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Changjiang Siberian Express 750 Manual

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  • Page 2 Frame Number and Engine Number Please record the motorcycle numbers as indicated below and store the spare key in a safe place. Only the existing key can be used for creating a duplicate key. In case both keys are lost, it is needed to replace the whole set of lock sets.
  • Page 3 Parameters Performance Item Parameter Item Parameter Maximum power Maximum torque (kW)/corresponding 55/8500 (N·m)/corresponding 68/6500 rotation speed (r/min) rotation speed (r/min) Size Item Parameter Item Parameter Length (mm)× Width 2460×1655×1070 Wheelbase (mm) 1500 (mm)× Height (mm) Seat height (mm) Ground clearance (mm) Complete car curb weight (KG) Engine...
  • Page 4 paralleling upright Cylinder diameter (mm) 83×64 Compression ratio 11.6:1 × stroke (mm) Starting system Electrical starting Ignition order From left to right, 1-2 Electronically-controlle Electronic fuel injection Fuel mixing system Ignition system d inductance discharge system ignition Ignition advance Angle Electron ignition (before top dead center 10BTDC@1450r/min...

  • Page 5: Fuel Tank Volume

    Transmission Item Item Parameter Parameter Sixth gear international Wet multi-pad, manual Gearshift method Clutch type standard gear clutch Driving system Chain drive Primary reduction ratio 2.095 Gear ratio of second Gear ratio of first gear 1.435 gear Gear ratio of fourth Gear ratio of third gear 1.154 gear...

