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These drawings/documents may not be used, reprinted or reproduced without the permission of MAN Roland. Any misuse will result in prosecution and give rise to a claim for damages. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
5.4.2 Delivery stop wash with paper ....................36 5.4.3 Final wash-up without paper ....................36 5.4.4 Preconditioning without paper ....................36 Control ............................38 Wash-up bar GTW ..........................38 Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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8.1.4 Cleaning and maintenance ....................64 Preventive measures ........................ 65 Preventive maintenance by the operator ..................65 Advice on preventive maintenance from MAN Roland ..............65 Maintaining spare parts stock ......................65 Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
(in the form of dirt) on the blanket cylinders of offset printing presses. Any other use cannot be considered use for the intended purpose. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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(output, speed), • negligent monitoring of system parts subject to wear, • repairs carried out incorrectly, • catastrophes caused by outside influence and acts of God. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
• ease of movement, • heating and • noise to ensure that replacement can be carried out in good time (downtime, delivery time). Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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= Drive side = side II S Ia = Operating side = side I outside S Ii = Drive side = side II inside WAF = Width across flats Tab.1 List of abbreviations Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
No degradation (swelling, shrinkage) of roller material • For the use of washing agents in reprocessing plants, the washing agent must have good separation characteristics when mixed with water, i.e. unstable emulsion. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Do not wear loose clothing as it may be caught by movable parts. • Wear a hairnet for long hair. • Wear safety boots and hard hats. • Wear a hearing protector. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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As soon as the press comes to a standstill, all the electrical equipment is disconnected. If the deceleration time is too long, inform our customer service immediately. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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All necessary disconnection procedures must be complied with when carrying out any work involving the above-mentioned systems. Switch off the system with the mains switch. Lock the mains switch. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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Avoid the risk of slippage. • Parts soiled by grease and oil have to be cleaned immediately. • Platforms, stairways and passages have to be kept free and unobstructed. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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• Change oil-soaked clothes soon. Do not put oily rags into pockets. • Avoid breathing of oil mist and vapour as far as possible. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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Adjust nip guards correctly, otherwise fingers may be seized in the nip - risk of bruising. Remove any tools or other loose parts such as bolts, nuts or cleaning rags from press area. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
„Lock out/Tag out“ points of the press in this section of the manual, enabling him to implement a quick and effective „Lock out/Tag out“ procedure. Continued overleaf. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Switchbox supply line for socket, lighting, supply for computer Switchbox supply line up to main switch (Lock out) Supply line to switchbox Printing press switching unit Supply line to printing unit Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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See overleaf for pneumatic „Lock out“ procedure. 02-060403-1315 Fig. 2 Main switch (Lock out): - printing unit - folder - turner bar unit - folding superstructure 02-060403-1325 Fig. 3 Example “Tag out” Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
