Summary of Contents for OMMELIFT 2900 E
- Page 1 2900 E 2900 EB 2900 EBP 2900 EBD 2900 EP 2900 ED OMME LIFT A/S – Lægårdsvej 4 – DK 7260 Sdr. Omme Phone: + 45 753 413 00 – Fax: + 45 753 415 92 E-mail: omme@ommelift.dk – Web: www.ommelift.dk...
- Page 3 Description of machine Aerial lift with telescopic function mounted on trailer chassis Type of machine 2900 E (Sales designation 2900 E/B/P/D) Serial number xxxx V Contruction year 2xxx which we have put on the market, with regard to conception and construction, corresponds to the...
- Page 5 09.16/1 P R E F A C E We are pleased that you have chosen an OMMELIFT, and we are convinced that you will be pleased with it, too. We have prepared this manual in order that you can make full use of all functions of the lift, and in order that you can use these with the highest degree of safety for both yourself and others.
-
Page 7: Table Of Contents
- 2 - Table of contents INTRODUCTION Preface ..............- 1 - Table of contents . -
Page 9: Definition Of The Lift
- 3 - Definition of the lift Venstre Højre Left Right Links Rechts Arm 4 Boom 4 Ausleger 4 Arm 3 Boom 3 Ausleger 3 Arm 2 Boom 2 Ausleger 2 Arm 1 Boom 1 Ausleger 1 Tårn Styreboks Arm 0 Styreboks Tower Control box... -
Page 10: Safety Regulations
- 4 - Safety regulations WHEN OPERATING THE LIFT, PLEASE NOTE! Always place the lift DO NOT use the lift correctly and on firm with overload in basket. ground. Check spirit level. DO NOT use the lift DO NOT leave the basket, at high wind force. -
Page 11: Description And Field Of Application
(230 V/16 A). On the battery operated type motor voltage is supplied by batteries, which can be recharged by means of the built-in charger. The type 2900 E (230 V) is connected to the mains. The motor drives a hydraulic pump, pumping oil into the cylinders in order to raise or lower the work platform according to the position of the operation valves. - Page 12 - 6 -...
-
Page 13: Technical Data
TECHNICAL DATA Lift type 2900 E 2900 EB 2900 EBD Telescope Max. working height, m 29.00 m Max. outreach, m 12.30 m Max. basket load, kg 200 kg Rotation ± 400° Basket size, m 1.25x0.8x1.1 m Turnable basket ± 41° electrical... - Page 15 Survey of symbols Operation of boom up and down Operation of telescopic boom out and in Operation of rotary movement left/right Key reverser for propulsion/stabilizer or lift operation from tower/basket Operation of basket rotation left/right Emergency stop Speed control Main switch Operation handle for engagement of propulsion/stabilizer operation Placing control Operation handle and placing control for stabilizers...
- Page 17 OPERATION OF HONDA-MOTOR Read the enclosed instruction manual for the motor. Starting motor Activate the main switch. Place the key reverser either in stabilizer position, tower operation or in basket operation. Open the fuel tap. Close the choke. NB: Do not use the choke, if the motor is hot or if the temperature is high. Push the throttling all to the right to idling.
-
Page 19: Operation Of The Internal Combustion Engine
- 7 - Operation of the internal combustion engine Always check the motor oil level before the internal combustion engine is started. Activate the main switch (B). Place the key reverser (2) into position tower (2c). Start of internal-combustion engine: Hold the knob in position “START”. -
Page 21: Starting Omme Lift
Lift up in the handle and free the eye from the hook. Activate the main switch (B) (only battery types). Connect the cable with 230 V (only necessary on type 2900 E) and turn key reverser (2) to "stabilizer operation" (2a). The 4 red indicators for stabilizer control (7b) will now come on. - Page 22 - 9 - Turn key reverser (2) to position "operation from basket" (2d) for operation from control box in basket. To avoid unintended activation of the stabilizers during operation, always bring the key with you in the basket, when using basket operation. (Lifts with internal combustion engine;...
- Page 23 After having used the lift, place it in transport position. The main switch (B) and the key reverser (2) are interrupted (2b). On 2900 E lifts: Switch off the key reverser (2) and roll up the cable. When leaving the lift, secure it against being used by unauthorized persons.
-
Page 24: Emergency Lowering
- 11 - Emergency lowering If the lift stops during work, and it is not possible to locate the fault, an emergency lowering has to be made. If the fault is due to basket inclination over 10° - please see paragraph B. - Page 25 - 12 - Manual operation of the barring gear Close the valve on the hand pump. Place the red extension handle on the hand pump. Activate magnet valve MV03 = left or MV01 = right by means of the red fittings. Place the fittings over the magnet valve in order that the bolt end will activate the actual magnet.
