ABB A400-NA Operation And Installation Manual

ABB A400-NA Operation And Installation Manual

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A B B E- M O B I LIT Y CH A R G I N G S TATI O N
Operation and installation manual
A400 - NA

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  • Page 1 A B B E- M O B I LIT Y CH A R G I N G S TATI O N Operation and installation manual A400 - NA...
  • Page 2: Document Revision History

    The information in this document is subject to change without notice and should not be construed as a commitment by ABB E-mobility B.V. or its affiliates or holding companies (ABB E-mobility). ABB E-mobility assumes no responsibility for any errors that may appear in this document.
  • Page 3: Table Of Contents

    Table of contents Cloud service portal 1. Introduction and general information 3.10 Options Disclaimer and warranty conditions 3.10.1 Fiscal metering system 3.10.2 Payment terminal Function and target of this document 3.10.3 Tilt sensors Language 3.10.4 AC cables Jig How to use this document 3.10.5 Charging cable - 7 meters Abbreviations Terminology...
  • Page 4 “Operation and installation manual” - “A400 - NA” 7.4.1 Connect the Ethernet cable External Stop button 7.5.1 Connect External Stop button Tilt sensor (optional) 7.6.1 Connect the tilt sensor 8. Operation and correct use Prepare for commissioning of the EVSE Prepare for use of the EVSE Charging session 8.3.1 Start a charging session (Plug first)
  • Page 5: Introduction And General Information

    1. Introduction and general information This chapter will give instruction on the correct use of this document. Chapter recipients: • Owner • Qualified installer • Handling and transportation company • User...
  • Page 6: Disclaimer And Warranty Conditions

    “Operation and installation manual” - “A400 - NA” Disclaimer and warranty conditions ABB E-mobility is not liable for any damages, losses, costs or expenses resulting from the improper handling, installation and use of the product described in this document and product related features, in particular resulting from non-compliance with the instructions of this document and other applicable regulations and standards (e.g.
  • Page 7: How To Use This Document

    Introduction and general information How to use this document Make sure that you know the structure and contents of this document. Read the safety chapter and make sure that you know all the instructions. Follow the steps in the procedures fully and in the correct sequence. The document is intended for these groups: •...
  • Page 8: Terminology

    Terminology Description Network operating center Facility of the manufacturer to do a remote check on the correct operation of of ABB EV Infrastructure the EVSE Cabinet Enclosure of the EVSE, including the components on the inside Intermediate unit that provides DC power to the Charge control set. Gets its Power cabinet power from a power distribution board.
  • Page 9: Safety

    2. Safety This chapter contains the safety instructions which must be complied with during handling, installation, commissioning, operation and maintenance of the EVSE. Always obey and follow the reading order of instruction exactly as described in this manual to prevent injury or damage to the EVSE. The manufacturer is not liable for any damage caused as a result of such failure to comply with the instructions for any upstream or downstream equipment to the EVSE.
  • Page 10: Liability

    “Operation and installation manual” - “A400 - NA” Liability The manufacturer declares that the EVSE complies with the regulations currently in force in the country of installation and has issued the corresponding declaration of conformity. The manufacturer is not liable for damages, losses, costs or expenses incurred by any user of the EVSE (e.g. the installation engineer or owner of the EVSE) if such damages, losses, costs or expenses result from a failure to comply with the applicable safety instructions given by the manufacturer, including, but not limited to, the following:...
  • Page 11: Intended Use

    DANGER ABB E-mobility is not liable for any risk and damage related to any use other than the use described in this manual. The EVSE shall only be used in accordance with the intended use set out in this manual and no party has the right to make any changes without express permission from ABB E-mobility.
  • Page 12: Residual Risks

    “Operation and installation manual” - “A400 - NA” 2.2.2 Residual risks Despite the warnings and safety systems, there are still some residual risks that cannot be eliminated. These risks are listed in the following table with some suggestions to prevent them: Risk analysis and description Suggested action Wait at least 15 minutes after turning off the EVSE...
  • Page 13 Safety Symbol Description Rotating parts that can cause a risk of entrapment Hot surface that gives risk of burn injuries With signal word ‘Note’: A note gives more data, to make it easier to do the steps, for example Information about the condition of the EVSE before you start the procedure Requirements for personnel for a procedure General safety instructions for a procedure Information about spare parts that are necessary for a procedure...
  • Page 14: Personal Protective Equipment

