Comfortmaker QuietComfort FTMA5 Installation Instructions Manual

Fan coil, for r-454b refrigerant 2 thru 5 ton

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FTMA5
Fan Coil, QuietComfort,
for R-454B Refrigerant
2 thru 5 Ton
NOTE: Read the entire instruction manual before starting the
installation.
Fig. 1 - Typical Unit

Table of Contents

Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Check Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mount Fan Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Upflow Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Modular Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Horizontal Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Downflow Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air Ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Heat Staging Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Manufactured Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Leak Dissipation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Leak Dissipation System Self-Test . . . . . . . . . . . . . . . . . . . . . . . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Unit Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Easy Select Configuration Taps. . . . . . . . . . . . . . . . . . . . . . . . . . 13
Accessory Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fan Coil Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . 16
Troubleshooting ECM Motor and Controls . . . . . . . . . . . . . . . . . 16
Start-Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation Instructions
A02332A

Safety Considerations

Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions which
may cause death, personal injury or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with the kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and
work gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and follow all
warning or cautions included in literature and attached to the unit.
Consult local building codes and the current editions of the National
Electrical Code (NEC) NFPA 70.
In Canada, refer to the current editions of the Canadian Electrical Code
CSA C22.1.
Recognize safety information. When you see this symbol
and in instructions or manuals, be alert to the potential for personal
injury. Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which could
result in personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
WARNING
!
PROPERTY OR PERSONAL INJURY
HAZARD
Risk of fire. Flammable refrigerant used.
To be repaired only by trained service personnel. Do
not puncture refrigerant tubing.
Auxiliary devices which may be ignition sources shall
not be installed in the ductwork, other than auxiliary devices listed for
use with the specific appliance. See instructions.
Dispose of refrigerant properly in accordance with federal or local
regulations.
Failure to follow proper R-454B mitigation system installation
instructions can result in property damage, personal injury, or death. If
any fault codes are listed, please troubleshoot to prevent system
malfunction.
on the unit

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Summary of Contents for Comfortmaker QuietComfort FTMA5

  • Page 1: Table Of Contents

    FTMA5 Fan Coil, QuietComfort, for R-454B Refrigerant 2 thru 5 Ton Installation Instructions Safety Considerations NOTE: Read the entire instruction manual before starting the installation. Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury or property damage.
  • Page 2: Cut Hazard

    FTMA5: Installation Instructions Introduction WARNING Model FTMA5 Fan Coil units are designed for flexibility and can be used for upflow, horizontal, or downflow (kits required on manufactured PERSONAL INJURY / PROPERTY DAMAGE HAZARD and mobile home) applications. These units are designed specifically for Failure to follow this warning could result in property damage, personal R-454B refrigerant and must be used only with R-454B refrigerant air injury, or death.
  • Page 3 FTMA5: Installation Instructions A07139A Fig. 2 – Slope Coil Unit in Upflow Application A07140B Fig. 3 – Slope Coil in Horizontal-Left Application (Factory Ready) Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 4: Modular Units

    FTMA5: Installation Instructions FACTORY SHIPPED HORIZONTAL LEFT APPLICATION DISSIPATION SENSOR CABLE ROUTING COIL BRACKET COIL SUPPORT RAIL DRAIN PAN SUPPORT BRACKET DISSIPATION COIL BOARD AIR SEAL BRACKET ASSEMBLY HORIZONTAL DISSIPATION DRAIN PAN SENSOR REFRIGERANT PRIMARY DRAIN CONNECTIONS SECONDARY DRAIN A240079 Fig.
  • Page 5 FTMA5: Installation Instructions 9. Make sure pan cap in fitting door is properly seated on fitting door 11. Align holes with tubing connections and condensate pan to retain low air leak rating of the unit. connections. Reinstall access panels and fitting panel. 10.
  • Page 6: Downflow Installations

    FTMA5: Installation Instructions b. Remove air splitter (B) from coil seal assembly by removing 3 CAUTION screws (Fig. 7 inset). c. Remove filler plate (A) and install air splitter (B) in place of filler PROPERTY DAMAGE HAZARD plate. d. Install filler plate (A) as shown in horizontal right application. Failure to follow this caution may result in property damage.
  • Page 7: Air Ducts

    FTMA5: Installation Instructions Air Ducts Check all factory wiring per unit wiring diagram and inspect factory wiring connections to be sure none were loosened in transit or Connect supply-air duct over outside of 3/4-in. (19mm) flange provided installation. on supply-air opening. Secure duct to flange with proper fasteners for type of duct used, and seal duct-to-unit joint.
  • Page 8 FTMA5: Installation Instructions A240476 Fig. 9 – Fan Coil Wiring with Single-Stage Heat Pump A240477 Fig. 10 – Fan Coil Wiring with Single-Stage Air Conditioner Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 9: Heat Staging Option

