Filtertechnik Hire Rig 6 User Manual

Water glycol filtration system

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Filtertechnik

1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel:

+44 (0)115 9003 600

Email:

sales@filtertechnik.co.uk

Hire Rig (6)

Water Glycol Filtration System

User Manual

Fax:

+44 (0)115 986 8875

Web:

www.filtertechnik.co.uk

Mar 2019

V1.02

Registered in England No: 03969985 VAT No: 760 821 731

Certification No. UK002838

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Summary of Contents for Filtertechnik Hire Rig 6

Page 1 Hire Rig (6) Water Glycol Filtration System User Manual Mar 2019 V1.02 © Copyright 2016 Filtertechnik Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Tel: +44 (0)115 9003 600...
Page 2: Table Of Contents
Declaration of Conformity ............................15 Certificate of Conformity ............................15 Important Safety Notes ............................... 16 Connections ................................16 Installation ................................17 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax:...
Page 3 Electrical Schematic................................. 22 Pump Information ................................24 Warranty Statement ................................ 35 EC Declaration Of Conformity ............................36 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax:...
Page 4: Specifications
Fluid type Water Glycol Environment IP55 Connections 2” BSPM c/w Ball Valve Dimensions Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel:...
Page 5: Fluid Circuit Diagram
Stage 1 & 2 are size 2 filter bag vessels the final stage is a 3-stack filter housing (3 x 40” filter elements). A flow site glass is fitted towards the outlet post filtration, which acts as a visual aid to the cleanliness of the fluid. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 6: Health, Safety & Environmental Considerations
Ensure any water drained from this equipment is disposed of in a responsible manner and in accordance with local environmental requirements. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 7: Component Identification
5.) Flow Sight Glass With Spinner 11.) Powder Coated Frame c/w Braked Wheels 6.) Differential Pressure Displays Control Panel layout Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838...
Page 8 12.) Door Lock x 2 6.) High Pressure Indicator (Amber) 13.) Start Button (Green) 7.) Reset Button (Black) Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838...
Page 9: Operational Instructions
Any activation of the EMERGENCY STOP requires a manual reset of the system, this done by resetting the E-stop switch (Twist until it pops out) and pushing the illuminated EMERGENCY STOP OPERATED/RESET button. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 10: Installation & Operating Instructions
7.) Failure of the filter housing could result from misuse - please ensure that these installation, operating & maintenance procedures are strictly adhered Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 11: Operation
Finally nip down the screw clamps with a spanner in a diagonal basis across the filter housing. DO NOT over tighten. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 12: Putting The Filter Into Service
For safety reasons it is important to ensure that vent and drain connections (such as any valves or hoses) are secure and that released fluid is disposed of to an appropriate drain or container. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 13: Replacing The Filter Cell Housings
The housing must be checked for any visible signs of corrosion or wear damage internally and externally on a routine basis. Internal examination should be carried out via the housing clo Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 14: 60 Series Filter Vessel
63123 7 63124 (30” & 40”) EXPLOSIVE 63153 & 63154 (30” & 40”) EXPLOSIVE 63183 & 63184 (302 & 40”) Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax:...
Page 15 Equipment in this category is intended for use in areas in which explosive atmospheres caused by gases, vapours or air/dust mixtures are likely to occur Non-mining products Group II Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 16: Declaration Of Conformity
The foregoing constitutes FHO’s sole obligation with respect to damages, incidents or consequential, resulting from the use or performance of the product. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 17: Important Safety Notes
Located in the inlet chamber of the housing (If applicable) Clean drain: Located in the outlet chamber of the housing (If applicable) Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 18: Installation
The cartridges are loaded into the housing through the top opening. Note: 7, 12, 18 & 22 round housings are designed for maximum Ø66.5mm cartridges. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 19 Hand Only to allow approximately 10mm free movement of the compression plate – note, many polymeric cartridges will expand at elevated temperatures – restricting the movement of the cartridges can cause damage! Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 20 The filter can be operated until the increase in the pressure differential across the filter cartridge reaches approximately 1.5 bar g (25 psi); at this point the filter cartridges should be replaced. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 21 Remove each cartridge from the diaphragm plate / pressed cup. Twisting and lifting each cartridge will assist in releasing the seal. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 22 The housing must be checked for any visible signs of corrosion or wear damage internally and externally on a routine basis. Internal examination should be carried out via the housing closure. Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No.
Page 23: Electrical Schematic
Electrical Schematic Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 22 of 36...
Page 24 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 23 of 36...
Page 25: Pump Information
Pump Information Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 24 of 36...
Page 26 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 25 of 36...
Page 27 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 26 of 36...
Page 28 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 27 of 36...
Page 29 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 28 of 36...
Page 30 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 29 of 36...
Page 31 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 30 of 36...
Page 32 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 31 of 36...
Page 33 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 32 of 36...
Page 34 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 33 of 36...
Page 35 Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 Fax: +44 (0)115 986 8875 Tel: +44 (0)115 9003 600 Email: sales@filtertechnik.co.uk Web: www.filtertechnik.co.uk Page 34 of 36...
Page 36: Warranty Statement
Limited Express Warranties, and no others: For a period of one (1) year from and after the date of delivery of a new Filtertechnik product, Filtertechnik warrants and guarantees only to the original purchaser/user that such a product shall be free from defects of materials and workmanship in the manufacturing process.
Page 37: Ec Declaration Of Conformity
Low voltage Directive 73/23/EEC (as amended by 93/68/EEC) Electromagnetic Compatibility Directive 2004/108/EC Machinery Directive 98/37/EC Declaration We, Filtertechnik Limited, declare that the above referenced product(s), to which the declaration relates, is in conformity with the provisions of the Directives listed above IMPORTANT...