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ADCO 15DZ-60-SS Service Manual

International packaging machinery
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SERVICE
MANUAL
International Packaging Machinery
(Please have the information above available when calling about this machine)
VOLTS: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 416VAC
PHASE: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 3 Ph
HERTZ: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 50 Hz
AMPERAGE: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 20 Amps
CONTROL VOLTAGE: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 24 VDC
VOLUME: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 10 c.f.m.
PRESSURE: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 95 p.s.i.
ADCO Manufacturing
Our normal business hours are: 7:00 am through 3:30 PM (PST)
MODEL: 15DZ-60-SS
SERIAL #: 5059HG
DATE: 12-22-08
ELECTRICAL REQUIREMENTS:
AIR REQUIREMENTS:
2170 Academy Ave.,
Sanger, California 93657-3795
Phone: (559) 875-5563
Fax: (559) 875-7665
Web: www.ADCOMFG.com
Email: info@adcomfg.com
Monday through Friday
We are closed Saturday and Sunday
Page 0-1
INTRODUCTION
SECTION 0

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  • Page 1 SERVICE INTRODUCTION MANUAL SECTION 0 International Packaging Machinery MODEL: 15DZ-60-SS SERIAL #: 5059HG DATE: 12-22-08 (Please have the information above available when calling about this machine) ELECTRICAL REQUIREMENTS: VOLTS: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 416VAC PHASE: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 3 Ph HERTZ: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 50 Hz AMPERAGE: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 20 Amps CONTROL VOLTAGE: ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ...
  • Page 2 Your ADCO packaging machine has been designed for safe and easy operation. Howev- er, unauthorized personnel should not be allowed to operate or work on your machine.
  • Page 3 Contains the service and maintenance literature for the purchased components used on this machine. If you need additional information about your machine that cannot be found in this Service Manual, Please contact: ADCO Manufacturing APPLICATION ENGINEERING DEPARTMENT 2170 Academy Avenue, SANGER, California 93657.
  • Page 4 SERVICE INTRODUCTION MANUAL SECTION 0 IS IT THE MACHINERY OR THE CARTONS? WHAT EFFECT DOES AGE HAVE ON FOLDING CARTON PERFORMANCE? Flat carton blanks and pre-glued sleeve cartons, that are run over vertical or horizontal car- toning machinery, carton forming and/or closing machines, new or old, from the cheapest to the "Cadillac”...
  • Page 5 SERVICE SAFETY MANUAL SECTION 1 TABLE OF CONTENTS SAFETY RULES ................1-2 SAFETY SYMBOLS ..............1-3 SAFETY PRECAUTIONS ............1-6 LOCKOUT PROCEDURE ............. 1-6 MATERIAL SAFETY DATA SHEETS HOT MELT - H.B. Fuller PHC 9256 ........1-8 LUBRICANT - DOW CORNING - HIGH VACUUM GREASE 1-13 LUBRICANT - LUBRIPLATE SFL SERIES ......

  • Page 6: Safety Rules

    SERVICE SAFETY MANUAL SECTION 1 Disconnecting or bypassing this machine's safety equipment will void the manufacturer's warranty! SAFETY RULES 1. Read and understand the Service Manual and all safety labels before operating this ma- chine. 2. Only a trained person is to be permitted to operate this machine. Training must include in- struction in operation under normal conditions and emergency conditions.

  • Page 7: Safety Symbols

    SERVICE SAFETY MANUAL SECTION 1 SAFETY SYMBOLS The following symbols are used to warn against dangers or possible sources of danger. Become familiar with them! Failure to heed a warning could lead to personal injury and/or damage to the machinery or other equipment. Continued Next Page….
  • Page 8 SERVICE SAFETY MANUAL SECTION 1 SAFETY SYMBOLS, Continued Continued Next Page…. Page 1-4...
  • Page 9 SERVICE SAFETY MANUAL SECTION 1 SAFETY SYMBOLS, Continued LOCK-OUT POINT Page 1-5...

