ICT Hybrid Ultra Quick Start Manual

Hybrid Ultra
Quick Start Guide
Risk of serious personal injury or damage to equipment and property. Always observe the following:
•
Installation must be done by qualified technicians.
•
Input voltages can range up to 240 volts AC. All upstream AC, load and battery breakers must be shut OFF prior to installation. The system must
be completely de-powered.
•
Operate the supply from a grounded 3-wire 120-volt AC or 230/240-volt AC source (50 or 60 Hz) with a branch circuit breaker rated 30 amps or
less.
•
Install chassis ground to the unit before connecting AC input.
•
Do not tie either of the unit main outputs to the BAT terminal on the Dual Battery Management Module, as this may short-circuit the battery or
WARNING
bypass the internal LVD circuitry in the Dual Battery Management Module.
•
If a lithium-ion battery is used, it must have an integrated battery management system (BMS) to protect the battery cells from inappropriate
voltage or current levels.
•
Always consult with and observe all battery manufacturer recommendations.
•
The DC-DC Converter Module is NOT hot pluggable. Do not open the unit. Module may only be serviced by qualified personnel due to hazardous
voltage inside.
Risk of personal injury or damage to equipment and property. Always observe the following:
•
Ensure the unit has the correct polarity for the application.
•
Do not combine 1,500-watt and 700-watt Power Modules within the same unit. Do not mix voltages of the Power Modules.
•
Ensure that there are enough matching Power Modules available to support the load requirement.
•
DC-AC inverters should not be connected to any of the load connection points without a battery connected to the system. Do not connect DC-
AC inverters to the outputs of the Load Distribution Module.
CAUTION
•
The DC-DC Converter Module draws up to 700 W from the Power Modules and should be counted as a load device. Ensure the power
consumption of the load does not exceed the continuous rated capacity of the DC-DC Converter Module.
•
Ensure the total power consumption of the load does not exceed the continuous rated capacity of the power supply.
Risk of damage to equipment, environmental hazards, loss of data and other undesirable consequences. Always observe the following:
•
Third-party surge suppression devices must be utilized to protect AC input power feeds, every exposed DC power conductor and data cables.
These protection devices must be installed at both ends of the exposed conductor, in close proximity to installed equipment.
NOTICE
UNPACK AND INSPECT
1
•
Power chassis (hot-swappable Power Modules must be ordered
separately)
•
Two rack-mounting ears (installed)
•
Instruction Manual (USB drive)
•
Output bus bar safety cover (in packaging slot)
•
Bag containing the following:
Two 3-pin AC input wire clamp connectors
o
One 7-pin alarm and temp sensor connector
o
o Two 3-pin form-C alarm relay connectors
Four 6-32 x 1/4-inch screws for installing the safety cover
o
Six 1/4-inch bolt/washer/nut sets for the output bus bar
o
connection
Remote battery temperature sensor (ICT-TMP)
o
RJ11 control cable jumper (ICT-JMP)
o
NOTE: In case of shipping damage, your freight carrier should be
notified immediately.
PREPARE THE TOOLS AND PARTS NEEDED
2
•
Two 7/16-inch wrenches for the bus bar connection
•
Wire stripper
•
Four #10-32 Phillips screws to connect rack ears to rack
•
#1 Phillips screwdriver for the connections of rack ears, bus
bar cover, and AC input connector
•
3/32-inch flathead screwdriver for the connection of AC input
wires, alarm and sensor wires
CHECK AND VERIFY THE CONFIGURATION
3
See Section 2.4 of the Instruction Manual.
Scan the QR code to download the
Instruction Manual.
INNOVATIVE CIRCUIT TECHNOLOGY LTD.
Langley, British Columbia, Canada V4W 3Y3
855-350-950 Rev1.01
26921 Gloucester Way
www.ict-power.com
For additional support call: +1 877.930.0717 ext. 810 (toll-free in N. America) or +1 604.856.6303
MOUNT THE UNIT INTO A 19-INCH RACK
4
(Support the rear of the unit if necessary)
CONNECT THE CHASSIS GROUND
5
Connect the chassis ground according to the site design, and in
accordance with the local electrical code standards. Use a ground
bonding wire that is rated to handle the maximum current rating of the
power system.
CONNECT USER SUPPLIED SURGE PROTECTION DEVICE(S)
6
Third-party surge protection device(s) must be utilized to protect AC
input power feeds, every exposed DC power conductor and data
cables. These protection devices must be installed at both ends of the
exposed conductor, in close proximity to installed equipment.
CONNECT THE SENSORS AND ALARMS IF NEEDED
7
a. Connect the RJ11 ports of the Primary unit and the Secondary unit
using the control cable jumper (ICT-JMP).
b. Connect an external monitoring device to the 3-pin form-C alarm
relay connectors, if needed, using 22–26 AWG wire. Install the two
3-pin connectors to "ALARM" terminals.
c. Connect up to four dry contact type sensors, and an optional
external Battery Temperature Sensor (ICT-TMP) to the 7-pin alarm
and temp sensor connector using 22–26 AWG wire. Install the 7-pin
connector to the "AUX" terminals.
CONNECT THE BATTERY
8
a. Verify the polarity of the Dual Battery Management Module installed
in the unit by noting the label under the rear Dual Battery
Management Module BAT bus bar input. The "BAT +" indicates a
positive battery voltage system while a "BAT −" indicates a negative
battery voltage system.
b. Make connections to the battery using wire and connectors
appropriately rated for the highest possible system current. Connect
the battery hot lead to the Dual Battery Management Module BAT
bus bar, and the battery return lead to the main chassis output bus
bar of the corresponding polarity. Install an appropriate in-line DC
overcurrent protection device on the battery hot lead. Leave the
battery breakers open until the software has been configured.
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