    Safety instructions - Transport of the EVSE • Wear on the correct personal protective equipment. • Only use hoisting equipment to lift the EVSE as permitted by ABB E-mobility. • Take into account the mass and the center of gravity of the EVSE.
  • Page 15: Safety Instructions - Installation Of The Evse

    Safety 2.5.2 Safety instructions - Installation of the EVSE • Wear on the correct personal protective equipment. • Make sure that there is no voltage on the input cables prior to conducting any installation activities. • Keep unqualified personnel at a safe distance during installation. •...
  • Page 16: Discard The Evse Or Parts Of The Evse

    Use of embedded software and ABB systems by owner and site operator is at your sole risk and quality, accuracy, and performance efforts are with you. ABB E-mobility is not liable for damages and/ or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 17: Description

    3. Description This chapter contains information about the models, details of the EVSE, characteristics and technical data, overall dimensions and EVSE identification. A description of the EVSE characteristics is provided to identify its main components and specify the technical terminology used in the manual. Chapter recipients: •...
  • Page 18: Orientation Agreements

    “Operation and installation manual” - “A400 - NA” Orientation agreements A. Front side: face forward to the EVSE during normal use B. Left side C. Right side D. Rear side 3.1.1 EVSE identification code Structure of the identification code of the EVSE. A400 Field Description A PPP...
  • Page 19: Type Plate - Identification Of Equipment

    Country of production Certification marks Certified radio frequency devices contained on the EVSE ABB E-mobility Global ID SAP Part number of the EVSE (Internal ABB use) SAP Serial number of the EVSE (Internal ABB use) Production Date EVSE weight NOTE...
  • Page 20: A400 Overview

    “Operation and installation manual” - “A400 - NA” A400 Overview 3.3.1 Overview - EVSE outside Ref. Part Function Wireless antenna To send and receive data via cellular signal Status LED strip - Output 1 To view the status of the Output 1 CMS - Output 1 Cable management system of the Output 1 Swing handle lock...
  • Page 21: Overview - Foundation And Cables Entry

    Description 3.3.2 Overview - Foundation and cables entry Ref. Part Function Foundation interface plate To route the cables inside the EVSE in the right position Custom foundation To anchor the EVSE on the floor and route the cables AC cables Jig (optional) To simulate AC and PE connection points and prepare the cables Cables entry box To anchor the cables and insulate the EVSE with foam...
  • Page 22: Overview - Cms (Cable Management System)

    “Operation and installation manual” - “A400 - NA” 3.3.4 Overview - CMS (cable management system) Ref. Part Function CMS closed position Rest position CMS half open Maximum side extended position CMS fully open Maximum front extended position NOTE The illustration shows how the CMS of Output 1 works. The same applies to the CMS of Output 2...
  • Page 23: Overview - Evse Inside

    Description 3.3.5 Overview - EVSE inside DC/DC section AC/DC section Ref. Part Function Power modules To provide power to the EVSE (PM1, PM2, PM3 and PM4) To access the air inlet filter, power modules and auxiliary Left door power supplies Inlet air filter To filter the air inlet To keep the left door in the semi-closed position after...
  • Page 24: Overview - Connection Section

    “Operation and installation manual” - “A400 - NA” 3.3.6 Overview - Connection section Ref. Part Function Surge protection device. To protect the AC input line from Main AC SPD overvoltage Auxiliary disconnect fuses To isolate the AC auxiliary line X2 terminal block To connect External stop button (optional) cable Auxiliary circuit breaker To protect and isolate the AC auxiliary line...
  • Page 25: System Overview

    Description System Overview Ref. Part Function Electrical Vehicle to be recharged Parking space To park the EV during charge session Front of the EVSE Side of EVSE with EV connectors and HMI (User Interface) EVSE EV charger AC input cable To supply the input AC voltage to the EVSE Power distribution board AC grid input protection and distribution circuits...
  • Page 26: Block Diagram

    “Operation and installation manual” - “A400 - NA” Block diagram Block diagram of A400 with simple power distribution, allocation power with a resolution of 50% of the rated power. EVSE PM 1 SWITCH MATRIX CCS1 MV/LV Meter Distribution PM 1 fuses fuse AC SPD...
  • Page 27: Description Of The Hmi