- Page 26 - 13 - Open the valve on the hand pump. Remove the fittings for the valve. Faults and damages, if any, are to be repaired, before further use of the lift. Magnet valve functions MV41 Telescopic boom in MV01 Rotation right MV03 Rotation left MV49...
-
Page 27: Manual Control Of Stabilizers
- 14 - Manual control of stabilizers Only raise the stabilizers manually, when the boom has been attached to the transport fittings. Close the valve on the hand pump. Place the red extension handle on the hand pump. Activate the magnet valve MV60 mechanically by means of the red fittings (see instruction), which is placed over the magnet valve in order that the bolt end activates the actual magnet. -
Page 28: Handling And Conduct During Operation
- 15 - HANDLING AND CONDUCT DURING OPERATION Requirements to persons operating the lift Anybody operating the lift must be informed about the national safety regulations regarding work platforms. The lift may only be operated by persons at least 18 years old who have had instruction in using the lift, and who have proved their proficiency to the person responsible. -
Page 29: Faults
- 16 - Faults If faults occur in the control system, the lift may be switched off by means of the emergency stops. On erroneous activation of the emergency switch it is possible to switch it off by turning the switch. Further precautions A daily functional test must be made on the lift. -
Page 30: Lifts With Propulsion (Extra-Equipment)
- 17 - Lifts with propulsion (extra-equipment) It is important always to mount the delivered nose wheel, when self-propulsion is used. Coupling and uncoupling of the self-propulsion is made by means of the handle, as shown below. Remember to place the key reverser (2) in position "stabilizer control" (2a). -
Page 31: Maintenance
- 18 - MAINTENANCE General Always carry out check and repair when needed. Make complete overhaul after 500 working hours - however, always at least once a year and always after having had an accident. Every time you have to write down what has been made, please see service check report in the back of this manual. -
Page 32: Maintenance And Test
- 19 - Maintenance and test Daily 2.1.1 Test of safety devices Take care! At defective switches unintended movements may occur, which cause squeeze danger. All D, E and S numbers refer to the electro-diagram. Test limit switch E16. When E16 is activated, it must not be possible to operate the lift. Test limit switch D1. - Page 33 - 20 - Test the limit switches E25 and E34. If E25 is loaded, E34 is out of operation and the lifting speed will be normal. If E25 is unloaded, the lifting speed must be reduced, when the lift boom is more than 60°, and E34 is unloaded. Note! E25 will be unloaded, when the working height is 21.6 m;...
- Page 34 - 21 - 2.1.4 Lubrication See lubrication points on page 31. 2.1.5 Check electric cables/wires Check all accessible electric cables and- wires for eventual damages. Weekly 2.2.1 Check tyre air pressure. 2.2.2 Check all hydraulic screw-joints optically. Monthly (first time after 30 working hours) 2.3.1 Check tightening of the wheel.
- Page 35 - 22 - Open the electric box for load moment system, placed at the side of boom 0. 5 light emitting diodes are placed on the circuit board: Green Calibration and transducer fault Calibration and state of alert Yellow Calibration and category fault Green Main power supply Green...
- Page 36 - 23 - 2.4.3 Control of hydraulic stabilizers Lower the stabilizers, in order that the wheels are clear of ground. Each of the piston rods of the stabilizer cylinders is marked with a thin marker in an exact measured distance from the stripper (e.g. 50 mm). Then the lift must stay untouched for at least 30 min.
- Page 37 - 24 - 2.4.5 Check of boom system The boom system is constructed to tolerate hundreds of working hours, however intensive use and working with abrasive particles may increase wear. We therefore recommend the below half-yearly check of boom wear. Telescopic boom(s) must be fully retracted - transport position.
- Page 38 - 25 - 2.4.6 Guidelines for disassembling booms If one of the following points is noted, it is advisable to disassemble the booms completely or partly. If the booms contain larger quantities of splints or other particles. If the booms and the telescopic connections make too much noise and this cannot be removed at lubrication.
- Page 39 - 26 - 2.4.7 Checking chains Chains are checked at annual inspection. Chains must be exchanged, if the prolonging exceeds a 3% prolonging. The chain must also be exchanged, if rusting leads to the link not being able to move in proportion to each other. The chain lengths, mentioned below, are inclusive manufacturing tolerances for new chains.
- Page 40 - 27 - Yearly (first time after 30 working hours). 2.5.1 Control of turntable Your lift is mounted with a precision turntable, which makes it possible to transfer big forces to all directions from the pivot point of the lift. It is important that the turntable is frequently checked visually and at least once a year (first time after three months) the pre-stressed bolts of the turntable must be controlled with a torque wrench.
- Page 42 - 28 - Check points...
