WaterLine Controls FPT 30-64F Installation Planning

Sensor and control panel

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Pre-Installation Planning and Review
Sensor and Control Panel Considerations
 Use the metal of the cooling tower as a barrier from EMF interference (radar, cell, antenna or radio towers).
 Do NOT use the same power source or ground circuit of a VFD.
 Do NOT run the sensor cable within 3" of VFD control wires or high voltage lines.
 If the control panel and/or sensor cannot be out of site of a VFD, then maintain at least 15 feet from VFD panels,
wires.
Rules for High and Low voltage circuits
 Maintain at least 3" spacing between the sensor cable and high voltage lines.
 Do NOT run the sensor cable in the same conduit with high voltage lines.
 When crossing high voltage lines, cross them perpendicularly.
 Do NOT coil excess sensor cable.
Sensor Cable Length
The sensor cable comes in 50-foot increments, starting at 50ft. Order the cable longer than you need it. The sensor
cable should be cut to fit. Be sure to leave enough slack (1 ½ times the length of the longest rod) in the sensor cable
in the event the sensor needs to be removed for maintenance or inspection. If a sensor cable splice is necessary,
contact Waterline Controls to order a splice box enclosure.
 Install the sensor cable in earth grounded metal conduit separate from the earth grounded metal electrical
conduit housing high voltage lines. In those cases where running separate conduit is not plausible then follow
the rules for high and low voltage circuits. Do NOT zip tie the sensor cable to conduit carrying high voltage lines.
Control Panel
 Provide a dedicated 15 to 20-Amp circuit to the control panel. Do NOT share the ground or neutral with other
circuits and by no means should the circuit for a VFD be used.
 We recommend placing the control panel as close to the cooling tower as possible, keeping it above the water
basin and out of sight of any Variable Frequency Drives (VFD).
 The control panel should be mounted in a convenient location where water spray will not impinge upon the unit
and at a height above the tank overflow level to prevent water from feeding into the sensor wire conduit.
 Plan to mount the control panel where the low voltage wire crosses (perpendicularly) the least number of high
voltage circuits.
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P a g e
FPT Models 30-64F
Sensor and Control Panel
System Dynamics Inc. dba Waterline Controls
P.O. Box 12544, Scottsdale, AZ 85267
Phone: 480-905-1892
Email: info@waterlinecontrols.com
Web: www.waterlinecontrols.com
12/08/2023

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Summary of Contents for WaterLine Controls FPT 30-64F

  • Page 1 If a sensor cable splice is necessary, contact Waterline Controls to order a splice box enclosure.  Install the sensor cable in earth grounded metal conduit separate from the earth grounded metal electrical conduit housing high voltage lines.
  • Page 2: Installation Overview

    We recommend placing the control panel as close to the cooling tower as possible, keeping it above the water basin but out of line of sight of any Variable Frequency Drives (VFD). If the distance exceeds the length of the sensor cable, contact Waterline Controls to order a splice kit.
  • Page 3 System Dynamics Inc. dba Waterline Controls P.O. Box 12544, Scottsdale, AZ 85267 Phone: 480-905-1892 Email: info@waterlinecontrols.com Web: www.waterlinecontrols.com Step 2: Planning for wiring connections The control panel has low voltage and high voltage compartments. All connections to the control panel should be in their respective compartment using the knockouts at the bottom of the control panel.
  • Page 4: Step 3: Mounting The Control Panel

    Step 3: Mounting the control panel The Waterline Controls panel should be mounted in a convenient location where water spray will not impinge upon the unit and at a height above the tank overflow level to prevent water from feeding into the sensor wire conduit.
  • Page 5 TIP: The sensor cable slack should be about 1 1/2 times the length of the longest rod. Install the sensor cable in an earth grounded metal electrical conduit. Using a watertight connector, connect to the bottom of the Waterline Controls panel below the low voltage compartment.
  • Page 6: Electrical Shock Hazard

    Step 7: Connection BMS/BAS/Fire Panel wires The dry contact sets included in the Waterline Controls panel can be used as an aid to remotely signal the Building Automation or Management System of the status of the control panel’s output functions.
  • Page 7: Step 10: Testing The Control Panel

    System Dynamics Inc. dba Waterline Controls P.O. Box 12544, Scottsdale, AZ 85267 Phone: 480-905-1892 Email: info@waterlinecontrols.com Web: www.waterlinecontrols.com Step 9: Connecting controlled devices (Valves & Pumps) The power relays are Form C SPDT rated max. 120VAC @ 40A. EXAMPLE FOR CONNECTING A 110VAC SOLENOID VALVE...
  • Page 8: Troubleshooting

    System Dynamics Inc. dba Waterline Controls P.O. Box 12544, Scottsdale, AZ 85267 Phone: 480-905-1892 Email: info@waterlinecontrols.com Web: www.waterlinecontrols.com Troubleshooting Please use our on-line troubleshooting flow to resolve the most common issues. https://waterlinecontrols.typeform.com/to/Jnl1NN Or use our Troubleshooting QR code. Use the QR code to access the Action links on our web site.

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