  • Page 6: Electrical Equipment

    Electrical equipment Item Item Parameter Parameter Battery 12V20Ah Light type Nominal power of headlamp (W)
  • Page 7 Parts introduction(CJ700B-A) 1, CLUTCH HANDLE 2, LEFT SWITCH 3, SPEEDOMETER 4, DRIVING PILOT LAMP 5, PARKING HANDLE 6, RIGHT SWITCH 7, RIGHT BRAKE HANDLE 8, REARVIEW MIRROR 9, HEATING GRIP 10, IGNITION SWITCH LOCK 11, REVERSE LOCK HANDLE...
  • Page 8 12, FRONT WHEEL ASSY. 13, HEADLIGHT 14, LEFT FRONT TURN SIGNAL 15, MAIN FUEL TANK 16, SECOND FUEL TANK 17, MAIN SEAT 18, ARM REST19, SEAT 20, REAR SHELF 21, FRONT REFLECTOR 22, FRONT BRAKE 23, FRONT SHOCK ABSORPTION 24, STEERING DAMPER 25, WATER TANK 26, ENGINE 27, AIR FILTER 28, SPEED CHANGE PEDAL 29, LEFT REAR COVER 30, ELECTRICAL BOX 31, EXHAUST MUFFLER ASSEMBLY...
  • Page 9 32, REAR SHOCK 33, CHAIN HOOD 34, REAR CHAIN DISK 35, DRIVE CHAIN 36, REFLECTOR 37, REAR WHEEL ASSEMBLY 38, REAR TAILLIGHT 39, FRONT ADJUSTMENT ROD 40, BRAKE PEDAL 41, REAR ADJUSTMENT ROD 42, BATTERY 43, BATTERY BOX 44, CLAMP JOINT 45, REAR BRAKE 46, FRONT BUMPER 47, FRONT SHELF 48, SIDE...
  • Page 10 BUCKET WELDING ASSEMBLY SIDE SEAT 49, SIDE CAR SEAT 50, RIGHT FRONT LIGHT TURN SIGNAL 51, SIDE SHOCK ABSORBER 52, SIDE WHEEL ASSEMBLY 53, SIDE CAR BACKREST 54, SIDE BUCKET REAR COVER SWITCH 56, RIGHT REAR LIGHT TURN SIGNAL 57, SPARE TIRE 58, REAR BUMPER 59, REAR LICENSE PLATE...
  • Page 11 Parts introduction(CJ700B-2) 1, CLUTCH HANDLE 2, LEFT HAND SWITCH 3, SPEEDOMETER 4, DRIVING DRIVING PILOT LAMP 5, PARKING HANDLE 6, RIGHT HANDLE SWITCH 7, RIGHT BRAKE HANDLE 8, REARVIEW MIRROR...
  • Page 12 9, HEATING GRIP 10, IGNITION SWITCH LOCK 11, REVERSE LOCK HANDLE 12, FRONT WHEEL ASSEMBLY 13, HEADLIGHT 14, LEFT FRONT TURN SIGNAL 15, MAIN FUEL TANK 16, SECOND FUEL TANK 17, MAIN SEAT CUSHION 18, ARM REST 19, SEAT 20, REAR SHELF 21, FRONT REFLECTOR 22, FRONT SHOCK 23, FRONT BRAKE 24, STEERING DAMPER 25, WATER TANK...
  • Page 13 26, ENGINE 27, AIR FILTER 28, SPEED CHANGE PEDAL 29, LEFT REAR COVER 30, ELECTRICAL BOX 31, EXHAUST MUFFLER ASSEMBLY 32, REAR SHOCK 33, CHAIN HOOD 34, REAR CHAIN DISK 35, DRIVE CHAIN 36, REFLECTOR 37, REAR WHEEL ASSEMBLY 38, REAR TAILLIGHT...
  • Page 14 39,FRONT ADJUSTMENT ROD 40, BRAKE PEDAL 41, REAR ADJUSTMENT ROD 42, BATTERY 43, BATTERY BOX 44, CLAMP PIPE JOINT 45, REAR BRAKE 46, FRONT BUMPER 47, FRONT SHELF 48, SIDE BUCKET WELDING ASSEMBLY SIDE SEAT CUSHION 49, SIDE CAR SEAT CUSHION 50, RIGHT FRONT LIGHT TURN SIGNAL 51, SIDE SHOCK ABSORBER 52, SIDE WHEEL ASSEMBLY 53, SIDE CAR BACKREST 54, SIDE BUCKET REAR COVER SWITCH 56, RIGHT REAR LIGHT TURN SIGNAL 57, SPARE TIRE 58, REAR BUMPER 59, REAR LICENSE PLATE...
  • Page 15 Parts introduction(CJ700B-6) 1, HEATING GRIP 2, CLUTCH HANDLE 3, LEFT HAND SWITCH 4, REVERSE LOCK HANDLE 5, SPEEDOMETER6, IGNITION SWITCH LOCK 7, RIGHT BRAKE HANDLE 8, RIGHT HAND HANDLE SWITCH 9. REAR VIEW MIRROR...
  • Page 16 10, FRONT WHEEL ASSEMBLY 11, HEADLIGHT 12, LEFT FRONT TURN SIGNAL 13, FUEL TANK 14, LEFT COVER 15, MAIN SEAT CUSHION 16, FRONT SHOCK ABSORPTION17, FRONT REFLECTOR 18, FRONT BRAKE 19, STEERING DAMPER 20, WATER TANK 21, ENGINE 22, AIR FILTER 23, SPEED CHANGE PEDAL 24, LEFT REAR COVER 25, EXHAUST MUFFLER ASSEMBLY 26, REAR SHOCK 27, CHAIN COVER 28, REAR CHAIN DISK 29, DRIVE CHAIN 30, REAR REFLECTOR 31, REAR WHEEL ASSEMBLY 32, REAR TAILLIGHT...
  • Page 17 33, FRONT ADJUSTMENT ROD 34, BRAKE PEDAL 35, BATTERY 36, REAR ADJUSTMENT ROD 37, STUCK PIPE JOINT 38, REAR BRAKE39, SIDE BUCKET FRONT BUMPER 40, SIDE BUCKET WELDING ASSEMBLY 41, SIDE BUCKET FRONT WINDSHIELD 42, SIDE CAR PEDAL 43, SIDE CAR SEAT CUSHION...
  • Page 18 Before driving, make sure the car is not overloaded and follow these instructions. Always use Changjiang original parts and our approved accessories. If you choose non-original Changjiang parts, improper installation accessories and improper loading, etc., the vehicle performance will be affected, and even the requirements of the regulations will be violated.
  • Page 19 NOTE The parts and accessories we have configured for this vehicle have been specially designed and verified, so we strongly recommend that you use the original Changjiang parts and install our approved accessories. The change of the weight of the whole motorcycle has a great impact on the dynamic performance of the whole motorcycle, so you must accept the load weight, the number of passengers and the installation accessories specified by us.
  • Page 20 6. Do not install accessories and carry baggage that reduce the performance of the motorcycle. Make sure that what you do will not affect any lighting system, ground clearance, braking performance, roll Angle, handling performance, tire compression travel, front fork working travel or other relevant motorcycle driving performance. 7, the hand handle or front fork weight will affect the steering performance, and can cause unsafe driving factors.
  • Page 21 Speedometer Assy.(CJ700B-A/CJ700B-2)： INSTRUMENT PANEL LEFT INDICATOR HIGH BEAM INDICATOR NEUTRAL INDICATOR FAULT INDICATOR RIGHT INDICATOR RESET SUBTOTAL BUTTON...
  • Page 22 CHANGJIANG CJ700B-A/CJ700B-2 Speedometer operation instruction 一、Speedometer display and function introduce The status without Bluetooth connection is shown in Figure 1； The functions of each part on the display are described as follows: 1.Speed display: Show Engine speed; 2. Speed display: Show the current speed, press SEL button to select between Km/h and mph;...
  • Page 23 9. SEL button: Under normal interface: short press to switch to British system and long press to enter clock setting mode; 10, Speedometer sensitive collection point: when the light dimmed, Speedometer output sensitive signal, light up the vehicle near light and position light; 11.
  • Page 24 4、As the phone approaches the meter, click on “FSC-BT966C-LE”in the Bluetooth signal to connect, as shown in figure 3 and figure 4； 图 2 图 3 图 4 Figure 2 Figure 3 Figure 4 5、Click on the Bluetooth Connection icon to enter the Bluetooth settings screen, as shown in figure 5, Select “FSC-BT966C”audio Bluetooth connection, after connecting as shown in figure 6 click settings；...
  • Page 25 7、Go back to the MOTOFUN APP’s main screen, Click find the car, enter your phone number and Verification Code in the subsequent login screen, Click login and a map containing the location of the car will pop up, click navigation, music, etc.
  • Page 26 Speedometer Assy.(CJ700B-6)： 2. ABS 3. O 4. L OTAL MILEAGE SUBTOTAL MILEAGE ALARM LAMP IL ALARM LAMP EFT TURN INDICATOR LAMP 6. E 7. F 8. S 9. F ATER TEMPERATURE ALARM LAMP NGINE TACHOMETER UEL DISPLAY PEED DISPLAY AULT...
  • Page 27 10. H 11. R 12. N INDICATOR LAMP IGH BEAM INDICATOR LAMP IGHT TURN INDICATOR LAMP EUTRAL LAMP S1 14. K Total mileage/subtotal mileage 1 It is needed to short press S2 to perform the switching of the total mileage and subtotal mileage. ABS alarm lamp 2 In case of a fault of the ABS system, the ABS alarm lamp will lighten.

