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Summary of Contents for Hyundai HL660 Series
- Page 1 MOVING YOU FURTHER HL660 Series(*) Reassembly procedure for equipment shipped in container * HL660, HL660L, HL665, HL665L 2018. 09. 05. Hyundai Construction Equipment Oversea Customer Support Dept.
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Page 2: Reassembly Procedure
Reassembly procedure Contents Reassembly procedure Sheet Notice Axles and tire Cabin Assembly 1) Tires See reference #1-1 ① 2) Front and Rear axle See reference #1-2 3) Drive shaft of Front and Rear axle See reference #1-3 4) Pipe of Front and Rear axle See reference #1-4 Hydraulic and Fuel tank 1) Ladder... - Page 3 Reassembly procedure Contents Reassembly procedure Sheet Notice Cabin Assembly 1) Cabin Rubber Mount See reference #3-1 2) Flexible shaft of RPM See reference #3-2 3) Flexible shaft of control lever See reference #3-3 4) Flexible shaft of transmission See reference #3-4 5) Flexible shaft of parking brake See reference #3-5 ③...
- Page 4 Reassembly procedure Contents Reassembly procedure Sheet Notice Coverage parts ④ 1) Front fender See reference #4-1 2) Combination lamp See reference #4-2 ⑤ Tail pipe & pre-cleaner See reference #5 ⑥ Bucket See reference #6 Machine test 1) Fill the oil See reference #7 ⑦...
- Page 5 #1-1 Tire Assemble Remark： ① Assemble tires and axles ② Tightening torque of rim nuts M20 : 750~800N.M Part...
- Page 6 #1-2 Front & Rear axle Assemble Remark： ① 1) Disassemble the front ch assis and the holder 2) Clean the connection bet ween front axle and front c hassis 3) Use bolts and nuts to co nnect front axle and front c hassis Part ②...
- Page 7 #1-3 Drive shaft of Front & Rear axle Assemble Remark： Front Rear ① 1) Assemble front drive shaft on front axle 2) Tightening torque of bolt M12 (8 pieces) : 96~147N.M ② 1) Assemble rear drive shaft on rear axle Part 2) Tightening torque of bolt M12 (8 pieces)
- Page 8 #1-4 Pipe of Front & Rear axle Assemble Remark： ① Front Rear 1) Assemble front axle on the front chassis 2) Mount booster pump to the oil pipe of front axle 3) Assemble the brake pipe on front axle ② 1) Assemble rear axle on Part the rear chassis...
- Page 9 #2-1 Ladder Assemble Remark： ① Assemble the ladder on t he hydraulic & fuel tank ② Tightening torque of M1 2 : 78~104N.M ③ Bolt tightening torque of M10 : 45~59N.M Part ※ Refer to the attached video for more information...
- Page 10 #2-2 Handrail and related parts Assemble Remark： ① Assemble the handrail an d related parts above oil tan k, make sure the right direct ion. Tightening torque of bolt M 10 : 45~59N.M Part ※ Refer to the attached video for more information...
- Page 11 #2-3 Hydraulic oil tank Assemble Remark： ① Assemble the hydraulic oi l tank on the left of the cha ssis; Tightening torque of th e bolt M16 : 195~257N.M ② Assemble returning pipe to the tank，tightening torq ue of bolt M10 : 45~59N.M ③...
- Page 12 #2-4 Fuel tank Assemble Remark： ① Assemble the fuel tank t o the right side of Chassis; Tightening torque of bolt M16: 195~257N.M ② Assemble the returning p ipe on the flange of oil tank. ③ Connect the sucking pipe to the oil filter Part ④...
- Page 13 #3-1 Cabin Rubber Mount Assemble Remark： ① Tightening torque M20 : 226~310N.M ② Assemble the rear mirro r ,left and right. Part ※ Refer to the attached video for more information...
- Page 14 #3-2 Flexible shaft of RPM Assemble Remark： ① Connecting the throttle c able, adjust the throttle shaf t flexible shaft length at 170 (170) ② Adjust the throttle shaft soft shaft as per accelerator status. Part ※ Refer to the attached video for more information...