    Description Description of the HMI 3.7.1 Home screen description Nominal power of EVSE Connector index and the connector type. Contextual status info such as charging status or whether the car is idling. Information and guiding “Call to actions” at each step. The menu carries contextual actions for each step of the flow.
  • Page 28: Menu And Buttons

    “Operation and installation manual” - “A400 - NA” In Home view two columns split the screen 50:50, giving content to the respective connector side. As the user interacts with the charger, the respective display section will expand (75:25), creating more space for interaction.
  • Page 29: Screen Colors And Status

    Description 3.7.3 Screen colors and status The system follows a simple color logic that embodies the following charger states: • White - Default color Example: available (default and contracted) • Yellow - Charging moments, connecting moments, accents Example: connecting and charging (default and contracted) •...
  • Page 30: Rfid - Authorization To Charge

    RFID Authorization shall be enabled by Charge Point Operator (CPO) OCPP server backend Cloud service portal ABB E-mobility provides a set of cloud-based tools to commission, monitor and troubleshoot the EVSE. NOTE Reach out to the local entity of ABB E-mobility for more information:...
  • Page 31: Options

    Description 3.10 Options 3.10.1 Fiscal metering system The EVSE can optionally be equipped with a DC energy metering system. The dedicated Meter display (14) on the front panel shows: A. Time (hh:mm:ss) B. Date (YY-MM-DD) C. Delivered DC power (kWh) hh:mm:dd YY-MM-DD XXXX kWh...
  • Page 32: Payment Terminal

    If any of the above anomolies are discovered or if any tampering or opening of the payment terminal, please stop using the payment terminal immediately and reach out to the local entity of ABB E-mobility https://e-mobility.abb.com/contact-centers/. 3.10.3 Tilt sensors The tilt sensor device (35) is an optional component inside the EVSE that disables the power from the incoming AC source when a tilt of the EVSE (in any direction) is detected.
  • Page 33: Ac Cables Jig

    Description 3.10.4 AC cables Jig The AC cables Jig (27) is an accessory for the A400 useful for cutting AC cables to the correct length for installation on the Main AC switch (50). NOTE AC cables Jig (27) part ID 6AGC125734. It can be reused to install other units of A400.
  • Page 34: Transportation, Handling And Unpacking

    4. Transportation, handling and unpacking In this section are explained all the transport specification, including handling and unpacking procedures of the EVSE. Chapter recipients: • Owner • Qualified installer • Handling and transportation company...
  • Page 35: Transport The Evse To The Site

    Transportation, handling and unpacking Transport the EVSE to the site A transport company delivers the EVSE close to the site. CAUTION The risk transfers to the operator upon delivery in accordance with the agreed INCOTERMS 2020. Any responsiblity and liability with respect to handling of the EVSE after the point of delivery is for the account of the operator.
  • Page 36 If the package is damaged and/or scratched check the external cosmetic of product by removing the protections. If damage is observed, document it and contact ABB E-mobility. • The pallet shall be intact and not damaged for a safe transportation and handling of the product.
  • Page 37: Preliminary Checks On Lifting Equipment

    Transportation, handling and unpacking 4.1.2 Preliminary checks on lifting equipment • Handling personnel must wear all appropriate and applicable personal protective equipment (PPE) and follow all the applicable Health and Safety measures applicable to the working area. • Handling operators must comply to all local regulations. •...
  • Page 38 “Operation and installation manual” - “A400 - NA” DANGER • The forks need to be fully able to move into the pallet to provide full support and operated by trained staff. • Knowing the total weight, ropes and chains needs to be suitable and in safe conditions and operated by trained staff.
  • Page 39 Transportation, handling and unpacking • Ensure that the area is not accessible to unauthorized personnel and the personnel involved in handling the EVSE are fully aware of the local rules and processes that apply when handling the EVSE and keep sufficient distance away from the moving EVSE.
  • Page 40: Lifting Of The Evse

    “Operation and installation manual” - “A400 - NA” Lifting of the EVSE WARNING • Risk of pinching or crushing, the EVSE is heavy • Make sure that the hoisting equipment can lift the EVSE safely • Obey the safety instructions that apply to the hoisting equipment •...
  • Page 41: Unpacking

    NOTE If you notice any damage either on the outside of the packaging, on the EVSE when opening the packaging, or parts not according to the order, please reach out to the local entity of ABB E-mobility B.V. for support: https://e-mobility.abb.com/contact-centers/.
  • Page 42 “Operation and installation manual” - “A400 - NA” • Remove the two main parts (front and rear) of the packaging. • Take out the boxes containing the supplied components. Refer to “6. Installation”). • Remove the 2 lateral supports. • Remove the 6 cardboard support beams. •...
  • Page 43: Components Supplied With The Evse