A „Tag out“ must also be attached! See overleaf for the individual Lock out/Tag out points for the individual components. 02-060403-1330 Fig. 5 Fluid supply line stop valve Stop valve Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Pneumatic LOCK OUT Fig. 232,5 184,2 232,5 184,2 184,2 184,2 02-060403-1130 Fig. 6 LOCK OUT at a printing unit Shut-off valve, side I outside Main switch, switchbox side I Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Electrical LOCK OUT (switchbox, side II) Fig. Pneumatic LOCK OUT (reel changer level, side II) Fig. 00200-UE01-426101 Fig. 7 LOCK OUT on a turner bar [1] Section 1 [2] Section 2 Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Symbol explanation: 13-061010-1220 Electrical LOCK OUT Fig. 10 LOCK OUT at a folder Fig. Electrics cabinet, side I Pneumatic LOCK OUT Valve plate, pneumatics cabinet, side II Fig. outside Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Pneumatic LOCK OUT Fig. 13-060518-1020 Fig. 11 LOCK OUT at a reel splicer or infeed unit Electrical LOCK OUT: main switch S II Pneumatic LOCK OUT: S II 13-060518-0935 Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Water supply in the approximately 2.4–4 bar upper H printing unit in the main feed line min 3.5 bar Process by extraction Water temperature approximately 45 °C–55 °C Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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(depending on washing wash-up bar is programme) The consumption of washing agent and approximately 0.6 l water per single-acting (depending on washing wash-up bar is programme) Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
DANGER Danger if dummy not installed! Personal protection! 01-070514-1500 Fig. 13 Dummy installation Dummy Handle II Holder and fixing screw side I and side II Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
The extractor remains switched on for the entire duration of the wash-up process and has a fixed overtravel time. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Front view of the wash-up bar 99-060724-1338 Fig. 15 Front view of the wash-up bar Pneumatic cylinder Travel sensors Finger guard Washer head Drive belt Aluminium rail profile Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Tensioning spring for doctor blade adjustment Spray tube fixing 99-060717-1059 Fig. 17 Side view of the wash-up bar Brush motor connection Guide pulleys Tensioning spring for doctor blade adjustment Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Connections for compressed air and water/ washing agent Plate with rail number 5.2.4 Bottom view 99-060801-1653 Fig. 19 Bottom view of the wash-up bar Drive belt lockup Assembly openings for the washer head Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Washing unit description STW 5.3.1 Front view of the wash-up bar 01-070508-1255 Fig. 20 Front view of the wash-up bar Pneumatic cylinder Travel sensors Drive belt Washer head Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Tensioning spring for doctor blade adjustment Spray tube fixing 01-070508-1335 Fig. 22 Side view of the wash-up bar Brush motor connection Tensioning spring for doctor blade adjustment Guide rail Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Bottom view of the wash-up bar 01-070508-1405 Drive belt lockup Fig. 24 Bottom view of the wash-up bar Assembly openings for the washer head Plate with rail number Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Preconditioning without paper Preconditioning takes place at crawl speed and prevents the paper web from sticking to the rubber blanket. NOTE Satellite wash-up bar does not require preconditioning! Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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5 Operation NOTE Intermediate wash-up and delivery stop wash-up is not possible on the lower satellite wash-up bar! Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
[2] and disconnect the connector. • Loosen fixing screws [4]. • Remove the wash-up bar evenly to prevent twisting. • Carefully set down the wash-up bar horizontally for storage. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
This position allows cleaning work or visual inspections to be carried out on the wash-up bar For maintenance work, see 7.1 ‘Maintenance schedule’ 13-060925-1347 Fig. 27 Maintenance position of the wash-up bar Wash-up bar Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Connect electrical connectors [2] and press them into the brackets provided. • Check the operation of the spring-mounted brush. 01-070504-1450 Fig. 34 Removing the brush Upper finger guard Plates Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Tensioning spring • Then fit the brush as described earlier. 01-070504-1530 Fig. 37 Removing the doctor Doctor Guide 99-060724-1456 Fig. 36 Removing the doctor Doctor fixing screws Tensioning spring Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
[2] and disconnect the connector. • Rotate the detent pin [4]. • Remove the wash-up bar evenly to prevent twisting. • Carefully set down the wash-up bar horizontally for storage. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Fig. 41 Removing the washer head underside of the rail. Electrical chain connection • Screw the connection angle onto the washer head. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Check for leaks before fitting the wash-up bar into the press. 01-070509-0935 01-070504-1410 Fig. 43 Removing the spray tube Fig. 44 O-ring seal on the spray tube Spray tube O-ring seal Fluid supply line Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Hook the tensioning spring of the doctor into the fixing screws [1]. • Check that spring-mounted doctor blade functions • Then fit the brush as described earlier. 