  • Page 10: Safety Precautions

    SERVICE SAFETY MANUAL SECTION 1 SAFETY PRECAUTIONS: 1. Do not reach into the machine through the discharge or infeed openings. 2. Do not reach into or under the equipment while it is running. 3. Use caution around flight lugs, infeed conveyor lugs tracks and sprockets. 4.
  • Page 11 SERVICE SAFETY MANUAL SECTION 1 LOCKOUT PROCEDURE... Continued Before initiating any lockout procedure, make sure the machine has stopped and / or in its zero position. Each lockout point has a large blue and white lock label to identify each lockout point. Glue Unit Disconnect Air Disconnect Electrical Disconnect...
  • Page 12 SERVICE SAFETY MANUAL SECTION 1 Page 1-8...
  • Page 13 SERVICE SAFETY MANUAL SECTION 1 Page 1-9...
  • Page 14 SERVICE SAFETY MANUAL SECTION 1 Page 1-10...
  • Page 15 SERVICE SAFETY MANUAL SECTION 1 Page 1-11...
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  • Page 26 SERVICE INSTALLATION MANUAL SECTION 2 TABLE OF CONTENTS ARRIVAL ..............2-2 POSITIONING ............. 2-3 CONNECTING ELECTRICAL POWER ...... 2-4 CONNECTING AIR ............. 2-5 MACHINE FLOOR PLAN ........... 2-6 Page 2-1...
  • Page 27 SERVICE INSTALLATION MANUAL SECTION 2 This machine was thoroughly tested at the factory prior to shipment. After proper installation, the machine should be ready for operation. ARRIVAL: 1. Inspect the machine thoroughly for damage. 2. Check the shipping vehicle for separate boxes or cartons that may contain parts for the machine.
  • Page 28 SERVICE INSTALLATION MANUAL SECTION 2 POSITIONING: 1. When moving the machine with a fork lift or power lift device positions the lift only in areas that are structurally sound. Be careful not to pinch loose hoses, electrical wires, or conduit under the machine.

  • Page 29: Connecting Electrical Power

    Note: If the voltage is different from specified, contact "ADCO" immediately, to notify them of the discrepancy. Additional equipment may have to be added (i.e. Transformers, Overload heaters, etc.).
  • Page 30 Normally, this assembly is located on the outside of the machine, in a place that is readily accessible. The incoming air pressure should be above 80 PSI. The air regulator on the ADCO machine has been preset; adjustments should not be necessary. For safety reasons, be sure that no one is reaching into the machine when the air supply is turned on.
  • Page 31 SERVICE MAINTENANCE MANUAL SECTION 3 TABLE OF CONTENTS GENERAL MAINTENANCE ........3-2 CLEANING ..............3-2 PRESSURIZED WASHING PROCEDURE ....3-2 LUBE POINTS ............. 3-3 PREVENTATIVE MAINTENANCE SCHEDULE ..3-4 TROUBLE SHOOTING GUIDE ........3-9 Page 3-1...

  • Page 32: General Maintenance

    SERVICE MAINTENANCE MANUAL SECTION 3 GENERAL MAINTENANCE To insure a properly operating machine it is recommended that a routine preventative maintenance schedule be established (one that includes cleaning and lubricating). This sec- tion serves as a supplement to industry standards, and should help in establishing a schedule that is right for this equipment.
  • Page 33 SERVICE MAINTENANCE MANUAL SECTION 3 Lube Points Page 3-3...

  • Page 34: Maintenance

    SERVICE MAINTENANCE MANUAL SECTION 3 Page 3-4...
  • Page 35 SERVICE MAINTENANCE MANUAL SECTION 3 Page 3-5...
  • Page 36 SERVICE MAINTENANCE MANUAL SECTION 3 Page 3-6...
  • Page 37 SERVICE MAINTENANCE MANUAL SECTION 3 Page 3-7...
  • Page 38 SERVICE MAINTENANCE MANUAL SECTION 3 Page 3-8...
  • Page 39 SERVICE MAINTENANCE MANUAL SECTION 3 Page 3-9...
  • Page 40 SERVICE MAINTENANCE MANUAL SECTION 3 Page 3-10...
  • Page 41 SERVICE MAINTENANCE MANUAL SECTION 3 Page 3-11...
  • Page 42 SERVICE LUBE POINTS MAINTENANCE MANUAL SECTION 3 ITEM #7 ITEM #9 ITEM #1 ITEM #2 ITEM #3 ITEM #6 ITEM #8 ITEM #4 ITEM #5 Flange Brg Flange Brg Flange Brg Hub & Bushing Flange Brg Deboss Coder Adj. Shaft Flange Brg Tolomatic ITEM #15...