  • Page 28: Speed Display

    When the ignition switch is turned to “ ” position, the tachometer pointer and LCD of the instrument will conduct a self-test promptly. In case the tachometer pointer is provided with an incorrect indication or the LCD of the instrument indicating the occurrence of the fault, please contact your dealer for inspection and maintenance. Fuel indication 7 Display the fuel volume in the fuel tank.

  • Page 29: High Beam Indicator Lamp

    dealer for inspection and maintenance High beam indicator lamp 10 When the right handlebar switch is turned to the “ ” position and the dimmer switch is turned to the “ ” position, the high beam indicator lamp will lighten. Right turn indicator lamp 11 When the right turn switch “...
  • Page 30 adjusted, it is needed to long press S1 for more than 3 seconds to enter the normal interface of the instrument. The parameter is adjusted successfully at this time. Key S2 1. It is needed to short press S2 in the normal interface to perform the switching of the subtotal / total mileage. Turn off the main power Turn on the main power Lock the direction...
  • Page 31 : The direction handle is locked and all circuits of the vehicle are disconnected to prevent vehicle theft. WARNING As long as the key is turned to " " position, the signal light, taillight, license plate light can be turned on. When the headlight is turned on, it is best to keep the engine in working state to avoid battery loss.
  • Page 32 Right handlebar switch(CJ700B-A/CJ700B-2) NGINE TURN OR OFF BUTTON LIGHTING SWITCH STARTING BUTTON ① Engine turn or off button Please set on “ ”status when need to drive.
  • Page 33 The Engine flameout switch is used in case of emergency.If an emergency needs to shut down the engine, please set on “ ”status NOTE Although the engine can be stopped by using the flame-out switch, it cannot disconnect all the circuits, and usually the engine must be stopped by using a key.

  • Page 34: Lighting Switch

    Right handlebar switch(CJ700B-6) TARTING BUTTON IGHTING SWITCH IGHT TURN SWITCH Starting button 1 When the key is in the “ ” position and the gear is in the neutral gear, it is feasible to directly press the starting button to start the engine. When the gear is in other gears, it is needed to hold the clutch switch and press this button at the same time to start the engine.

  • Page 35: Dimmer Switch

    : When it is set in this position, the headlamp, position lamp, license plate lamp and instrument backlight can be lightened. : When it is set in this position, the headlamp, position lamp, license plate lamp and instrument lamp are turned off.

  • Page 36: Horn Button

    : When it is set in this position and the lighting switch is set to “ ” position, the high beam lamp of the headlamp and the high beam indicator lamp on the instrument lighten. : When it is set in this position and the lighting switch is set to the “ ”...
  • Page 37 If you keep the turn signal and Speedometer indicator flashing for more than 30 minutes when the engine is not running, it is easy to cause battery loss or damage to the battery. ⑤ EFI status switch Used to switch engine working status (normal or sport ) ⑥...
  • Page 38 WARNING If you keep the turn signal and Speedometer indicator flashing for more than 30 minutes when the engine is not running, it is easy to cause battery loss or damage to the battery. Warning function In the event of an accident or other emergency, it is needed to press the left handlebar “ ”...
  • Page 39 heating. At this time, it is needed to implement the maintenance and replacement promptly. In standby status, in terms of pressing the button on the handle sleeve, in case the power supply voltage is lower than 12.9V, the red indicator lamp will flash several times to enter the standby status. In case the power supply voltage is higher than 12.9V at this time, the system will enter into rapid heating.
  • Page 40 Parking brake handle (CJ700B-A/CJ700B-2) Parking brake handle have include the“ON Parking”“OFF Parking”ect. ON Parking：When the handle is turned to this position, the vehicle is in the parking brake state. OFF Parking：When the handle is turned to this position, the vehicle is in the non-parking brake state.
  • Page 41 (CJ700B-6) When the handle is in position 1, the vehicle is in non-parking brake status. When the handle is in position 2, the vehicle is in the parking brake status. WARNING After engine ignition and before driving, make sure to hold the right brake handle so that the parking brake handle is in 1 position.

  • Page 42: Electric Box

    All cars are equipped with steering dampers. Steering damper greatly provides motorcycle high-speed stability and safety. The damping size of the steering damper can be adjusted to adapt to different driving requirements. Turn the adjusting knob clockwise to increase damping. Counterclockwise rotation, damping decreases Small.

  • Page 43: Diagnostic Interface

    signals from all sensors so that the engine can obtain the best fuel injection volume, injection time and ignition time under various operating conditions. Later, the requirements of output torque, low fuel consumption and emission warranty can be met. Meanwhile, ECU also has the function of system fault diagnosis. In case of a fault in a link or an incredible signal value, ECU will set fault information record in RAM fault memory promptly.