    Transportation, handling and unpacking 4.3.2 Components supplied with the EVSE When the EVSE is unpacked, make sure all components supplied with the EVSE are present: Component Description Quantity Keys to open the EVSE front door Concrete foundation interface plate Cables entry box + installation nuts 1 + 6 Cables entry plate Nuts to install the EVSE to the...
  • Page 44: Access To The Inside Of Evse

    5. Access to the inside of EVSE In this section are illustrated all the access procedures. Chapter recipients: • Qualified installer...
  • Page 45: Open The Doors

    Access to the inside of EVSE Open the doors HAZARDOUS VOLTAGE Make sure that only qualified persons have access to the door key and is wearing the correct protective clothing as set out above. NOTE There is one unique door key for each EVSE. 5.1.1 Open the front door Use the door key to unlock the swing handle lock (04) and to open the front door (40).
  • Page 46: Close The Front Door

    “Operation and installation manual” - “A400 - NA” • Move the protection and insert the key. Turn the key to unlock the handle. • Pull the handle forward until you can turn it to the right. • Turn the handle to the right until the front door is free to open.
  • Page 47: Open The Side Doors

    Access to the inside of EVSE 5.1.3 Open the side doors When the front door (04) is open it is possible to access the side door opening systems: Left door (31) - Left door handle (34) and Left door latch (33). Right door (36) - Right door handle (43) and Right door latch (41).
  • Page 48 “Operation and installation manual” - “A400 - NA” • When the CMS (B) is completely open, block it in place using the dedicated system (A) 1. Pull down the pin using the ring and rotate it counterclockwise 2. Let the pin comes out completely to block the CMS in an open position •...
  • Page 49: Close The Side Doors

    Access to the inside of EVSE 5.1.4 Close the side doors • In order to close the Left door (31) and/or the Right door (36) is necessary to push the door and rotate the internal handle in CLOSE position. NOTE Close the door applying the proper force in a way that it fits its final position before turning the handle.
  • Page 50: Remove The Main Ac Protection Barrier

    “Operation and installation manual” - “A400 - NA” Remove the Main AC protection barrier To access the AC input connection terminals (59), located on the lower front side, is necessary to remove the Main AC protection barrier (60). • Slightly unscrew the 2 fasteners on the sides of Main AC protection barriers (60).
  • Page 51: Remove The Base Cover

    Access to the inside of EVSE Remove the Base cover To access the fastener between the EVSE and the foundation is necessary to remove the Base cover (06). • Unscrew and remove the 4 fasteners (A) on the rear side of the EVSE. •...
  • Page 52: Installation

    6. Installation In this section are illustrated all the installation procedure. Chapter recipients: • Owner • Qualified installer • Handling company...
  • Page 53: Installation Of The Evse

    Installation Installation of the EVSE 6.1.1 Install the charging cables on the CMS After removing the packaging, the charging cables must be installed on the respective CMS: • Charging cable - Output 1 (05) on the CMS - Output 1 (03) •...
  • Page 54: Floor Space Requirements

    “Operation and installation manual” - “A400 - NA” 6.1.2 Floor space requirements TOP VIEW FRONT SIDE Specification Parameter Description [in (mm)] Space to open the left side door 32 (800) Space to open the right side door 32 (800) Space to secure the removable base cover 6 (150) Space to open the front door 32 (800)
  • Page 55: Prepare The Foundation