01-070509-1130 Fig. 49 Removing the doctor Doctor fixing screws Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Detailed information can be found in the individual paragraphs. WARNING Always press the Safe STOP button before starting maintenance work. CAUTION The maintenance work carried out must be documented using the maintenance schedules (date, name). Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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– clean the outside of the washer head and the rail and slideway. Section 7.2.2.1/ Washer head – bracket inspection: p. 58 Grease the brass plate Tab. 2 Monthly maintenance Maintenance monthly, then every 2 months Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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Check the travel sensors for correct operation, power and run the washer head to either end of the rail on the service station, switch display Tab. 3 Maintenance every 2 months Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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Fluid pressure check during a wash-up process Section 5.1.4/ Peripherals – mechanical and electrical inspection: p. 29 Check fluid pipelines and valves for leaks Tab. 4 Maintenance every 3 months Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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– remove and refit brushes and check the doctor; – check the springs of the doctor; – check the roller bearings on the rail. Tab. 5 Maintenance every 4 months Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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Performance test – test wash: p. 58 Check that there are no scraps of paper in the guides or brushes or washer head Tab. 6 Maintenance after every web break Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Observe the spray pattern. If certain zones across the width of the washer head are not being sprayed, this would indicate that there is a blockage in the spray tube. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Check that all screws are tightly seated. • Clean and grease the brass rails located at the side plates. • Check the alignment with the cylinders and readjust as described under Section 7.2.3 necessary. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
CAUTION Failure to comply with this instruction will result in damage to the brush roller. CAUTION The doctor may only be replaced by an expert. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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Only wash head interior may be flushed out with a high-pressure water jet. NOTE A service station is supplied by MRA and Rotoclean to make the maintenance work easier. Section 8/p. 63 Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
Brush motor for blanket wash-up device: Nominal 4A set values 3-5A Brush motor for satellite wash-up bar: Nominal 2.5A set values 2-3A 01-070508-1445 Fig. 50 Wash-up bar adjustment Adjusting screw Lock nut Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
• Finally centre the wash head over the catch basin • Rotate wash-up bar until the brushes are face down in the catch basin. Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
START wash button number of washes and the level of dirt. Maintenance task Interval Washing agent renewal approx. 4–6 months Filter mat depending on level of dirt Operating Manual – Blanket and Impression cylinder wash-up device – COLORMAN 3/9...
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Datum Name BG Schiene / ASM linear guide Bearb. 21.04.2006 C.Kraft Gepr. DW1/3, DW2/4 Norm DD MAN News 2310 4691-1-1-0-02 Elektrik-Mechanik GmbH Ablaufzw.st. neu 09.08.06 CK 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\4691-1-1-0-02.i d w Zust.
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DIN 34 Datum Name BG Schiene / ASM linear guide Bearb. 26.04.2006 C.Kraft Gepr. DW1/2, DW5/6 Norm D MAN News 4691-1-1-0-03 17 27 Pos. 6+7 neu 09.08.06 24 26 31 Elektrik-Mechanik GmbH Gewindestift 10mm länger 03.07.06 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\4691-1-1-0-03.i d w...
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Datum Name BG Waschkopf / ASM cleaning head Bearb. 22.05.2006 C.Kraft Gepr. DW1/3, DW2/4 Norm Diamond Doppel MAN unten 129.2 4691-2-1-0-02 Darstellung ohne vordere Seitenteile Elektrik-Mechanik GmbH 444.5 view without side frame in front 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\4691-2-1-0-02.i d w...
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A-A ( 2 : 1 ) C-C ( 2 : 1 ) B-B ( 2 : 1 ) Sprühloch und Stiftloch in einer Flucht verklebt, Pos. 2, 4 und 5 bilden ein Teil: Art.Nr. V660160-R (rechts), V660160-L (links) bonded, pos. 2, 4 and 5 are one part: Art.Nr. V660160-R (right), V660160-L (left) O-Ring 5x1,5 o-ring 5x1.5 6465-3-5-1-13...
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DIN 34 Datum Name BG Seitenplatte / ASM side plate 24.04.2006 C.Kraft Bearb. Gepr. DW1/2 Norm D MAN News 4691-3-1-2-3-0 Elektrik-Mechanik GmbH 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\4691-3-1-2-3-0.i d w Zust. Änderung Datum Name Tel.
