Related Manuals for Carotron IDP100 Series
Summary of Contents for Carotron IDP100 Series
- Page 1 IDP100 SERIES MOTOR CONTROL Instruction Manual Models IDP102-000 IDP102-BC1 IDP102-BC2 IDP102-RC1 IDP102-RC2 IDP105-000 IDP105-BC2 IDP105-RC2...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. General Description……...………………………………………………… 2. Specifications………..…….……………………………………………….. 2.1 Electrical………….……………………..…………………….…………. 2.2 Physical……..……...………………………..…………………………... 3. Installation………………..…….………………………………………….… 3.1 Circuit Protection……………………..........3.2 Connection Information………….………………......4. Programming & Adjustments………………….……...……………….… 4.1 Programming Jumpers…………………………………....… 4.2 Potentiometers……………………………........… 4.3 Adjustment Presets………………………….…………....… 4.4 Adjustment Procedure - Speed Regulator………………………… 4.5 Adjustment Procedure - Torque Regulator……………………..4.6 Adjustment Procedure - Torque/Taper Option……………………... -
Page 3: General Description
GENERAL DESCRIPTION The Carotron IDP100 Series Isolated Drive Package provides full range speed or torque control of shunt wound or permanent magnet D.C. motors. IDP102 models operate motors between ¼ and 2 horsepower, and IDP105 models operate motors between 3 and 5 horsepower. -
Page 4: Physical
Refer to print D14215 in Section 8 for complete mounting dimension information on all models and options. INSTALLATION 3.1 Circuit Protection The IDP100 Series of drives should be installed in accordance with the National Electric Code and any applicable local or state codes. All wiring should be rated at a minimum of 90° C. - Page 5 TB2 - 1, 2, & 3 (Speed pot): A potentiometer with a resistance value between 2,000 OHMS and 10,000 OHMS connects to these terminals. The CCW lead and shield connect to terminal 1. The wiper connects to terminal 2 and the CW lead connects to terminal 3. Carotron, Inc.
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Page 6: Programming & Adjustments
When the control is used as a torque regulator, the MAX pot sets the maximum torque level. IR (IR Compensation) P3 IR provides a signal proportional to armature current to compensate for motor losses as the motor load increases. This improves speed regulation in armature feedback. Clockwise rotation increases the compensation. Carotron, Inc. -
Page 7: Adjustment Presets
NOTE: The DECEL pot does not control stopping time when the Enable contact is opened. 4.3 Adjustment Presets Carotron IDP100 Series drives are all functionally tested and calibrated with motor loads and should require further calibration only to tailor operation for a specific application. The adjustment presets are listed in the event that the condition of the control and its adjustments are unknown or in doubt. -
Page 8: Adjustment Procedure: Torque Regulator
On IDP102 models, verify the line voltage level and the jumper positions at TB1-2,3,4, & 5. Also select the proper voltage level for jumper J1. For IDP105 models, verify the 230 VAC line voltage level. Carotron, Inc. -
Page 9: Adjustment Procedure: Torque/Taper Option
J1. For IDP105 models, verify the 230 VAC line voltage level. Note the motor name plate full load current and horsepower. On IDP102 and IDP105 models, select the proper current range at J2. Carotron, Inc. -
Page 10: Run-Brake Models
Refer to wiring and connection diagram D14212 in Section 8 for connections of this model. MODEL IDP105-BC2 accepts 230 VAC input and is designed for use with 3 to 5 HP, 180 VDC armature motors. Refer to wiring and connection diagram D14214 in Section 8 for connections of this model. Carotron, Inc. -
Page 11: Contactor Reversing Models
Reversing logic assembly with anti-plugging logic and 115 VDC pilot relays to interface with the armature contactors, enable circuit, tach feedback, and pushbuttons for Forward, Stop, and Reverse. 230/115 VAC step down transformer (-RC2 models only). Carotron, Inc. -
Page 12: Spare Parts
RUN/BRAKE & REVERSING: Brake resistor(s), 4 Ω, 1000W ....................RES62-0004 1 ea. on 115 VAC models; 2 ea. on 230 VAC models F3: 1 amp, 250 VAC Carotron ............................FUS1000-00 Bussmann ............................. AGC-1 Littelfuse .............................. 312002 IDP102 SERIES Power/Control Board Assy ......................C13995-000 F1 &... -
Page 13: Prints
PRINTS Carotron, Inc. -
Page 14: C13995 Power/Control Board Assembly
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Page 15: C11657 Reversing Logic Board Schematic & Assembly
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Page 16: C11658 Torque/Taper Board Schematic & Assembly
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Page 17: D14212 Idp102-000, -Bc1, -Bc2 Wiring & Connections
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Page 18: D14213 Idp102-Rc1, -Rc2 Wiring & Connections
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Page 19: D14214 Idp105-000, -Bc2, -Rc2 Wiring & Connections
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Page 20: D14215 Dimension Drawings
Carotron, Inc. - Page 21 1. General Company’s satisfaction to have failed to so perform, or refund to the Purchaser The Standard Terms and Conditions of Sale of Carotron, Inc. (hereinafter the purchase price paid by the Purchaser to the Company in regard thereto; called “Company”) are set forth as follows in order to give the Company and the provided, however, that (a) Company and its representatives are permitted to Purchaser a clear understanding thereof.
- Page 22 3204 Rocky River Road Heath Springs, SC 29058 Phone: 803.286.8614 Fax: 803.286.6063 Email: saleserv@carotron.com Web: www.carotron.com MAN2005-00 Rev. A Issued 01-06-2025...
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