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ATiB ROTATOR 360 Instructions For Use Manual

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INSTRUCTION MANUAL
FOR USE
ROTATOR 360°
TYPE 301
I-D02-01-57 - Rev.3

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  • Page 1 INSTRUCTION MANUAL FOR USE ROTATOR 360° TYPE 301 I-D02-01-57 - Rev.3...

  • Page 2: Table Of Contents

    INDEX ROTATOR 360° TYPE 301 WARNING READ THIS MANUAL VERY CAREFULLY BEFORE STARTING-UP THE MACHINE INDEX ..............................1 1 SAFETY RULES ..........................3 2 INTRODUCTION ..........................4 Use and upkeep of this manual ..................4 Description of equipment ....................5 3 INSTALLATION ..........................
  • Page 3 Rotator maintenance ......................33 6.5.1 Maintenance every 200 hours ..................33 6.5.2 Maintenance every 2000 hours ...................33 7 DISASSEMBLY PROCEDURE ....................... 34 Disassembly attachment from forklift ................34 Fork disassembly ......................35 7.2.1 Fork disassembly – TYPE Standard ................35 7.2.2 Fork disassembly – TYPE RFI ..................36 7.2.3 Fork disassembly –...

  • Page 4: Safety Rules

    1 SAFETY RULES 1 SAFETY RULES Don’t cross the mast Don’t carry passengers Swing 75mm Direction Don’t pass under the load Pag. 3 di 50...

  • Page 5: Introduction

    2.1 Use and upkeep of this manual This “User Manual” (hereinafter referred to as Manual) is supplied together with the A.T.I.B. - ROTATOR 360° TYPE 301 pursuant the CE DIRECTIVE 2006/42/CE date 17/05/2006 and amendments. The information contained here are imperative for the correct use of the attachment and must be known by the personnel who install, use, maintain and repair it.

  • Page 6: Description Of Equipment

    2 INTRODUCTION 2.2 Description of equipment TYPE 301 TYPE 301 WITH SLS TYPE 301RFI Pag. 5 di 50...
  • Page 7 2 INTRODUCTION TYPE 301 PIN TYPE TYPE 301 (WITH AND WITHOUT SLS) TYPE 301RFI PIN TYPE 301RFI PIN TYPE TYPE BOLTED FORKS Pag. 6 di 50...
  • Page 8 2 INTRODUCTION All the A.T.I.B. – ROTATOR 360° TYPE 301 equipment are identified by means of a sticky Tab 1 identification label on attachment ( ) position of identification label on equipment the Picture 1/Picture position of the identification plate (may vary depending on the equipment, 2/Picture 3 ).
  • Page 9 2 INTRODUCTION 1. TYPE It identifies the model of the equipment as shown in the catalogue. 2. CODE It identifies the equipment order code. 3. SERIAL N° It progressively identifies the individual equipment. The series number has been stamped should the tag go missing or be damaged. Always refer to the series number for any kind of information.
  • Page 10 2 INTRODUCTION The A.T.I.B. - ROTATOR 360° TYPE 301 were planned and built to enable the rotation of load transported by forklift and the distance adjustment between fork centres through two- cylinder hydraulic actioning (301RFI). SLI = with INTEGRAL SIDESHIFT...

  • Page 11: Installation

    3 INSTALLATION 3 INSTALLATION Verify the nominal capacity of equipment Tab 1 To check the nominal capacity of equipment, consult the identification label ( pag. WARNING Make sure that the operator of the forklift is aware of the maximum capacity of the attachments, so as NOT to pose a danger to himself and to the people who work in his vicinity.

  • Page 12: Installation

    3 INSTALLATION 3.1 Installation 3.1.1 Attachment installation - TYPE 301 without Sls 1. Before installation, verify the condition of the fork carriage, TYPE 301 ensuring that it is not deformed. 2. Also make sure that the profiles of the fork holding plate are not deformed, in order to allow a good coupling with the equipment.
  • Page 13 3 INSTALLATION 5. Only adjustable eyebolts must be used for handling, which must be screwed into the Picture 5 appropriate side holes ( For handling, use belts or chains appropriately sized for the weight of the equipment, Picture 1/Picture 2/Picture 3 Tab 1 indicated on the identification plate ( pag.
  • Page 14 3 INSTALLATION 7. Screw the two bottom hooks G with bolts so that the attachment is safely mounted on Picture 6 the fork carriage P (with a tolerance max. 1,5mm, ), reaching to the following Tab 3 torques ISO 2328 THREAD TORQUE ISO II...
  • Page 15 3 INSTALLATION 10. NOTE: With the equipment installed, replace the blind iron oil filler cap (F) with the Picture 7 plastic one supplied (P), provided with vent ( Picture 7 11. Connect the hydraulic circuit, making sure that the operating pressure of the pipes is Picture 1/Picture higher than or equal to that indicated on the identification label ( 2/Picture 3...