- Page 43 - 29 - 2.5.3 Check rotating and moving parts, bolted joints and welds for formation cracks Undercarriage Towing bars. Adjust all bolted joints - especially bolts at cross profile (D). Stabilizer brackets. (Construction from stabilizers to square profile) Check welds for formation cracks (A). Attachment of square profiles to undercarriage profile.
- Page 44 - 30 - 2.5.4 Lifting procedure REMEMBER! Always use 4 straps. The length of each strap must be at least 3.2 meter. Never use wire or chain. Minimum length 3.2 m...
- Page 45 - 31 - Lubrication points Number of Pos. Lubrication points lub. points Lubricants Overrun brake Grease Turntable, basket Grease Lever arm Grease Chain axle, boom 3 Grease Chain axle, boom 2 Grease Stabilizer Grease Stabilizer cylinder Grease #)Turntable Grease Axle, tower/boom Grease Chain axle, boom 1 Grease...
-
Page 46: Maintenance Of Battery
- 32 - Maintenance of battery Charging the battery - Connect 230 V mains voltage. Control panel An external indicator is mounted on the control box in tower. The indicator works in the following way: Green 230 V mains voltage Flashing connected. - Page 47 - 33 - C. Paragraph from product information INDICATOR - NOT CHARGING Short flash/second Mains connected, no battery connected. Green ½ sec on, Battery connected, mains ½ sec off disconnected. *) Yellow Yellow Battery error Fast flashing *) On some types of chargers the green LED is switched off, when 230 V is not connected. INDICATOR - CHARGING Battery fully charged, charger in Steady...
- Page 48 - 34 - Fundamentally the charger works parallel to the built-in 4-LED indicator. However, the short green flashing is shown alternately in the internal and the external indicator. The charger is set from the factory in order to fit the relevant lift.
- Page 49 - 35 - Tending of the battery Keep terminals and terminal connections clean. Dirty and loose terminal connections prevent optimum charging and reduce battery output. Plates must be covered with acid Check acid level and note that if the plates are not completely covered with acid, they will be destroyed.
-
Page 50: Maintenance Of Internal Combustion Engine Kubota D722-E
- 36 - Maintenance of internal combustion engine KUBOTA D722-E To achieve greater efficiency, a more economic operation and a longer life time we recommend that you read the enclosed KUBOTA-MANUAL thoroughly and make sure, that the engine is operated and maintained correctly. If the engine is operated and maintained as prescribed, you will learn that you have made a good investment in the long run. -
Page 51: Trouble-Shooting
Are the emergency stops (S1, S101) active? Is there power on the battery? (Battery types). Is the main connection ok (type 2900 E)? Is the basket load higher than permitted? Are the fuses ok? (100 A main fuse and 10 A control fuse). -
Page 52: The Boom Cannot Be Telescoped Outwards
- 38 - The boom cannot be telescoped outwards Are there any hindrances for the lift? Has the lift reached its max. outreach, so that the load moment control valve has been interrupted? Is the position of the key reverser (2) correct? Check voltage, if necessary, press in and release emergency stop. -
Page 53: Indication Lights For Placing Do Not Function Appropriately
- 39 - Indication lights for placing do not function appropriately The red indicators (7b) do not come on. Is key reverser (2) placed in position stabilizers (2a)? Is emergency stop (S1) or (S101) active? The red indicators (7b) continue to come on. Are E1, E2, E3 and E4 active? The green indicator (7a) does not come on? Is E16 activated? -
Page 55: Order Numbers
- 40 - ORDER NUMBERS DECALS OMME 2900 Always state lift serial No. and requested language! - Page 56 - 41 -...
- Page 57 OMME LIFT A/S DK-7260 Sdr. Omme Max. 100 KG. YT006027 YTDE3004 TLF +45 75341300 www.ommelift.dk FOR GERMANY ONLY Mehr als 25 kg nicht nötig Olie i tank Plantolube Polar 22S - Bio Öl im Behälter Zul. Stützlast des Zugfahrzeugs beachten!
- Page 58 YT000012 YT000012 Before starting, YTXX5015 always check fuel level in tank. YTEN5015 The motor will not start, YTXX5014 until the preheating has ended. Lasts about 4 sec. YTEN5014 When using fuel engine, ear defender YTXX5028 is prescribed. YTEN5028 YT004003 YT004003 YT006014 YT006014 YT006016...
- Page 61 Service check report Omme lift A/S Order no.: Serial no.: Customer reference no.: Phone no.: Year: Product: Company: Type: Address: Hour meter: Postal code: Town: CHECK LIST FOR MOBILE PERSONAL ACCESS PLATFORM A=OK B=repair on occasion C=not OK A=OK B=repair on occasion C=not OK A=OK B=repair on occasion C=not OK 7.
Need help?
Do you have a question about the 2900 E and is the answer not in the manual?
Questions and answers