  • Page 43: Table Of Contents

    SERVICE OPERATION MANUAL SECTION 4 TABLE OF CONTENTS START-UP / SHUT-DOWN PROCEDURE ............4-2 DESCRIPTION OF MACHINE OPERATION ........... 4-5 CONTROL PANEL ..................4-12 EMERGENCY STOP BUTTONS .............. 4-12 START BUTTON ..................4-12 STOP/RESET BUTTON ................4-13 VACUUM OFF/ON SWITCH ..............4-13 GLUE OFF/ON SWITCH ................

  • Page 44: Start-Up Procedure

    SERVICE OPERATION MANUAL SECTION 4 START-UP PROCEDURE 1. Before starting the machine; A. Make sure there are no tools left in the machine. B. All personnel should be clear of the machine. 2. Turn the Main Electrical disconnect to “ON” (figure 1). 3.
  • Page 45 SERVICE OPERATION MANUAL SECTION 4 Continued from previous page 6. Turn the Glue to “ON” (figure5), to activate the glue guns. 7. Turn the Vacuum to “ON” (figure 6), to activate the vacuum for picking. 8. With the control Panel buttons activated and the hopper filled with the proper cartons, the Machine is ready to “Start”.

  • Page 46: Shutdown Procedure

    SERVICE OPERATION MANUAL SECTION 4 SHUT-DOWN PROCEDURE 1. Before shutting the machine down, continue to run the machine until ALL the products have been run through the machine. 2. Press the “CYCLE STOP” button (figure 1) when all product is discharged from the machine.
  • Page 47 SERVICE OPERATION MANUAL SECTION 4 ASSUMPTION: All pictures and steps in this Machine Operation are shown consecutively, unless otherwise stated. The flow is downstream, from the carton hopper to the discharge of the machine. With the proper cartons loaded in the hopper, the machine is ready to Start.
  • Page 48 SERVICE OPERATION MANUAL SECTION 4 The rotary feeder rotates to the cartons in the hopper where a carton is picked from the carton hopper. FLOW The rotary feeder then places the carton into the flight chains. Page 4-6...
  • Page 49 SERVICE OPERATION MANUAL SECTION 4 FLOW The carton advances downstream, where on the non-load side the leading minor flap is plowed closed, and the trailing minor flap is tucked closed. FLOW The carton advances downstream, where it enters the load table section.
  • Page 50 SERVICE OPERATION MANUAL SECTION 4 FLOW The carton then passes by the ink coder (ink wheel removed), where the coder codes a date / batch code onto the flap. FLOW The carton advances downstream, where on the load side the leading minor flap is plowed closed and the trailing minor flap is tucked closed.
  • Page 51 SERVICE OPERATION MANUAL SECTION 4 FLOW The carton advances downstream, where the bottom major flaps are plowed closed. PE-1 GLUE PHOTO-EYE The carton advances downstream, where the PE– 1 glue photo- eye is blocked activating the glue guns. Page 4-9...
  • Page 52 SERVICE OPERATION MANUAL SECTION 4 FLOW The glue is applied to the closed bottom major flaps. FLOW Then the upper major flaps are plowed closed. Page 4-10...
  • Page 53 SERVICE OPERATION MANUAL SECTION 4 FLOW After being plowed closed it enters the side compression rails. Here the glue is evenly spread and cooled. The flight chains then push the cartons out of the machine to a customer supplied conveyor or table. Page 4-11...

  • Page 54: Control Panel

    SERVICE OPERATION MANUAL SECTION 4 MAIN CONTROL PANEL EMERGENCY STOP BUTTONS - The Emergency Stop Buttons will bring the machine to an immediate stop. These should only be used when there is a threat to an indi- vidual or if the machine will become damaged. If the machine needs to be stopped normally, use the Stop / Reset Button.

  • Page 55: Speed Dial

    SERVICE OPERATION MANUAL SECTION 4 (Continued from page 4-12) stop the machine under normal operating conditions. MACHINE RESET - The Reset is for resetting the control functions when a machine fault or Emergency stop has been activated. When machine functions have been changed, the reset button must be used to reset the machine for starting again.

  • Page 56: Emergency Stop Locations

    SERVICE OPERATION MANUAL SECTION 4 EMERGENCY STOP LOCATIONS Page 4-14...