  • Page 16: Attachment Installation - Type 301 With Sls

    3 INSTALLATION 3.1.2 Attachment installation - TYPE 301 with Sls 1. Before installation, verify the condition of the fork holding plate, TYPE 301 WITH SLS ensuring that it is not deformed. 2. Also make sure that the profiles of the fork holding plate are not deformed, in order to allow a good coupling with the shifting equipment.
  • Page 17 3 INSTALLATION Picture 9 5. Unscrew the lower hooks of equipment and lubricate the slide ( If there are quick releases, simply remove the split pin and rotate them downwards (a). If the standard hooks are present, remove the screws, with the relative washers, which support them (b).
  • Page 18 3 INSTALLATION 8. Screw the two bottom hooks G with bolts so that the attachment is safely mounted on picture 11 the fork carriage P (with a tolerance max. 1,5mm, ), reaching to the following Tab 4. torques ISO 2328 THREAD TORQUE ISO II...
  • Page 19 3 INSTALLATION 11. NOTE. With the equipment installed, replace the blind iron oil filler cap (F) with the Picture 12 plastic one supplied (P), provided with vent ( Picture 12 12. Connect the hydraulic circuit, making sure that the operating pressure of the pipes is Picture 1/Picture higher than or equal to that indicated on the identification label ( 2/Picture 3...

  • Page 20: Fork Installation On The Attachment

    3 INSTALLATION 3.2 Fork installation on the attachment 3.2.1 Fork installation – TYPE Standard Apply the forks after unscrew the fork blocks from fork holders TYPE STANDARD / Picture 13 ); according to the width of the forks, use the most suitable HOOKED ON holes.

  • Page 21: Fork Installation - Type Rfi

    3 INSTALLATION 3.2.2 Fork installation – TYPE RFI Apply the forks after unscrew the fork blocks from fork holders TYPE RFI Picture 15 ); according to the width of the forks, use the most suitable holes. Picture 15 Picture 16 2.

  • Page 22: Fork Installation - Type Pin Type Fb

    3 INSTALLATION 3.2.3 Fork installation – TYPE pin type FB 1. Apply the forks on his fork holders, tightening the relative TYPE “BOLTED Picture 17 screws that lock them ( FORKS” Picture 17 Picture 18 2. Check the correct locking of the forks ( Picture 18 Pag.

  • Page 23: Fork Installation - Type Pin Type

    3 INSTALLATION 3.2.4 Fork installation – TYPE pin type 1. Loosen the snap rings A that lock the sliding bar and position TYPE PIN TYPE them far enough away to be able to insert the forks. 2. With the aid of a rubber hammer, gently push the sliding bar B out of its seat and insert, one at a time, the forks C, taking care not to deform or damage them.

  • Page 24: Fork Install - Type Rfi Pin Type

    3 INSTALLATION 3.2.5 Fork install – TYPE RFI pin type TYPE 301RFI PIN 1. Fully open the fork cylinders. TYPE 2. Relieve the pressure of the hydraulic system and remove the pipes. 3. Loosen the snap rings A that block the slider bar and move at a sufficient distance to be able to insert the forks.

  • Page 25: Hydraulic System

    4 HYDRAULIC SYSTEM 4 HYDRAULIC SYSTEM 4.1 Hydraulic system – TYPE 301 Standard / pin type TYPE 301 STANDARD / PIN TYPE MOTOR Picture 21 4.2 Hydraulic system – TYPE 301 / pin type with Sls TYPE 301 STANDARD / PIN TYPE SLS MOTOR SIDESHIFT CYLINDER...

  • Page 26: Hydraulic System - Type 301Rfi / Rfi Pin Type

    4 HYDRAULIC SYSTEM 4.3 Hydraulic system – TYPE 301Rfi / Rfi pin type TYPE 301RFI / RFI PIN TYPE MOTOR POWER SUPPLY Picture 23 Pag. 25 di 50...