  • Page 44: Fuel Tank Cap

    WARNING Do not handle the motorcycle fault by yourself, otherwise it is easy to cause safety risks or accidents. Fuse box 3 In case the fuse is blown, it is needed to check whether there is a fault in the electrical system and replace it with a new fuse with the same ampere after repairing the fault.
  • Page 45 The key will automatically return to the box, and you can pull out the key. NOTE When the key is not inserted, the fuel tank cap cannot be locked, and the key can only be pulled out when the fuel tank cap is safely locked. Do not push on the key when the fuel tank cap is locked or the cap does not lock.
  • Page 46 DANGER Gasoline is very easy to burn and explode under certain conditions, so when adding fuel, the ignition switch must be set in the " " position, do not smoke, determine the area is well ventilated and no spark and other flame, also including the maintenance of the working lamp. Do not add fuel level to underside of refueling port.
  • Page 47 The higher the octane rating of gasoline, the stronger the ability to inhibit engine knocking or cylinder knocking. Be sure to use unleaded gasoline with an octane rating of 92 or above. NOTE Use premium or higher octane unleaded gasoline if the engine is knocking or knocking.
  • Page 48 Front adjustment pull rod/Rear adjustment pull The camber Angle of the main car can be adjusted by rotating the lead screw to adjust the length of the front and rear pull rods. When rotating clockwise, the length of the tie rod becomes shorter and the camber Angle becomes smaller, whereas the camber Angle becomes larger.
  • Page 49 WARNING In order to drive safety, the side of the three-wheeled motorcycle needs to have a certain camber Angle, do not adjust at will, in order to avoid rollover accident. Stuck pipe joint Adjust the embedment length of the clamp joint and adjust the front beam of the side car.
  • Page 50 WARNING In order to drive safely, the side three-wheeled motorcycle needs to have a certain front bundle, do not adjust at will, in order to avoid rollover accident.
  • Page 51 Sidecar switch combination(CJ700B-A/CJ700B-2) ① CIGARETTE LIGHTER /12V VEHICLE POWER CONNECTOR ② VOLTAGE/AMMETER ③ USB CONNECTOR ④ SPOT LIGHT SWITCH ⑤ FOG LIGHT SWITCH Cigarette lighter /12V vehicle power connector① When in use, open the cover, the connector provides 12V direct current. NOTE Be sure to cover it after use to avoid short circuit and circuit failure caused by water.
  • Page 52 ② voltage/ammeter Displays the current battery voltage of the vehicle and the current through the cigarette lighter or 12V power connector NOTE When the voltmeter shows voltage below 12.8V, the battery should be charged with a charger. ③ connector When in use, open the cover and provide two USB connectors: 5V 1A and 5V 2.1A. WARNING Check whether the rated voltage and current of the appliance are consistent with the voltage of the connector during use to avoid...
  • Page 53 Press the switch "●" point, fog light on. (CJ700B-6) Sidecar switch combination Front fog light switch Press the switch "●" point, fog light on. USB connector When in use, open the cover and provide two USB connectors: 5V 1A and 5V 2.1A. WARNING Check whether the rated voltage and current of the appliance are consistent with the voltage of the connector during use to avoid...

  • Page 54: Spare Tire

    Open the back cover of the side bucket: gently press the handle of the side bucket lock downwards, rotate the lock core with the key to the unlocking state, release the handle to open the back cover. Spare tire The car is fully equipped with a full-size spare tire. Take out the spare tire: First turn the spare tire cover counterclockwise, remove the cover and take out the spare tire.
  • Page 55 Name Name Name Open end wrench 6*100 Internal hexagonal wrench Cross screwdriver 8-10 Open end wrench Spark plug sleeve16# Internal hexagonal wrench 12-14 Open end wrench Nipper pliers 6inch Internal hexagonal wrench 13-15 Open end wrench *100 Spare tire cover wrench Flat-head screwdriver6 24-27 Running-in...

  • Page 56: Start The Engine

    Total vehicle mileage Maximum engine rotation speed 0km～800km 4000r/min 800km～1500km 6000r/min ●It is forbidden to press the starting button while driving and operate the engine at high speed promptly at the beginning of starting. Even after the engine is heated, it should run at idle speed for 2-3 minutes to let the lubricating oil enter all lubricating components of the engine.
  • Page 57 ● Turn the key to the “ ” position. ● Make sure the gear is in neutral. WARNING Do not press the start button for more than 5 seconds continuously, otherwise the starter motor will be overloaded or the battery will lose power. Wait 15 seconds before pressing the start button.
  • Page 58 Starting Engine quickly If the battery is out of power, it must be removed and charged. If you need to start the engine urgently, you can use 12V power supply to start the engine quickly. DANGER Under certain conditions, hydrogen gas produced by battery electrolyte is easy to burn and explode.
  • Page 59 Get ready to drive ● Hold the clutch handle tightly. ● Switch to first gear. Open the accelerator slightly and release the clutch handle slowly. ● When the clutch is fully engaged, it is feasible to step on the gas a little more. ●...
  • Page 60 Reverse gear ● Use the shift lever to keep the engine gear in neutral. ● Turn the shift handle backward with your left hand so that it is in reverse position. ● Step on the shift lever counterclockwise to make the engine gear in reverse position. Observe the road conditions and reverse the vehicle.

