Summary of Contents for Volvo Penta PILECO P-460 D
- Page 1 Tel: 936.494.4200 Fax: 936.494.4517 OPERATIONS MANUAL POWER PACK P-460 D Serial no. 2.1.0460.DXX This powerpack is filled with hydraulic oil of TOTAL Equivis ZS 46 491 Conroe Park W. Dr., Conroe TX 77303 PILECO INC. 1...
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Page 2: Safety Precautions
Tel: 936.494.4200 Fax: 936.494.4517 PREFACE This user's manual contains the procedures for safe operation and preventive maintenance of the hydraulic by qualified personnel. POWER PACK P-460-D46 References to other documentation, figures etc. are indicated in italics Intended use is solely intended for use as hydraulic power source for driving steel or concrete POWER PACK P-460-D46 piles with hydraulic piling hammers in non hazardous areas. - Page 3 Tel: 936.494.4200 Fax: 936.494.4517 APPLIED STICKERS Replace stickers as soon as they are damaged or have become illegible. Thoroughly clean the surface with a grease solvent, before applying the new sticker. PILECO HYDROHAMMER New stickers can be ordered from The following stickers haven been applied at appropriate places on the power pack. Location Full To indicate which eye in the lifting plate has to...
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Page 4: Table Of Contents
Tel: 936.494.4200 Fax: 936.494.4517 page Preface / Intended use / Guarantee/Liability / Safety precautions ..............II CONTENTS ..............................III USER’S MANUAL ............................1 FOR ................................1 HYDRAULIC POWER PACK P-460 ......................1 INTRODUCTION ..........................1 1.1. General (see page IV)........................2 1.2. - Page 5 Tel: 936.494.4200 Fax: 936.494.4517 1. INTRODUCTION Gauge panel & Engine panel A-35 and Instruments of hydraulic tank Engine view, main switch side Quick connectors Engine view, PTO side 491 Conroe Park W. Dr., Conroe TX 77303 PILECO INC. 5...
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Page 6: Fig. 1: Location Of Main Components With Item Numbers
Tel: 936.494.4200 Fax: 936.494.4517 INTRODUCTION (continued) 1.1. General (see page IV) The ambient cooling air is sucked via the The Power pack P-460 is built inside a louvres in the doors ( ) and two for the engine container-type housing supplies high louvred windows (... -
Page 7: Technical Specifications And Data
Tel: 936.494.4200 Fax: 936.494.4517 1.2. Technical specifications and data Ambient conditions Max ambient air temperature operational between -10and + 45 °C Noise power level at full load 103 dB(A) ref 1 pW Container type housing Shop order no. H-20070128 Net weight (empty) approx. -
Page 8: Description Of The System And Main Components
Tel: 936.494.4200 Fax: 936.494.4517 2. DESCRIPTION OF THE SYSTEM AND MAIN COMPONENTS 2.1. Pump driver (Diesel engine) and auxiliaries The turbo charged diesel engine PDM-01 electrically started from the A-35 engine control panel. The engine is running at constant speed (1800 rpm) and drives one in-line variable flow pump. -
Page 9: Hydraulic System
Tel: 936.494.4200 Fax: 936.494.4517 2.2. Hydraulic system 2.2.1. Main hydraulic circuit (see fig. 4) Filtered hydraulic oil from the suction filters Via the set 2” quick connectors P and R, the oil FIL- is drawn from the reservoir via the runs to and from the hammer. -
Page 10: Fig. 5: Hydraulic Manifoldhm-01
Tel: 936.494.4200 Fax: 936.494.4517 2.2.2. Hydraulic manifold block HM-01 Leak oil to tank Fig. 5: Hydraulic manifold HM-01 Fig. 6: Outside quick connectors The working pressure is limited at two levels as determined by the two safety valves 2 and 3 which are integrated with their pilot valves in the so-called A-valve (as referred to in the electrical wiring diagrams). -
Page 11: Electrical System
Tel: 936.494.4200 Fax: 936.494.4517 2.3. Electrical system There are no customer power connections required. Batteries All electrical equipment is fed from the 24 Vdc battery system (also used for engine starting), The batteries are installed in a separate compartment in the base of the container, accessible via a hinged cover as shown below: Fig. -