  • Page 27: Hidraulic System - Type 301Rfi / Rfi Pin Type With Sli

    4 HYDRAULIC SYSTEM 4.4 Hidraulic system – TYPE 301Rfi / Rfi pin type with Sli TYPE 301 WITH SLI MOTOR POWER SUPPLY CYLINDERS Picture 24 Pag. 26 di 50...

  • Page 28: Use Rules

    5 USE RULES 5 USE RULES Before using the equipment, check the tightness of the pipes and the correctness of assembly and connection by performing about ten preliminary operations. When using the equipment, it is necessary to follow the instructions listed below: 1.
  • Page 29 5 USE RULES Every ATIB attachments are projected and constructed according to a load positioned (as regards its centre of gravity) at a certain distance from vertical part of the fork. If you need to increase the distance of the center of gravity as regards vertical part of the fork you have to reduce the weight of the load.
  • Page 30 5 USE RULES The affordable stroke can compromise the stability of the forklift. To check the nominal capacity of the combination forklift – attachment ask the producer of the forklift. The condition of the soil, the quickness of the movement of the load and the lifting height can affect the hold of the load and must be taken into consideration as regards specific occasions.

  • Page 31: Integral Sideshift

    5 USE RULES 5.1 Integral sideshift It is the one most frequently used in the ROTATOR 360° TYPE 301 and uses the same cylinders that translate the forks. The stroke depends on the opening and will be equal to zero in maximum opening and minimum closing. Since the stroke of the equipment can be...

  • Page 32: Periodic Maintenance

    6 PERIODIC MAINTENANCE 6 PERIODIC MAINTENANCE Failure to adhere to the norms and established times for maintenance operations, will be detrimental to the good functioning of the equipment and will annul the guarantee conditions. All maintenance operations must be carried out with the forklift motionless and the hydraulic circuit not activated, perimeter the entire maintenance area, using the necessary protective devices and, if it is necessary to disassemble the cylinders, always using a tray or container to recover the oil still present in the cylinder itself.

  • Page 33: Maintenance Every 1000 Hours

    6 PERIODIC MAINTENANCE 6.3 Maintenance every 1000 hours 1. Check the condition of upper and lower sliding devices if an excessively worn component is found, it is recommended to replace the entire assembly of the component in question. Point 6.1 2.

  • Page 34: Rotator Maintenance

    6 PERIODIC MAINTENANCE 6.5 Rotator maintenance 6.5.1 Maintenance every 200 hours 1. Check the hydraulic connections, replacing the worn parts. 2. Check the tightening torque of the bolts of the lower retaining hooks of the equipment and of the fifth wheel fixing bolts. 3.

  • Page 35: Disassembly Procedure

    7 DISASSEMBLY PROCEDURE 7 DISASSEMBLY PROCEDURE 7.1 Disassembly attachment from forklift 1. Relieve the pressure of the hydraulic system. Picture 4 and Picture 9 11, 16). 2. Unscrew the lower hooks of equipment pag. 3. For handling, use belts or chains appropriately sized for the weight of the equipment, indicated on the plate.

  • Page 36: Fork Disassembly

    7 DISASSEMBLY PROCEDURE 7.2 Fork disassembly 7.2.1 Fork disassembly – TYPE Standard TYPE STANDARD / Relieve the pressure of the hydraulic system. HOOKED FORK 2. Remove the forks after unscrewing the fork blocks and having opened the fork stop Picture 27 ratchet ( Open the fork stop ratchet to be able to remove the forks.

  • Page 37: Fork Disassembly - Type Rfi

    7 DISASSEMBLY PROCEDURE 7.2.2 Fork disassembly – TYPE RFI TYPE RFI 1. Relieve the pressure of the hydraulic system. Picture 28 2. Remove the forks after unscrewing the fork blocks ( Picture 28 Pag. 36 di 50...

  • Page 38: Fork Disassembly - Type Pin Type Fb

    7 DISASSEMBLY PROCEDURE 7.2.3 Fork disassembly – TYPE pin type FB TYPE “BOLTED 1. Relieve the pressure of the hydraulic system. FORK” Picture 29 2. Remove the forks after unscrew the relative screws that lock them ( Picture 29 Pag. 37 di 50...