  • Page 61: Emergency Stop

    ● Turn the key to the “ ” position. ● Lock the direction lock. Emergency stop Considering the safety and convenience of driving, but also in order to meet the requirements of design and safety, it is also for you, the user, the driver and the vehicle maintenance process may appear DANGER or throttle failure, use this switch to protect personal safety.
  • Page 62 When the PC car is parked on the side of the road at night, the position light should be turned on. Do not turn on the position light for a long time to avoid battery loss. ● If the vehicle is parked in a repair room or other building, ensure that there is good ventilation and no flames or sparks inside.
  • Page 63 Fuel evaporation system When the fuel evaporation system fails, please contact the Changjiang Service shop for repair. Do not modify the fuel evaporation system, which may result in non-compliance with the fuel evaporation emissions regulations. After disassembly and maintenance, check that the pipe connection should be good, and the pipe joint should be free of air...

  • Page 64: Safe Driving

    leakage, blockage and other phenomena; Hose without extrusion, rupture, damage and so on. The fuel vapor in the fuel tank is released into the carbon tank through the desorption pipe. When the engine stops working, the active carbon in the carbon tank absorbs the fuel vapor. When the engine is working, the fuel vapor in the carbon tank is released into the engine combustion chamber through the desorption pipe to participate in combustion, preventing the fuel vapor from directly discharging into the atmosphere and causing environmental pollution.
  • Page 65 To prevent collision with vehicles, you must wear protective clothing when driving. Without protective clothing, you cannot guarantee your personal safety. Before changing lanes, check the cars on your left, right, and behind you to make sure it's safe to cross. Don't just rely on the rear view mirror, you must judge the distance and speed of other vehicles, otherwise it is easy to crash.
  • Page 66 Avoid unnecessary braid entangling the driver and vehicle. Routine safety inspection It is needed to check the following matters before driving every day to form this habit to ensure the safety and reliability of your vehicle. In case of finding any abnormalities, please read the adjustment chapters or contact your dealer for repair.
  • Page 67 Nuts, bolts, fasteners: Check the torques and tightness levels of control parts, suspension parts, shafts and all control parts. Control: The action should be flexible and smooth, but the locking parts should not be loose. It cannot be entangled by the control cable. Braking: In case the brake friction plate is worn, the minimum effective thickness should be greater than 1mm.

  • Page 68: Maintenance And Adjustment

    Tire: When driving at high speed, the key to safe driving is that the tire should be firm and in good condition. It is needed to check the air pressure comprehensively for guaranteeing the stable rotation. Fuel: It is important to ensure sufficient fuel and smooth fuel supply when driving at high speed. Engine oil: To avoid the fault of the engine and the out of control of the vehicle, it is needed to make sure that the oil level is between the upper and lower scale lines of the oil observation window and even as far as possible in the middle.
  • Page 69 #: It is needed to shorten the maintenance period when driving in bad conditions (such as dust, humidity, mud, high-speed driving or frequent starting/flameout, etc.). 1. Regular inspection (engine-related terms) Period Whichever *The total mileage shows the number km x 1000 comes Matter first...
  • Page 70 Idle speed - ● ● ● ● inspection Fuel 1 year ● ● ● ● leakage (fuel pipeline) - inspection Fuel pipe 1 year ● ● ● ● damage - inspection Fuel pipe 1 year ● ● ● ● installation inspection Throttle ●...
  • Page 71 Coolant 1 year ● ● ● ● leakage - inspection Radiator, 1 year ● ● ● ● water pipe damage - inspection Air intake ● ● ● system damage - inspection 2. Regular inspection (chassis-related terms) Period Whichever *The total mileage shows the number km x 1000 comes Matter first...
  • Page 72 Clutch control ● ● ● ● (clearance, engagement, disengagement) - inspection Drive chain 600km lubrication - inspection # Drive chain 1000km tightness - inspection # The wearing of ● ● ● drive chain - inspection # The wearing of ● ●...
  • Page 73 Rim and tire Tire air 1 year ● ● ● ● pressure - inspection Rim / tire ● ● ● damage - inspection The wearing ● ● ● and the abnormal wearing of tire surface - inspection Rim bearing 1 year ●...
  • Page 74 ● ● ● seat bearing - inspection Period Whichever *The total mileage shows the number km x 1000 Matter comes (chassis) first Every other Braking system Braking 1 year ● ● ● ● ● ● ● fluid leakage - inspection Braking 1 year ●...
  • Page 75 ● ● ● ● ● ● wearing of braking plate - inspection Braking 1 year ● ● ● ● ● ● ● fluid pipeline installation - inspection Braking 6 months ● ● ● ● ● ● ● fluid level - inspection Braking 1 year...
  • Page 76 action) - inspection Braking ● ● ● ● ● ● ● lamp switch operation - inspection Suspension Front fork/rear shock ● ● ● absorber (smooth cushioning) - inspection Front 1 year fork/rear shock ● ● ● absorber oil leakage -...
  • Page 77 inspection Period Whichever *The total mileage shows the number km x 1000 Matter comes (chassis) first Every other Operating system Steering 1 year ● ● ● ● clearance - inspection Steering 2 year ● ● ● bearing - lubrication Electric system Lighting 1 year...
  • Page 78 operation - inspection Headlamp 1 year ● ● ● optical shaft - inspection Engine 1 year ● ● ● flameout switch operation - inspection Alarm 1 year ● ● ● system - inspection Chassis chassis 1 year ● ● ● components lubrication Bolt, nut...
  • Page 79 ● ● ● ● torque - inspection ● Fuel evaporation system - inspection 3、定期更换 3. Regular replacement Period Whichever *The total mileage shows the number km x 1000 Replacement comes matter first Every other Air filter 2 years element # Engine oil # Half a Every other 3000km (500km for the first time)
  • Page 80 ● Fuel pipe 4 years ● Coolant 2 years Radiator, 2 years ● water pipe Braking 4 years ● fluid pipeline Braking 2 years ● ● fluid (front/rear) Rubber seal 4 years ● of the main pump Sparking ● ● ●...