  • Page 57: Guard Door Interlocks

    SERVICE OPERATION MANUAL SECTION 4 Guard Door Interlocks The machine is equipped with electrically interlocked guards that stop the machine when a door is opened during the running of the machine. This is to protect the operators, and keep them from reaching into the machine while it is running. **WARNING** DO NOT ALTER THE GUARD INTERLOCK SYSTEM AS PERSONAL INJURY...

  • Page 58: Overload Stop

    SERVICE OPERATION MANUAL SECTION 4 Overload Stop OVERLOAD DETENT CLUTCH This machine is equipped with a detent clutch that disengages the drive motor from the machine when a jam occurs. This feature is to help prevent damage and injury to the operator. When the overload kicks out, find and clear jams before restarting the motor.

  • Page 59: Glue System

    SERVICE OPERATION MANUAL SECTION 4 MAIN GLUE UNIT GLUE GUN, 1 of 2 GLUE SYSTEM Before starting the machine, the glue should be allowed to come to full operating  temperature. Typically, the unit needs a minimum of 1/2 hour to warm-up. See the glue unit manual shipped with this machine for complete instructions.
  • Page 60 SERVICE ADJUSTMENTS MANUAL SECTION 5 TABLE OF CONTENTS BLANK MACHINE ADJUSTMENT SETTINGS (MAS) ........5-A MACHINE DEFAULT SETTINGS ..............5-2 MACHINE LAYOUT ..................5-3 MACHINE SECTIONS; HOPPER AND FEEDER ................5-4 FEEDER ....................5-5 HAND LOAD SECTION ................5-6 CLOSING AND GLUING ................5-7 CHANGEOVER SEQUENCE ................

  • Page 61: Machine Default Settings

    SERVICE ADJUSTMENTS MANUAL SECTION 5 MACHINE DEFAULT SETTINGS Glue System Settings Hot Melt System Manufacturer: Nordson Model #: Problue4 1022230A Serial #: SAO8L54278 Applicator Settings Pump: 30 PSI Tank Temp: 350 Degrees Hose(s) #1: 350 Degrees Gun(s) #1: 350 Degrees #2: 350 Degrees #2: 350 Degrees Hot Melt Manufacturer:...

  • Page 62: Machine Layout

    SERVICE ADJUSTMENTS MANUAL SECTION 5 MACHINE LAYOUT Carton Hopper and Mount Carton Feeder Mount Carton Feeder Upstream Vertical Tucker Nose Piece Electrical Cabinet Adjustable Strongback Air Drop Control Panel Strongback Adjustment Downstream Horizontal Tucker Overhead Adjustments (6) Fixed Strongback Glue Guns (2) Flight Adjustment / Squaring Hubs (2) Glue Unit...

  • Page 63: Machine Sections

    SERVICE ADJUSTMENTS MANUAL SECTION 5 MACHINE SECTIONS Hopper and Feeder Section Carton Feeder Carton Hopper Hopper In /Out Hopper Vertical Adjustment Speed Controls Hopper Feeder Drive Mount and Mount Page 5-4...
  • Page 64 SERVICE ADJUSTMENTS MANUAL SECTION 5 Feeder Section Carton Feed- Hopper Tabs Backup Lug Nose Piece (Short Lugs) Pre-Breaker Bars Pusher Lug (Tall Lugs) Page 5-5...

  • Page 65: Hand Load Section

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Hand Load Section Overhead Rail Overhead Top Major Flap Guide (Clear) Overhead Rail Nose Piece Adjustment Vertical Tuck- Pusher Vacuum and Glue (Tall Lugs) Timing Cams Page 5-6...

  • Page 66: Closing And Gluing

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Closing and Gluing Section Nordson Unit PE-1 Glue Eye Overhead Overhead Top Major Rails Flap Guide (Clear) Glue Guns Compression Rails Page 5-7...

  • Page 67: Changeover Sequence

    SERVICE ADJUSTMENTS MANUAL SECTION 5 CHANGEOVER SEQUENCE The following list is to help you with changing your machine over to a new size carton in an orderly sequence. It is arranged to help you go through changeover quickly. This sequence does not necessarily have to be followed in order, and all adjustments may not be necessary.

  • Page 68: Step 1: Hopper In/Out

    SERVICE ADJUSTMENTS MANUAL SECTION 5 CHANGEOVER PROCEDURE Step 1: Hopper In / Out Note: The adjustment settings for this machine are recorded on the “Machine Adjustment Settings” sheet located at the beginning of this Section. Scale and Pointer Adjustment Wheel To adjust the hopper in and out, 1.1 Turn the adjustment wheel until the pointer is at the desired point on the scale.