  • Page 39: Fork Disassembly - Type Pin Type

    7 DISASSEMBLY PROCEDURE 7.2.4 Fork disassembly – TYPE pin type 1. Relieve the pressure of the hydraulic system and remove the TYPE PIN TYPE tubes. 2. Loosen the snap rings A that lock the sliding bar and position them far enough away to be able to remove the forks.

  • Page 40: Fork Disassembly - Type Rfi Pin Type

    7 DISASSEMBLY PROCEDURE 7.2.5 Fork disassembly – TYPE RFI pin type TYPE 301RFI PIN 1. Fully open the fork cylinders. TYPE 2. Relieve the pressure of the hydraulic system and remove the tubes. 3. Loosen the elastic rings A that lock the sliding bar and position them far enough away to be able to remove the forks.

  • Page 41: Fork Cylinders Removal (Rfi)

    7 DISASSEMBLY PROCEDURE 7.3 Fork cylinders removal (rfi) 1. Relieve the pressure of the hydraulic system and remove the tubes. Picture 32 2. Remove the forks after remove fork blocks ( Picture 32 Pag. 40 di 50...
  • Page 42 7 DISASSEMBLY PROCEDURE 3. Remove the the fork holders from attachments, after having removed the relative elastic Picture 33 rings that bind them to the cylinders ( Picture 33 4. Remove the cylinders, after removing the relative snap rings that bind them to the Picture 33 equipment structure ( Pag.

  • Page 43: Fork Cylinder Disassembly And Reassembly

    7 DISASSEMBLY PROCEDURE 7.3.1 Fork cylinder disassembly and reassembly If it is necessary to replace the entire cylinder, reassemble everything following the instructions listed in the previous point in reverse, if you also need to replace some cylinder component, proceed as indicated below: 1.

  • Page 44: Sideshift Cylinder Removal (Sls)

    7 DISASSEMBLY PROCEDURE 7.4 Sideshift cylinder removal (sls) 1. Relieve the pressure of the hydraulic system and remove the tubes, making sure to place a tray or container under the fittings to recover the oil still present in the cylinder. 2.

  • Page 45: Sideshift Cylinder Disassembly And Reassembly

    7 DISASSEMBLY PROCEDURE 7.4.1 Sideshift cylinder disassembly and reassembly If it is necessary to replace the entire cylinder, reassemble everything following the instructions listed in the previous point in reverse (use new cylinder), if you also need to Picture 36 replace some cylinder component, proceed as indicated below ( 1.

  • Page 46: Disassembly Of The Fifth Wheel

    7 DISASSEMBLY PROCEDURE 7.5 Disassembly of the fifth wheel 1. Relieve the pressure of the hydraulic system and disconnect the pipes. 2. Remove the attachment from forklift (see the point 7.1 pag 34). 3. Remove the reducing gear and motor from the equipment (see 7.6 point 3). 4.

  • Page 47: Reducing Gear And Motor Disassembly

    7 DISASSEMBLY PROCEDURE 7.6 Reducing gear and motor disassembly 1. Relieve the pressure of the hydraulic system and disconnect the pipes. 2. Remove the attachment from forklift (see the point 7.1 pag 34). 3. Remove the reducing gear and motor from the equipment structure, after removing the Picture 38 relative screws ( Picture 38...

  • Page 48: Breakdowns And Solutions

    8 BREAKDOWNS AND SOLUTIONS 8 BREAKDOWNS AND SOLUTIONS 8.1 Breakdowns and solutions FAILURE CAUSE SOLUTION Too low setting of the maximum Increase the pressure without exceeding pressure valve the maximum limit Insufficient pressure Contact the forklift manufacturer Insufficient strength Worn Pump Replace Worn cylinder seals Replace...

  • Page 49: Lubrication

    8 BREAKDOWNS AND SOLUTIONS 8.2 Lubrication 1. Lubricate the sliding parts using the special grease nipples. 2. Lubricate the sliding gibs and sliding axles / surfaces. 3. Lubrificate fifth weel using the special grease nipples. TYPE 301 SLS Picture 40 TYPE 301RFI Picture 41 Pag.
  • Page 50 8 BREAKDOWNS AND SOLUTIONS TYPE 301 PIN TYPE Picture 42 TYPE 301RFI PIN TIPE Picture 43 Pag. 49 di 50...
  • Page 51 I-D02-01-57 - Rev.3...

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