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DIN 34 Datum Name BG Seitenplatte / ASM side plate 24.04.2006 C.Kraft Bearb. Gepr. DW 5/6 Norm D MAN News 4691-3-1-2-4-0 Elektrik-Mechanik GmbH 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\4691-3-1-2-4-0.i d w Zust. Änderung Datum Name Tel.
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Name BG Rollführung unten / ASM lower guide track 21.04.2006 C.Kraft Bearb. Gepr. DW1/3, DW 2/4 Norm MAN News unten 4691-3-1-66-0 Elektrik-Mechanik GmbH 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\4691-3-1-66-0.i d w Zust. Änderung...
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Datum Name BG Schiene / ASM linear guide Bearb. 21.04.2006 C.Kraft Gepr. DW5/7, DW6/8 Norm DD MAN News 2310 6430-1-1-0-00 Elektrik-Mechanik GmbH Ablaufzwst. neu 09.08.06 CK 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\6430_MAN-News_neu\6430-1-1-0-00.i d w Zust.
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Datum Name BG Gleitführung / ASM guide slide bearing 21.04.2006 C.Kraft Bearb. Gepr. BG Seitenplatte Norm DD MAN News oben 6430-1-1-25-0 Elektrik-Mechanik GmbH 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\6430_MAN-News_neu\6430-1-1-25-0.i d w Zust. Änderung...
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Datum Name BG Gleitführung / ASM guide slide bearing 21.04.2006 C.Kraft Bearb. Gepr. BG Seitenplatte Norm DD MAN News unten 6430-1-1-25-02 Elektrik-Mechanik GmbH 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\6430_MAN-News_neu\6430-1-1-25-02.i d w Zust. Änderung...
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BG Waschkopf / ASM cleaning head Bearb. 22.05.2006 C.Kraft Gepr. 139.2 DW 5/7, DW 6/8 Norm Diamond Doppel MAN News oben 444.5 Darstellung ohne vordere Seitenteile 6430-2-1-0-00 view without side frame in front Elektrik-Mechanik GmbH 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\6430_MAN-News_neu\6430-2-1-0-00.i d w...
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Name BG Seitenplatte / ASM side plate 16.02.2006 C.Kraft Bearb. Gepr. DW5/7, DW6/8 Norm DD MAN News oben 6430-3-1-2-0 Elektrik-Mechanik GmbH + Distanzstück 26.06.06 CK 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\6430_MAN-News_neu\6430-3-1-2-0.i d w Zust.
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DIN 34 Datum Name BG Seitenplatte / ASM side plate 21.04.2006 C.Kraft Bearb. Gepr. DW1/3, DW2/4 Norm DD MAN News 6430-3-1-2-2-0 Elektrik-Mechanik GmbH 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\6430_MAN-News_neu\6430-3-1-2-2-0.i d w Zust. Änderung Datum Name Tel.
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Name BG Rollführung oben / ASM upper guide track 21.04.2006 C.Kraft Bearb. Gepr. DW 5/7, DW6/8 Norm MAN News oben 6430-3-1-66-2-0 Elektrik-Mechanik GmbH 79111 Freiburg Jechtinger Straße 15 seit 1886 I:\Kunden\rotocl e an\PROJEKTE II\2005_4691_MAN_Testmaschi n e\6430_MAN-News_neu\6430-3-1-66-2-0.i d w Zust. Änderung...
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Flachrundniet dome head rivet Niet-FK-d32 E3114122 Linsenkopfschraube-Torx lens head screw Torx NB 601 - M4 x 8 E311405065 Linsenkopfschraube-Torx lens head screw Torx NB 601 - M4 x 6 E310648 Linsenkopfschraube-Torx lens head screw Torx NB 601 - M3 x 4 E310646 Sechskantmutter hex nut...
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