  • Page 69: Step 2: Hopper Up/Down

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Step 2: Hopper Up / Down Ratchet Wrench Locking Nut Scale and Pointer To adjust the hopper up and down, 2.1 Loosen the locking nut then slide it down with enough room to adjust the hopper. 2.2 Turn the ratchet wrench until the pointer is at the desired loca- tion on the scale.

  • Page 70: Step 3: Rotary Feeder Up/Down

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Step 3: Rotary Feeder Up / Down Ratchet Wrench Locking Nut Scale and Pointer To adjust the feeder up and down, 3.1 Loosen the locking nut then slide it down with enough room to adjust the feeder. 3.2 Turn the ratchet wrench until the pointer is at the desired location on the scale.

  • Page 71: Step 4: Vertical Tucker

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Step 4: Vertical Tucker Adjustment Nose Rail Adjustment Bolts 1.For Adjusting from a Small to Large Carton a. In jog mode, pick several cartons and stop them just before the Vertical Tucker Blade. b. Retard (adjust counter-clockwise) the vertical tucker blade so that the trail- ing minor is in front of the blade.
  • Page 72 SERVICE ADJUSTMENTS MANUAL SECTION 5 (Continued from page 4-12) 2. For Adjusting from a Large to Small Carton a. In jog mode, pick several cartons and stop them just before the vertical tucker blade. b. Advance (adjust clockwise) the vertical tucker blade so that the trailing minor is in front of the blade.

  • Page 73: Steps 5 And 6: Upstream Overhead Rail

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Steps 5 and 6: Upstream Overhead Rail Adjustment Adjustment Handle Scale and Pointer Adjustment Handle Scale and Pointer To adjust the overhead up and down, 5.1 Loosen the upstream adjustment handle. 5.2 Slide the rail up and down the post until the pointer is at the desired location on the scale.

  • Page 74: Step 7: Strongback

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Step 7: Strongback Adjustment Adjustment Crank Handle Non-Adjustable Strongback Flow Read Point Adjustable Strongback To adjust the strongback in and out, 7.1 Place a tape measure across the two strongbacks. 7.2 Turn the crank handle until the desired distance is achieved. Page 5-15...

  • Page 75: Steps 8 And 9: Downstream Non-Loadside Overhead Rail

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Steps 8 and 9: Downstream Non-Load Side Overhead Rail Adjustment Adjustment Handle Scale and Pointer Scale and Pointer Adjustment Handle To adjust the overhead up and down, 8.1 Loosen the upstream adjustment handle. 8.2 Slide the rail up and down the post until the pointer is at the desired location on the scale.
  • Page 76 SERVICE ADJUSTMENTS MANUAL SECTION 5 Step 10: Nose Rail Adjustment Measurement Distance Adjustment Bolts To slide the nose rail up and down the overhead rail, 10.1 Loosen the adjustment bolts. 10.2 Using a tape measure, move the nose rail until the two measurement points are at the right distance form each other.

  • Page 77: Step 11: Top Major Flap Guide

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Step 11: Load Area Top Major Flap Guide Top Major Flap Guide Adjustment Bolts To adjust the flap guide, 11.1 Loosen the adjustment bolts. 11.2 Lift or lower the flap guide to the desired height. 11.3 Tighten the adjustment bolts.

  • Page 78: Step 12: Horizontal Tucker

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Step 12: Horizontal Tucker Adjustment Nose Rail Adjustment Collar 1.For Adjusting from a Small to Large Carton a. In jog mode, pick several cartons and stop them just before the horizontal tucker disc. b. Retard (adjust clockwise) the horizontal tucker disc so that the trailing mi- nor is inside the pocket of the disc.
  • Page 79 SERVICE ADJUSTMENTS MANUAL SECTION 5 (Continued from page 4-19) 2. For Adjusting from a Large to Small Carton a. In jog mode, pick several cartons and stop them just before the horizontal tucker disc. b. Advance (adjust counter-clockwise) the horizontal tucker disc so that the trailing minor is inside the pocket of the disc.
  • Page 80 SERVICE ADJUSTMENTS MANUAL SECTION 5 Steps 13 and 14: Downstream Load Side Overhead Rail Adjustment Scale and Pointer Adjustment Handle Adjustment Handle Scale and Pointer To adjust the overhead up and down, 13.1 Loosen the upstream adjustment handle. 13.2 Slide the rail up and down the post until the pointer is at the desired location on the scale.
  • Page 81 SERVICE ADJUSTMENTS MANUAL SECTION 5 Steps 15: Flight Chain Adjustment Adjustment Bolts (4 per Sprocket) To adjust the flight chains, 15.1 Loosen the adjustment bolts on both of the inside sprockets (8 bolts). 15.2 Open backup chains (shorter lugs). 15.3 Place a carton in the flights, and hold it open. 15.4 Close the backup chains against the carton, making sure the carton is snug between the lugs.