- Page 15 #3-3 Flexible of control lever Assemble Remark： ① Adjust the length of the shaft ② Adjust the length of the (180) (180) (170) shaft ※ Check control levers after assembling. Part ※ Refer to the attached video for more information...
- Page 16 #3-4 Flexible shaft of transmission Assemble Remark： ① Adjust the length of the f lexible shaft (170) ② Check the operation of c ontrol lever which built-in th e steering column Part ※ Refer to the attached video for more information...
- Page 17 #3-5 Flexible of parking brake Assemble Remark： ① Adjust the length of the shaft ※ Check the parking brake (200) Part ※ Refer to the attached video for more information...
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Page 18: Steering Unit
#3-6 Steering Unit Assemble Remark： ① The steering column asse mbly is assembled, and the steering gear keyway is alig ned with the steering colum n fixing key to ensure that t he alignment is in place ② Tightening torque of bolt M 10 : 45~59N.M Part ※... - Page 19 #3-7 Pipe of brake system Assemble Remark： ① ② ③ Connect the pipes ※ Check the leakage of the pipe ※ The way to check the bra ke system is that pushing th e accelerator pedal and brak e pedal to the end and the machine still not moving for Part ward.
- Page 20 #3-8 Cabin cable harness Assemble Remark： ① Connect the cable harnes s of cabin ② Connect the cable harnes s of accelerate pedal Part ※ Refer to the attached video for more information...
- Page 21 #3-9 Pipe of heater Assemble Remark： ① Connect the pipe of heat er(② Use the hose clamp) ③ Turn the valve counterclo ckwise to open the valve ※ Check the leakage Part ※ Refer to the attached video for more information...
- Page 22 #3-10 Air conditioning system assembly Assemble Remark： ① Connecting air condition er FE tube ② Connecting air conditioni ng EK tube ③ Bundle the harness line with a cable tie ④ Connecting air conditioni ng harness Part ※ Refer to the attached video for more information...
- Page 23 #3-11 Cold start system assembly Assemble Remark： ① Connecting flame prehea ter harness ② Install the igniter, ③ cover the instrument pan el and tighten with screws Part ※ Refer to the attached video for more information...
- Page 24 #4-1 Fenders Assemble Remark： ① Assemble front fender ② Bolt tightening torque M12 : 78~104N.M ③ Bolt tightening torque M16 : 195~257N.M Part ※ Refer to the attached video for more information...
- Page 25 #4-2 Front combination lamp Assemble Remark： ① Assemble the supporter of the front lamp Tightening torque of bolt M 12 : 78~104N.M Part ※ Refer to the attached video for more information...
- Page 26 #5 Tail pipe and pre-cleaner Assemble Remark： ① Clamping muffler and tail pipe (#1), make sure the he ad of the exhaust gas towar ds to the rear direction. ② Assemble the pre-cleaner Part ※ Refer to the attached video for more information...
- Page 27 #6 Bucket Assy Assemble Remark： ① 1.Bolt（#1）tightening t orque M20:376~502N.M ② 2.O- ring assemble（#2） ③After finish, put grease in to the nipple（#3）on the li Part ※ Refer to the attached video for more information...
- Page 28 #7 Test ① After the whole machine is installed, add diesel oil, hydraulic oil, engine oil, transmission oil, water or antifreeze according to the local ambient temperatures ② Machine start procedure 1) Remove the parking link 2) Turn on the power Switch 3) Start the machine 4) Open the front frame cover, remove the booster pump cover...
- Page 29 #7 Test ③ Machine check procedure 1) Repeat the boom lift 2) Repeat the bucket loading and unloading 3) Repeat the left and right steering 4) Repeat the forward and 5) Check each lamp appliance in reverse back breaking action order to work normally several times...
- Page 30 #8 Parts in container 4 tires and 2 fenders, Hydraulic oil tank Machine (After 2 drive axles bucket and 2 Fuel oil tank disassemble) handrail holder Cabin...
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