    Installation 6.1.3 Prepare the foundation The EVSE shall be installed on a custom foundation suitable to support the weight of the equipment. Use the drawing of the “11.3. Foundation interface plate” to build the foundations before to install the EVSE as described in the instruction below.
  • Page 56 “Operation and installation manual” - “A400 - NA” • Pass the cables through the base of Cables entry plate (29). NOTE The next step of the installation procedure is to take measurements to cut the cables (PE and AC) to the correct length. This step can be done: METHOD 1 - without using the AC cable Jig (27) METHOD 2 - using the AC cable Jig (27) METHOD 1...
  • Page 57 Installation • The measurement of the cables length ends to the • Install the cable lugs (A) on the optional AC cable Jig (27). center of the cable lug hole and can be carried out taking different planes as reference: G1 - Cables entry plate G2 - Foundation interface plate G3 - Foundation/ground level...
  • Page 58 “Operation and installation manual” - “A400 - NA” • Regardless of the method used to measure the cables proceed to cut the cables at the right length. • Crimp the terminals in the correct orientation. • Install the Cables entry box (28) on the Foundation interface plate (25) by screwing the 8 fasteners (nuts).
  • Page 59 Installation • Secure the L1, L2, L3 and PE cables in place using the slots for the cable ties (A) on the bar of the Cables entry box (28). • Secure the cables for the optional connection (Ethernet, External Stop button, Tilt sensor) on the bar of the Cables entry box (28) using cable ties (B).
  • Page 60 “Operation and installation manual” - “A400 - NA” • Open the front door of the EVSE when is near to ground. • Carefully lower the EVSE on the foundation. During this phase the cables coming from the Cables entry box (28) must be aligned to the Main AC terminals (59) and PE busbar (56).
  • Page 61: Electrical Connection

    7. Electrical connection In this section are listed all the electrical connection procedure. Chapter recipients: • Qualified installer...
  • Page 62: Electrical Connection - Preliminary Operations

    “Operation and installation manual” - “A400 - NA” Electrical connection - preliminary operations 7.1.1 AC low voltage network configuration The following network configuration is allowed for the AC connection of the EVSE: EVSE Source 480 V 277 V Earthing at the source •...
  • Page 63: Internet Access

    13 MA 7.1.3 Internet access ABB E-mobility requires an Internet connection to the charger for remote service operations including diagnosis, troubleshooting and performing software/firmware update. The owner is responsible for a stable and reliable Internet connection for the EVSE. Contingency planning and the associated costs are the responsibility of the installer/owner.
  • Page 64: Protective Earth (Pe) Connection

    This is the standard connection to the Internet using the EVSE’s standard featured hardware. The solution provides internet access via 3G and 4G cellular network, but it’s reserved for ABB’s connected services only. it is expected thet a cellular availability test is performed, prior to construction of the site, to ensure thet there is a reasonable signal quality in one of the following frequencies range: •...
  • Page 65: Connect The Pe Wire

    Electrical connection CAUTION It is necessary to select the Ground (PE) wire size per NEC or local electric code. 7.2.1 Connect the PE wire • Install the Main Protective Earth (PE) cable on the PE busbar (56). • Tighten the fasteners respecting following torque: Cross section Torque Bolt...
  • Page 66: Ac Input Connection

    “Operation and installation manual” - “A400 - NA” AC input connection The EVSE must be connected to the AC input using cables with an appropriate conductor cross-section for minimize loss of power. NOTE Any failure of the EVSE not connected to PE is not covered by the warranty. The AC connection must be made on the Main AC terminals (59).
  • Page 67: Ethernet

    Reach out to the local entity of ABB E-mobility for exception to this standard configuration: https://e-mobility.abb.com/contact-centers/. The EVSE transmits telemetry data to the ABB EVCI Cloud (the logging functionality is already integrated into the charger by default). ABB’s EVCI cloud platform consists of several solutions for monitoring and management of chargers in real-time.
  • Page 68: Connect The Ethernet Cable

    “Operation and installation manual” - “A400 - NA” NOTE We recommend using at least a CAT 5e category Ethernet cable for standard connection performance. For installations in environments with a high presence of electromagnetic interference and/or noise, we recommend using at least a CAT 6 shielded LAN cable. For installations in environments subject to extreme conditions, consult an expert technician.
  • Page 69: External Stop Button

    External Stop button EVSE X2 terminal block NOTE The Stop button and all other external components to the EVSE are not within the scope of ABB E-mobility, therefore are not provided. 7.5.1 Connect External Stop button The connection of an External Stop button must be made on X2 terminal block (53).
  • Page 70 “Operation and installation manual” - “A400 - NA” • Cut the 2 wires to connect the External Stop button, so that they reach the lower side of terminal block X2 (53). • Strip the insulation from the end of the wires. •...
  • Page 71: Tilt Sensor (Optional)

    NOTE The circuit breaker, 24 V DC power supply delivered from an UPS and all other external components to the EVSE are not within the scope of ABB E-mobility, therefore are not provided. NOTE Refer to “10.1.1.
  • Page 72: Connect The Tilt Sensor