  • Page 82: Additional Adjustments

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Additional Adjustments NOTE: - The following adjustments for this machine are not necessary for change over of the machine. They are listed for the customers convenience. Step A: Retiming the Carton Feeder 1. Remove the three (3) bolts located on the slotted adjustment hub sprocket that is opposite the load area at the lower end of the feeder mount assembly.
  • Page 83 SERVICE ADJUSTMENTS MANUAL SECTION 5 3. Loosen the four (4) set screws on the sprocket at the end of the cup arm. Rotate the vacuum cups to the straight down position. Retighten the four (4) set screws. SCREWS 4. Jog the machine forward until the trailing edge of the vacuum cups are 3/4” in front of the trailing edge of the pusher flight lugs.
  • Page 84 SERVICE ADJUSTMENTS MANUAL SECTION 5 Re-install and tighten the three (3) bolts that where removed on the slotted adjustment hub sprocket in step 1. Rotate the feeder by jogging the machine until the vacuum cups face into the carton hopper. Adjust the hopper until the top edge of the vacuum cups are 3/4” from the upper score line of the carton.
  • Page 85 SERVICE ADJUSTMENTS MANUAL SECTION 5 Step B: Adjusting the Cams PX-2 Vacuum Cut Off PX-3 Glue Cut Off Vacuum Latch Cam Glue Cut Off Cam When the machine is running the cams work on a one to one ratio. The Vacuum Latch starts the vacuum at a predetermined point when the foot switch is pressed.

  • Page 86: Step C: Code Wheel Adjustment

    SERVICE ADJUSTMENTS MANUAL SECTION 5 Step C: Code Wheel Adjustments Code Wheel Vertical Adjustment Handle Use the following to change the position of the deboss coder; For vertical adjustment, unlock the vertical lockdown handle and move the coder to the ...
  • Page 87 SERVICE PARTS ORDERING MANUAL SECTION 6 TABLE OF CONTENTS PARTS ORDERING PROCEDURE ..........6-3 AFTER MARKET CONTACTS ............6-4 SPARE PARTS LIST ..............6-5 FABRICATED PARTS LIST ............6-A PURCHASED PARTS LIST ............6-B DRAWING LIST: Section 01, Hopper ..............6-C 906-01-001, Hopper Assembly 906-01-002, Pusher Block Assembly Section 02, Hopper Mount .............
  • Page 88 SERVICE PARTS ORDERING MANUAL SECTION 6 Continued from Page 6-1 TABLE OF CONTENTS DRAWING LIST: Section 08, Flights ..............6-J 4957-0008, Flights Assembly 9060511, Flight Chain-Pusher 9060512, Flight Chain-Backup Section 09, Tuckers ..............6-K 4957-0009, Tucker Assembly Section 11, Overheads ............6-L 4957-0011, Overheads Assembly Section 12, Glue ..............