    FTMA5: Installation Instructions A240478 Fig. 11 – Fan Coil Wiring with Two-Stage Heat Pump A240479 Fig. 12 – Fan Coil Wiring with Two-Stage Air Conditioner Heat Staging Option A factory authorized disconnect kit is available for installation of all Heat staging of the electric heat package is possible when the Fan Coil is single phase 3kW –...
  • Page 10: Manufactured Housing

    FTMA5: Installation Instructions Units have sweat suction and liquid tube connections. Make suction tube connection first. 1. Cut tubing to correct length. 2. Insert tube into sweat connection on unit until it bottoms. 3. Braze connection using silver bearing or non-silver bearing brazing materials.
  • Page 11: Leak Dissipation System

    FTMA5: Installation Instructions CAUTION CAUTION PROPERTY DAMAGE HAZARD UNIT COMPONENT HAZARD Failure to follow this caution may result in product or property damage. Failure to follow this caution may result in product damage. Shallow running traps are inadequate and DO NOT allow proper Never operate unit without a filter.
  • Page 12: Leak Dissipation System Self-Test

    FTMA5: Installation Instructions For sizes 24, 48-60, the sensor comes factory installed on the delta plate Refer to Fig. 9 through Fig. 12 for low voltage field connections (Fig. Fig. 19). For horizontal right and left, the sensor will need to be between the dissipation board and the thermostat.
  • Page 13: Troubleshooting

    FTMA5: Installation Instructions Troubleshooting Easy Select Configuration Taps For all flash codes, first try power cycling the system to remove the Easy Select taps are used by the installer to configure a system. The code. ECM motor uses the selected taps to modify its operation to a pre-programmed table of airflows (see Table 8 Table...
  • Page 14 FTMA5: Installation Instructions AUX HEAT KW/CFM - Select Heater Range For Size of Electric Heater Installed Installer must select the auxiliary heat airflow approved for application with kW size heater installed. If no heater is installed, this step can be skipped.
  • Page 15: Accessory Installation

    FTMA5: Installation Instructions 4. ENH, enhanced selection, provides a 30-second on-delay with no This configuration provides the following comfort enhancements: airflow / plus 150-second at 70% airflow / no off-delay for added a. A 30-second blower-on delay with 150 seconds at 70% airflow to comfort.
  • Page 16: Fan Coil Sequence Of Operation

    FTMA5: Installation Instructions Troubleshooting ECM Motor and Controls EASY SELECT BOARD TERMINAL WARNING BLOCK ELECTRICAL SHOCK HAZARD Failure to follow this caution may result in personal injury. High voltage is always present at motor. Disconnect power to unit HUMIDISTAT before removing or replacing connectors or servicing motor. Wait at REMOVE least 5 min after disconnecting power before opening motor.
  • Page 17: Troubleshooting Example

    FTMA5: Installation Instructions Start-Up Procedures 12-PIN PLUG (PL-1) ON EASY SELECT BOARD 1. Unplug harness from board. Refer to outdoor unit Installation Instructions for system start-up 2. Check for appropriate voltages on pins with Easy Select Board instructions and refrigerant charging method details. screw terminals jumpered (see Fig.
  • Page 18 FTMA5: Installation Instructions Table 8 – Airflow Delivery (CFM) in Cooling Mode OPERATING MODE SINGLE—SPEED FAN ONLY TWO—SPEED APPLICATION APPLICATION OUTDOOR UNIT High Speed Low Speed UNIT Nominal SIZE Nominal Nominal CAPACITY Cooling High Cooling Cooling Cooling Dehumidity Cooling Dehumidity Cooling Dehumidity —...
  • Page 19 FTMA5: Installation Instructions Table 10 – Airflow Delivery (CFM) in Heat Pump Only Heating Mode OPERATING MODE SINGLE—SPEED FAN ONLY TWO—SPEED APPLICATION APPLICATION OUTDOOR UNIT UNIT High Speed Low Speed SIZE Heat Pump Heat Pump CAPACITY High Heat Pump Heat Pump Heat Pump Heat Pump Comfort...
  • Page 20: Heat Pump Unit

    FTMA5: Installation Instructions Table 12 – Minimum CFM for Electric Heater Application FAN COIL UNIT HEAT PUMP UNIT HEATER SIZE kW SIZE SIZE 8, 9, 10 12, 15 18, 20 24, 30 — — — 1050 — — 1050 1200 —...

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