  • Page 81: Engine Oil

    Engine oil To guarantee the normal operation of the engine, transmission mechanism and clutch and other moving parts, it is necessary to ensure that the oil level in the engine is between the upper and lower scale lines of the oil observation window.
  • Page 82 moving parts to sinter. ● In case the vehicle is just in use, it is necessary to wait a few minutes to drain the engine oil. ● It is needed to check the engine oil level through the oil observation window. In case of parking the vehicle on the level ground, the oil level must be between the upper and lower scale lines of the oil observation window.

  • Page 83: Torque Tightening

    NOTE If you do not have the professional tool, please contact your dealer. ● Apply a thin oil film on the sealing ring and tighten it according to the specified torque. ● Install the oil draining bolt with a new washer. NOTE Replace all gaskets with new ones ●...
  • Page 84 When the oil filter is not changed: 2.0L When the oil filter is changed: 2.2L When the engine oil is completely drained: 2.6L is required to use APISH level oil and above. The first choice is JASO MA2 certified oil and the second is JASO Ma certified oil. Although 10W-40 is one of the recommended oils to meet most ambient temperature conditions by us.

  • Page 85: Radiator And Cooling Fan

    Cooling system Radiator and cooling fan It is important to check whether the radiating fin is deformed or blocked by sediment and clean the radiator with tap water. DANGER Keep your hands and clothes away from the fan when it is rotating.
  • Page 86 Radiator pipeline Before daily driving, it is important to check whether the radiator pipeline is leaked, cracked, aged and rusted and whether the joint is leaked or loose, etc. Besides, it is needed to regularly perform the inspection according to the maintenance chart.
  • Page 87 WARNING If tap water is added to the cooling system, scale will accumulate in the cooling water pipeline, and seriously affect the cooling system. If the ambient temperature is below zero, add antifreeze to the coolant to ensure that no ice will occur in the cooling system.
  • Page 88 NOTE When coolant is added to the cooling system, it is green in color and contains glycol. When the ambient temperature is -35℃, the coolant ratio concentration is 50%. Level inspection of coolant ● Keep the longitudinal plane of the car body perpendicular to the horizontal ground. ●...

  • Page 89: Intake And Exhaust System

    Distilled water can be added to the secondary tank in case of emergency, however, the concentration of antifreeze mixture must be adjusted as soon as possible. WARNING If the coolant needs to be replenished frequently, or the coolant in the sub-tank is often sucked dry, the cooling system may leak, contact your dealer to check the cooling system.

  • Page 90: Intake Valve

    exhaust gas into an electrical signal to be transmitted to the ECU. When the ECU determines that the exhaust combustion is not complete, the ECU redetermines the injection volume of the injector according to the throttle position sensor's throttle opening signal and the intake temperature sensor's intake temperature signal, so that the oil and gas mixing ratio can be effectively adjusted, and finally ensure the thorough combustion of oil and gas.

  • Page 91: Throttle Control System

    Air filter clogging will reduce engine intake, increase fuel concentration, reduce engine efficiency and cause spark plugs to drown. The filter element of the air filter must be cleaned according to the provisions of the regular maintenance chart. When driving in dusty, wet and muddy conditions, the air filter element must be maintained by your dealer more frequently than the recommended regular maintenance.

  • Page 92: Idle Speed

    ● Loosen the lock nut of the fuel door cable on the right hand PC switch and turn the pump Adjust the nut of the throttle cable to make the throttle hand PC clearance suitable. ● Adjust the throttle cable gap until the throttle hand PC is fully back. ●...

  • Page 93: Throttle Body

    Improper idle speed adjustment will cause unsafe driving. Idle speed: 1400r/min±50r/min Throttle body The throttle limit screw on the throttle body has been precisely set and cannot be adjusted. Check whether the idling speed of the vehicle is stable. If the idling speed is not stable, please appoint the professional service personnel of the maintenance unit to check and deal with it.
  • Page 94 ● Check the handling performance of the clutch handle, and the cable should be flexible. If the clutch operation is abnormal, contact your dealer to check. ● Check the clearance of the clutch handle. Clearance: 2mm ~ 3mm if the clearance is not correct, adjust the clutch handle clearance.