    “Operation and installation manual” - “A400 - NA” 7.6.1 Connect the tilt sensor The tilt sensor (35) must be installed inside the EVSE (front, lower left side) and connected on X2 terminal block (supplied with the EVSE). • Install the tilt sensor on the dedicated bracket (inside the EVSE), using the 2 fasteners (A).
  • Page 73 Electrical connection • To install the wires on the spring terminal blocks follow the step: − Insert a flat screwdriver (D) and push till the spring is open , then insert the wire (C) into the connector. − Remove the flat screwdriver (D) keeping the wire (C) in position.
  • Page 74: Operation And Correct Use

    8. Operation and correct use This chapter will give instruction on the correct use of the EVSE. Chapter recipients: • Owner • Qualified installer • User...
  • Page 75: Prepare For Commissioning Of The Evse

    1. The qualified installer have to inform the owner that the EVSE is ready for commissioning 2. The owner/qualified installer must inform ABB E-mobility that the EVSE is installed correctly in order to schedule the commissioning and ensure that the site complies with these requirements: •...
  • Page 76: Start A Charging Session (Plug First)

    “Operation and installation manual” - “A400 - NA” 8.3.1 Start a charging session (Plug first) To initiate a charging session the user must remove the charging connector from the EVSE and plug it on the EV (in this case connector on Output 1) Take the charging connector from the EVSE Connector taken Yellow outline as feedback to reassure users of taken connector...
  • Page 77 Operation and correct use Use one of the payment method: Tap Debit/credit card 2. Tap membership card/tag RFID 3. Scan the QR code to pay with the phone Waiting for authorization After tapping the card or RFID, the screen will display the loading phase.
  • Page 78 “Operation and installation manual” - “A400 - NA” Start of charging session (automatic process) Starting the charging session. As soon as the EV is connected the charging session will begin Wait for the end of the charging session and return the charging connector Final charge details after returning connector Pricing and charging detail.
  • Page 79: Start A Charging Session (Payment First)

    Operation and correct use 8.3.2 Start a charging session (Payment first) Users can pay as first step. Use one of the payment method: Tap Debit/credit card 2. Tap membership card/tag RFID Waiting for authorization After tapping the card or RFID, the screen will display the loading phase.
  • Page 80 “Operation and installation manual” - “A400 - NA” Take the charging connector from the EVSE Connector taken Yellow outline as feedback to reassure users of taken connector and that action needs to be taken. Connect the charging connector to the EV Starting the charging session.
  • Page 81 Operation and correct use Wait for the end of the charging session and return the charging connector Final charge details after returning connector Pricing and charging detail. Danger: Hazardous voltage The charging connector is locked in position in order not to permit removal during the charging session.
  • Page 82: Stop A Charging Session

    “Operation and installation manual” - “A400 - NA” 8.3.3 Stop a charging session It is possible to stop the charging session at any time by selecting stop on the display menu Charging session is ongoing Press stop Charging session stopped! The connector can be unplugged from the EV.
  • Page 83: Maintenance And Troubleshooting

    9. Maintenance and troubleshooting In this section the user will be instructed on maintenance and cleaning procedures. Preliminary requirements • Owner • Qualified installer • ABB E-mobility Service or authorized service partners...
  • Page 84: Routine Maintenance

    In addition to routine maintenance, a scheduled component replacement shall be performed to guarantee the continuity of operation of the EVSE. Contact ABB E-mobility for more information on available Service Level Agreements. HAZARDOUS VOLTAGE Operation on the inside of the EVSE shall be performed only by authorized or trained personnel.
  • Page 85: Troubleshooting

    If you get a problem on the EVSE, the below troubleshooting can help to resolve the problem. NOTE If you cannot find a solution for the problem, please reach out to the local entity of ABB E-mobility B.V. for support: https://e-mobility.abb.com/contact-centers/.
  • Page 86: Total De-Energization Of The Evse

    “Operation and installation manual” - “A400 - NA” Total de-energization of the EVSE The total de-energization instruction specifies the use of mandatory PPE, tools, equipment and operations to carry out the electrical de-energization of the EVSE. NOTE This instruction does not supersede any legal regulations. The local regulations may impose requirements not reflected in this standard.
  • Page 87: Safety Equipment And Tools