Page 12: Fuel System
Tel: 936.494.4200 Fax: 936.494.4517 2.4. Fuel system The electronically controlled fuel injection system is a part of the power management system EDC III / E.C.V. Fig. 11 P & I-diagram Fuel system 491 Conroe Park W. Dr., Conroe TX 77303 PILECO INC. -
Page 13: Preparations Prior To Operation
Tel: 936.494.4200 Fax: 936.494.4517 3. PREPARATIONS PRIOR TO OPERATION Site installation Lift the complete container at one of the grouped lifting eyes on the container roof (depending on the amount of hydr. oil and fuel in the tanks). Use only approved hoist materials. Put the container down carefully at the desired location. -
Page 14: Operation
Tel: 936.494.4200 Fax: 936.494.4517 4. OPERATION 4.1. Checks before starting 4.2. Starting Check: • Start the diesel engine with the start switch on • Fuel level at level indicator. the A- • Level in engine oil sump with oil stick. •... -
Page 15: Fig. 14: Layout Engine Control Panel A-35
Tel: 936.494.4200 Fax: 936.494.4517 A-35 Engine control panel Inside box 8 Fuse 25 A; Main power supply 24 Vdc 1 IQAN display 9 Fuse 10 A; Power supply 24 Vdc to C_34 2 Start button (green) 10 Fuse 16 A; Power supply 24 Vdc to A-35 3 Stop button (red) 11 Relay Emergency stop 4 Indicating lamp POWER 24 Vdc (white) -
Page 16: Preheating Of The Hydraulic Oil
Tel: 936.494.4200 Fax: 936.494.4517 By closing the back pressure valve. 4.3. Preheating of the hydraulic oil WARNING: ensure smooth operation Use this method only when hammer is on pile, ® Hydrohammer , the temperature of the hydraulic to prevent uncontrolled movement of the ram oil should be at least 10 °C. -
Page 17: Trouble Shooting
Tel: 936.494.4200 Fax: 936.494.4517 5. TROUBLE SHOOTING 5.1. Specific powerpack malfunctions ® Generally, malfunctions in the power pack will have an effect on the Hydrohammer Here, only the specific power pack malfunctions will be discussed. Possible cause Remedy 1. Engine does not start Battery Main switch (fig.2 pos. -
Page 18: For
Tel: 936.494.4200 Fax: 936.494.4517 6. MAINTENANCE AND REPAIRS The container walls are equipped with doors for better access during inspection or maintenance. 6.1. General cleaning 6.2. Fuels and lubricants Keep the powerpack clean, inside as well as outside. For diesel engine •... -
Page 19: Preventive Maintenance
Tel: 936.494.4200 Fax: 936.494.4517 6.3. Preventive maintenance WARNING: The engine should not be running when carrying out maintenance. 6.3.1. Daily inspection A daily inspection comprises the following: • Engine and auxiliaries Level of engine oil Level of coolant Clogging indicator engine air inlet filters, replace elements when indicator is completely red, Fuel level .......................... -
Page 20: Replacement Of The Return Filter Element
Tel: 936.494.4200 Fax: 936.494.4517 6.3.3. Replacement of the return filter element The return filter is equipped with a magnetic REMARK: Temporarily close the hand hole core (providing full flow magnetic opening to prevent possible dirt entrance during pre-filtration upstream of the filter element) and the filter cleaning. -
Page 21: Spare Parts
Tel: 936.494.4200 Fax: 936.494.4517 6.4. Spare parts Ordering spare parts Always state the following details on your spare parts orders: - Type and serial number of the powerpack, as shown on the identification plate, see below - PILECO part number and description of part or assembly. -
Page 22: Storage And Transport
Tel: 936.494.4200 Fax: 936.494.4517 7. STORAGE AND TRANSPORT In case of extended time between uses the engine should be run until warm at least once every 14 days. This prevents corrosion of the engine. 7.1. Storage 7.2. Preservation Storage of the power pack is recommended If the engine will not be used for more than two after completion of each piling job (At least the months, preservation should be performed. -
Page 23: Drawings And Diagrams
Tel: 936.494.4200 Fax: 936.494.4517 8. DRAWINGS AND DIAGRAMS ELECTRICAL The attached electrical drawings are for diagnostic purposes by qualified persons only. 491 Conroe Park W. Dr., Conroe TX 77303 PILECO INC. 23...
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