  • Page 95: Drive Chain

    After adjustment, start the engine, check the clutch should work smoothly and return flexibly. Drive chain The tightness and lubrication of the drive chain must be checked before daily driving, and the safety matters stipulated by regular maintenance must be observed to prevent excessive wear of the drive chain. If the drive chain too much wear, or adjustment is not appropriate, cause the chain is too loose or too tight can cause the chain to fall off or produce resistance.
  • Page 96 Standard value：10mm-20mm Adjustment ● Loosen the chain regulator lock nut. ● Remove the cotter pin of the right axle lock nut and loosen the rear axle lock nut. ● If the chain is too loose, turn the left and right adjusting nut clockwise, and the left and right adjusting amount is equal.
  • Page 97 ● Turn the adjusting nut until the chain tightness is adjusted properly. ● Ensure that the left and right displacement of the rear axle on the rear fork is consistent. NOTE Rear axle mounted on rear fork left and right scale line consistent.
  • Page 98 NOTE When inserting a cotter pin, if the nut slot is not aligned with the pin hole of the shaft, turn the nut clockwise to the next Angle. The Angle between the cotter pin and the vertical horizontal ground must be within 30°.
  • Page 99 DANGER For your safety, use a standard chain. When the chain is stretched, the PC chain can not be cut short and then installed back on the car for use. Must contact the dealer for a new chain. ● Rotate the rear wheel to check the wear of the chain roller and the loosening of the chain link node. ●...
  • Page 100 ● If this happens, contact your dealer for a new chain or sprocket. lubrication The sprocket and chain must also be lubricated when driving on rainy or wet roads, or when the sprocket and chain appear dry. The use of high viscosity oil such as: recommended SAE90 than low viscosity oil in the sprocket and chain store longer, can reduce the frequency of lubrication.

  • Page 101: Brake Fluid Requirement

    Brake fluid requirement Use only the DOT4 brake fluid type marked on the oil cup. WARNING Brake fluid should not splash onto the surface of plastic parts or coated parts. Do not leave the brake fluid exposed to air for a long time or unsealed for a long time.
  • Page 102 ● If the brake fluid level is lower than the lower limit scale line, check whether the brake fluid pipeline leakage and add brake fluid to the upper limit scale line of the oil cup. The upper limit scale of the front brake oil cup is on the inside, which can be seen only when the oil cup cover is opened.
  • Page 103 ① Rear brake oil cup ② upper limit scale line ③ lower limit scale line Brake fluid replacement Brake fluid replacement must be done by contacting your dealer. Front, rear and side brake disc and brake friction disc will be worn in the process of long-term use, and must be checked or replaced according to maintenance regulations.

  • Page 104: Front Fork

    Front fork Front fork handling and leakage of damping oil must be checked according to periodic maintenance chart. Check the front fork ● Hold the front brake handle and compress the front fork several times to check that it works smoothly. ●...
  • Page 105 Rear/side shock absorption Rear/side shock absorbers must be inspected for handling and leakage of shock oil as specified in the periodic maintenance chart. Check the shock absorber ● Compression cushion after several checks/side shock absorber work smoothly. ● Observe the shock absorber for leakage. ●...
  • Page 106 Tire Load and tire pressure Improper tire pressure or exceeding tire load limits may affect handling and vehicle performance and cause loss of control. We recommend a maximum load of 225 kg, including driver, luggage and accessories. ● Remove valve nozzle cover. ●...
  • Page 107 Measure the depth of the tire tread according to the regular maintenance drawing, and replace the new tire when the wear reaches the minimum service limit. Minimum service depth of tire surface Front wheel 0.8mm～1mm Rear wheel 0.8mm～1mm Side wheel 0.8mm～1mm ●...
  • Page 108 should not exceed 109km/h at any subsequent time. When driving on the highway, ensure that the maximum speed is below the legal limit. Tyre specification CJ700B-A/CJ700B-2 CJ700B-6 Front wheel 4.0-19 Front wheel 120/80-17 Rear wheel 4.0-19 Rear wheel 120/80-17 Side wheel 4.0-19 Side wheel 120/80-17...
  • Page 109 The surface of the new tire is smooth and can cause loss of control and injury. After 160km of run-in period, the tire surface can form normal friction surface. Avoid sudden, extreme braking, extreme acceleration and sharp turns during run-in. Battery The car is equipped with maintenance-free battery, so it is not necessary to check the battery electrolyte level or add distilled water.