  • Page 89: Parts Ordering Procedure

    PARTS ORDERING MANUAL SECTION 6 PARTS ORDERING PROCEDURE 1. Have the ADCO machine Model Number and Serial Number available. 2. When ordering manufactured components always specify: a. Brand name b. Part number If the this information is not available, please specify ...
  • Page 90 SERVICE PARTS ORDERING MANUAL SECTION 6 The ADCO After Market Support Team provides the following services for our customers: 1. Spare and Replacement Parts Ordering 2. Machinery Rebuilds and Refurbishing 3. Engineering for New Product/Carton Retrofits 4. Field Kits for ADCO and Competing Machinery 5.
  • Page 91 SERVICE PARTS ORDERING MANUAL SECTION 6 Page 6-5...
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  • Page 108 SERVICE ELECTRICAL DOCUMENTS MANUAL SECTION 7 TABLE OF CONTENTS ELECTRICAL SCHEMATIC ............7-A Page 7 - 1...
  • Page 109 SERVICE ELECTRICAL DOCUMENTS MANUAL SECTION 7...
  • Page 110 SERVICE COMPONENT LITERATURE MANUAL SECTION 8 TABLE OF CONTENTS AC TECH-VARIABLE FREQUENCY DRIVE ....... 8-A ALLEN BRADLEY-PHOTO EYES ..........8-B ALLEN BRDLEY-GUARD SWITCH, INTERLOCKS ....8-C ALLEN BRADLEY-GUARD SWITCH, ROTOCAM ...... 8-D BROWNING-TORQ GARD ............8-E MAC VALVES ................8-F NORD-GEARMOTOR ..............
  • Page 111 SERVICE COMPONENT LITERATURE MANUAL SECTION 8...
  • Page 112 SERVICE COMPONENT LITERATURE MANUAL SECTION 8...
  • Page 113 SERVICE COMPONENT LITERATURE MANUAL SECTION 8...
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  • Page 122: Preventative Maintenance Schedule

    GENERAL: If there is no more takeup adjustment - the chain should be replaced 11 Inspect for chain track wear Inspect for uneven wear and sprocket alignment. Look for accumulated metal dust. For questions or problems, please call (559) 875-5563 for ADCO Service! Page 1 of 2...
  • Page 123 'Section 8 - Literature' of the ADCO Service Manual IMPORANT: If the machine is located in a room that is washed down regularly, inspection and lubrication intervals may need to occur more often! For questions or problems, please call (559) 875-5563 for ADCO Service! Page 2 of 2...
  • Page 124 5/26/2005 RECOMMENDED LUBRICANTS: COMPONENT DESCRIPTION LUBE SCHEDULE AIR LINE LUBRICATORS LUBRIPLATE FMO-85AW REFILL WEEKLY, KEEP RESEVOIR USE IF YOUR MACHINE HAS AN AIR TEXACO HYDRAULIC OIL #32 LUBRICATOR! FULL OF OIL. DO NOT RUN DRY! CLEAN BOTTLES AND FILTERS AUTO LUBE SYSTEMS MOBIL DTE #24 CHECK TANK DAILY* LUBRIPLATE HO-0...
  • Page 125 5 amp, Midget fuse, Class CC, FastBlow 45744 Fuji SC-E02G-24VDC 9 amp, 24vdc coil 45751 Fuji SZ-AS1T Aux contacts, 1NC, 1NO 45750 Iris 7000122210240500 Cable, 5m straight, yellow jacket 45096 12/3/2008 Page 1 of 2 5058-BOM-IPM (15DZ-60-SS).xls PRICES ARE SUBJECT TO CHANGE WITHOUUT NOTICE!
  • Page 126 BC5-QF5.5-RP6X2-0.2M- Front sensing capacitive prox switch 43394 MISCELLANEOUS NORDSON 1028332 BASIC SPARE PARTS KIT 42404 NORDSON 1007231 90 DEG. INLINE FILTER 42566 NORDSON 322-414 GUN NOZZLE (0.014") 38651 12/3/2008 Page 2 of 2 5058-BOM-IPM (15DZ-60-SS).xls PRICES ARE SUBJECT TO CHANGE WITHOUUT NOTICE!
  • Page 127 15 amp, Midget fuse, Class CC, FastBlow 45747 Edison HCLR-5 5 amp, Midget fuse, Class CC, FastBlow 45744 Fuji SC-E02G-24VDC 9 amp, 24vdc coil 45751 Fuji SZ-AS1T Aux contacts, 1NC, 1NO 45750 12/3/2008 Page 1 of 2 5059-BOM-IPM (15DZ-60-SS).xls PRICES ARE SUBJECT TO CHANGE WITHOUUT NOTICE!
  • Page 128 BC5-QF5.5-RP6X2-0.2M- Front sensing capacitive prox switch 43394 MISCELLANEOUS NORDSON 1028332 BASIC SPARE PARTS KIT 42404 NORDSON 1007231 90 DEG. INLINE FILTER 42566 NORDSON 322-414 GUN NOZZLE (0.014") 38651 12/3/2008 Page 2 of 2 5059-BOM-IPM (15DZ-60-SS).xls PRICES ARE SUBJECT TO CHANGE WITHOUUT NOTICE!

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