    Maintenance and troubleshooting 9.3.6 Safety equipment and tools The below table shows the required tools and equipment’s that are necessary to perform the steps of the total de-energization procedure. NOTE For safety reasons, service engineers shall check the functionality of the tools before start of work. Tools and Equipment Description Voltage detector (EN 61243-2)
  • Page 88 “Operation and installation manual” - “A400 - NA” 6. Protection barrier removal: Remove the protection barrier on the bottom side of AC main switch. 7. Earthing and short circuiting incoming line assessment: Is needed to make the earth and short-circuit connection on the main AC incoming line in presence of a site configured as below: MV distribution panel LV distribution panel...
  • Page 89 Maintenance and troubleshooting 9. AC/DC–DC/DC converters interconnection protection barrier: This interconnection (located on the right side of the EVSE) is connect to DC bulk. Is needed to wait 15 minutes (after de-energization) to carry out a voltage absence check, by dedicated holes atop the screen, so that internal stored energy can discharge. Warning: General hazard Presence of dangerous voltage for about 15 minutes after the total de-energization of the EVSE.
  • Page 90: Technical Data

    10. Technical data This chapter contains information about the models, details of the EVSE, characteristics and technical data, overall dimensions and EVSE identification. A description of the EVSE characteristics is provided to identify its main components and specify the technical terminology used in the manual.
  • Page 91: Technical Data Table

    Technical data 10.1 Technical data 10.1.1 Technical data table A400 EVSE configuration Charging standard (IEC 61851-1) Mode 4 Number of outputs Number of EV served Up to two EV in parallel CC configuration. Output 1: CCS 1 / Output 2: CCS 1 Output combinations CN configuration.
  • Page 92 “Operation and installation manual” - “A400 - NA” A400 Mechanical 31.89 x 85.43 x 31.10 in (810 x 2170 x 790 mm) Dimensions (W x H x D) Including wireless antenna: 31.89 x 88.82 x 31.10 in (810 x 2256 x 790 mm) Mounting Type Floor mounted Weight...
  • Page 93: Environmental Conditions

    1 year Starting from manufacturing date Contact ABB E-mobility if the EVSE has been stored for longer periods Protected from the influences of meteorological conditions Transportation conditions are those that the product can be exposed to while transported and handled in its original package...
  • Page 94: Torque Specification

    “Operation and installation manual” - “A400 - NA” Ethernet CAT 5e (recommend) CAT 6 (high presence of electromagnetic interference and/or noise) Ethernet cable diameter (cable entry plate) Max. 1 ¹/₂ in (38 mm) Material serviceable for outdoor, Insulation UV-protected and suitable for use in underground ducts according to local rules.
  • Page 95: Output Curves

    Technical data 10.4 Output curves EVSE output power may be reduced by: • Environmental conditions(e.g ambient temperature) • Time between charging sessions • E-Vehicle power peak duration and battery State of Charge (SoC) 10.4.1 Output power Vs output voltage curve 400000 350000 300000...
  • Page 96: Attachments

    11. Attachments In this section additional technical drawing, specification, schematics are given. NOTE If you need further information, reach out to the local entity of ABB E-mobility B.V. for support: https://e-mobility.abb.com/contact-centers/ Chapter recipients: • Owner • Qualified installer...
  • Page 97: Dimensions

    Attachments 11.1 Dimensions NOTE The measurements in the drawing are in inches and millimeters [in (mm)] 33.07 (840) 39.37 (1000) 31.89 (810) 31.10 (790) 82.68 (2100) 39.37 (1000) CMS 1 - Closed CMS 2 - Closed TOP SIDE 25.40 (645) 25.40 (645) CMS 1 - Max side opening CMS 2 - Max side opening...
  • Page 98: Height Of User Operable Elements

    “Operation and installation manual” - “A400 - NA” 11.2 Height of user operable elements According to ADA (American with Disabilities Act) the height of user operable elements must be between specific limits. The distance from the base of the EVSE to the minimum and maximum height of the user operable elements must be accordance with the ADA recommendations.
  • Page 99: Foundation Interface Plate

    2.05 27.01 (686) 2.05 2.05 27.01 (686) 2.05 Attachments (52) (52) (52) (52) 21.10 (536) 21.10 (536) 11.3 Foundation interface plate The drawing (top view) shows all the necessary measurements to prepare a custom foundation: • drill the holes to fasten the EVSE to the floor/basement (in yellow) •...
  • Page 100 — https://e-mobility.abb.com/...

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