  • Page 110: Battery Charging

    Battery maintenance Ensure that the battery is fully charged; otherwise, the battery will be damaged. If your vehicle is rarely driven, check the battery voltage weekly with a voltmeter. If the battery voltage is below 12.8V, you must use a charger to charge the battery (contact your dealer to check).
  • Page 111 Remove battery(CJ700B-A/CJ700B-2) ● Remove the battery case strap bolt and take off the battery case cover. ● Disassemble the positive and negative cables from the battery and remove the battery. ● Use carbonated water and water to clean battery terminals, positive and negative cable terminals must also be cleaned.
  • Page 112 When a battery is installed, the connection sequence of the positive and negative terminals is the opposite of that when the battery is removed. WARNING Negative and positive connection can seriously damage the electrical system. ● After the positive and negative terminals are connected, apply conductive grease to the terminals and terminals to prevent corrosion.
  • Page 113 Together. The brake light is integrated with the left rear position light. Headlamp light adjustment (CJ700B-A/CJ700B-2) The height of the low/high beam is adjustable. ● Loosen the fastening bolts on both sides of the headlamp. ● Turn the lamp holder until the beam fits. ●...
  • Page 114 The front and rear wheels hit the ground and the driver sits on the vehicle to adjust the far/near optical axis. Adjust the far/near optical axis to suit local regulations. Cleaning car General preventive measures Keep the appearance of your vehicle clean and ensure that the vehicle is driven under optimal performance, which will extend the service life of the vehicle.
  • Page 115 Washing the car ● Rinse the dirt off the motorcycle with cold water. ● Moderately mix a bucket of cleaning agent (special for cleaning motorcycles or cars) with a bucket of clean water. Use a soft cloth or sponge to clean your vehicle. If needed, mix a bucket of light oil remover to clean oil or grease dirt.
  • Page 116 Decorative surface After washing the car, polish the surface of the metal and plastic parts with a motorcycle or car wax. Wax must be applied every three months or if necessary to avoid satin or dull finish on the surface of the coating. Ensure that the wax used is a non-abrasive product and that the instructions are followed.
  • Page 117 Chromium alloy and non-coated aluminum parts will be oxidized by air, the surface becomes dull and lustrous, must be cleaned with descaling agent, and the use of polish. Aluminum coated wheels and non - coated wheels must be cleaned with special detergent. Leather products, vinyl products and rubber products If your motorcycle has leather products, you must use a special cleaning agent for leather products.
  • Page 118 Store Preparation before storage ● Clean the vehicle thoroughly. ● Let the engine work for about 5 minutes to let the oil get hot, stop the engine and drain the oil from the engine. DANGER Motorcycle oil is toxic, used oil should be thoroughly disposed of. Keep the PC out of the reach of children.
  • Page 119 ● Allow the engine to operate at idle and drain fuel from the fuel system until the engine automatically stalls (NOTE: Remove fuel pump connector or damage the fuel pump. If the motorcycle is stored for a long time, the fuel will deteriorate and block the fuel system).
  • Page 120 Read all warning messages on your motorcycle carefully and obey them before driving for the first time. See the object for details and corresponding positions on the motorcycle. If the Parameter in the instruction manual is inconsistent with the content of the WARNING label on the car, the content of the WARNING label on the car shall prevail.
  • Page 121 the fault code has not been cleared by the fault diagnosis instrument, the fault light will continue to blink at a frequency of 2Hz when the ignition switch is turned on again for the first time after extinguishing, and the fault light will be extinguished after starting the engine. When the engine is powered on for the second time, the fault light is steady on until the fault light is extinguished after starting the engine.
  • Page 122 P0038 上游 2 缸氧传感器加热控制电路电压过高 O2 Sensor 2 Heater Contr. Circ. Open P0107 进气压力传感器对地短路 Manifold Abs.Pressure or Bar.Pressure Low Input 说明（UAES） No Pcode Decription(UAES) P0108 进气压力传感器对电源短路 Manifold Abs.Pressure or Bar.Pressure High Input P0112 进气温度传感器信号电压过低 Intake Air Temp.Circ. Low Input 10 P0113 进气温度传感器信号电压过高 Intake Air Temp.Circ.
  • Page 123 23 P0201 1 缸喷油器控制电路开路 Cylinder 1- Injector Circuit 说明（UAES） No Pcode Decription(UAES) 24 P0261 1 缸喷油器控制电路对地短路 Cylinder 1- Injector Circuit Low 25 P0262 1 缸喷油器控制电路对电源短路 Cylinder 1- Injector Circuit High 26 P0202 2 缸喷油器控制电路开路 Cylinder 2- Injector Circuit 27 P0264 2 缸喷油器控制电路对地短路 Cylinder 2- Injector Circuit Low 28 P0265 2 缸喷油器控制电路对电源短路...
  • Page 124 Fuel Pump “A” Control Circuit /Open 39 P0627 油泵继电器控制电路开路 说明（UAES） No Pcode Decription(UAES) Fuel Pump “A” Control Circuit Low 40 P0628 油泵继电器控制电路对地短路 Fuel Pump “A” Control Circuit High 41 P0629 油泵继电器控制电路对电源短路 42 P0650 MIL 灯驱动级电路故障 Malfunction Indicator Lamp Control Circ. 43 P0691 风扇控制电路对地短路...
  • Page 127 Common faults and causes of motorcycle Condition Component Fault cause Disposal method position There is no fuel in the tank Add fuel The oil pump is blocked or damaged. The fuel Clean or replace Fuel system quality is poor Fault of sparking plug: too many deposited carbon Check or replace and long service time Fault of sparking plug cap: poor contact or burning...
  • Page 128 Check or replace Check or replace Unable to Check or replace start Air valve Excessive carbon deposited in intake, exhaust valve Repair or replace piston and piston: poor fuel quality and poor oil quality Clutch slipping: poor oil quality, long service time Clutch Adjust or replace and overload...
  • Page 129 Air filter The air filter is blocked Clean or adjust Cable The poor contact occurs in the circuit Adjust Left and right The poor contact occurs in the switch or the switch Adjust or replace headlamp switches is damaged and tail Headlamp Inspection of bulb and lamp seat lamp do Adjust or replace...

This manual is also suitable for:

Cj700b-aCj700b-2Cj700b-6

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