the individual digital and analog modules is carried out automatically for each SIOS node. The first channel of a module type (digital inputs, digital outputs, analog inputs, analog outputs) after the gateway is assigned the address 1.

  • Page 57: Assembly

    Technische Dokumentation SIOS I/O-System Bedienungsanleitung Assembly SIOS is an IO system designed for standard rail mounting. The following pages describe the mechanical assembly of the individual SIOS components: 5.1 Mounting a SIOS node The gateway, together with the power module, is...
  • Page 58 The other modules can be clicked onto the rail without tools and pushed flush against the already mounted modules. Two catches ensure that the modules are held together securely. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 59 (towards the modules)! The terminating resistor is supplied with the gateway together with the terminating plate. The end plate covers the open contacts and ... We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 60 Technische Dokumentation SIOS I/O-System Bedienungsanleitung ... fixes the system to the standard rail. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 61: Shield Connection For Analog Signals

    The braided shield is exposed in the area of the earthing busbar and reliably contacted with appropriate clamping springs. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 62 Only use insulated and shielded cables. The screen can only be placed on one side in the vicinity of SIOS. If high currents are to be expected in the system, it makes sense to use twisted cables to reduce the magnetic influences.

  • Page 63: Replacement Of Modules

    (see illustration), the lock is released and the module can be removed. The new module is simply plugged in. Make sure that both latches click into place. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 64 The coloring of the coding is identical to the colors in the type designation in the labeling field of the module. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 65: Dismantling The Modules

    If you try to move 5 or more supports at the same time, the force required is so great that there is a risk of damage. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 66 At the same time, the carrier can be removed from the rail. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 67: The Structure Of The Module

    The capacity of these contacts is limited. Therefore, large loads (such as the SIOS-DO4) receive the supply voltage from outside. Re 3) This contact is not used. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 68 Technische Dokumentation SIOS I/O-System Bedienungsanleitung The two catches (markings in the picture) must be released if two module supports are to be detached from each other. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 69: Save Module List (Set Button)

    Once the SIOS node has been fitted and installed as planned, the module constellation of the SIOS node still needs to be saved in the gateway. To do this, the small SET button between the ID rotary switches of the gateway must be held down during the switch-on process.
  • Page 70 Gateway only recognizes all modules that are plugged in one after the other. If there is a gap in the system, the modules that follow are no longer recognized. We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...

  • Page 71: Index

    17 Connection technology 13 LED information 22 dimensions 13 Manufacturer's address 12 Dimensions 54 Dismantling modules 65 Node-ID rotary switch 17 EG-KONFORMITÄTSERKLÄRUNG 4 E-Mail 12 Phone 12 We reserve the right to make technical changes. © 2025 STANGE Elektronik GmbH...
  • Page 72 SIOS I/O-System Bedienungsanleitung PIN assignment 24 SIOS IW1 35 Potentiometer 41 SIOS IW2 42 Power consumption 13 SIOS PWR (G) 26 Project planning 53 SIOS-CAN Gateway 22 protection class 13 structure of modules 67 PT100/ PT1000 4-Wire 40 Supply voltage 13...

  • Page 73: Directories

    FIGURE 1; GATEWAY FIGURE 2; BAUD RATE ROTARY SWITCH FIGURE 3; SIOS-CAN GATEWAY FIGURE 4; CAN CABLE SE DEVICE -<> SIOS GATEWAY FIGURE 5; CAN CABLE SIOS - <> SIOS FIGURE 6; TERMINATING PLUG PIN ASSIGNMENT FIGURE 7; SIOS MODULE FIGURE 8;...

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