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Ranger Target 3DPro 3DP4100 Installation Manual

3d imaging wheel alignment system
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Target 3DPro™
3D Imaging Wheel Alignment System
Model: 3DP4100
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept merchandise until the shipping
carrier makes a notation on the freight bill of the missing or
damaged goods. Do this for your own protection.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND
OPERATION. BY PROCEEDING WITH THIS 3-D ALIGNER INSTALLATION AND OPERATION
YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS DOCUMENT. FORWARD THIS IMPORTANT MANUAL TO ALL OPERATORS.
INSTALLATION MANUAL
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
BE SAFE
Your new alignment system was designed and built
with safety in mind. However, your overall safety
can be increased with proper training and thoughtful
operation on the part of the operator. DO NOT operate or
repair this equipment without reading this manual and the
important safety instructions shown inside. Keep this operation
manual near the alignment system at all times. Make sure
that ALL USERS read and understand this manual.
Revision B 10-14-16
P/N 5900957
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.rangerproducts.com

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Summary of Contents for Ranger Target 3DPro 3DP4100

  • Page 1 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH THIS 3-D ALIGNER INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS DOCUMENT. FORWARD THIS IMPORTANT MANUAL TO ALL OPERATORS. Revision B 10-14-16 P/N 5900957 INSTALLATION MANUAL...

  • Page 2: Product Warranty

    No part of this publication maybe translated, stored in an electronic retrieval system, reproduced, or partially or totally adapted by any means (including microfilm and Photostats) without prior permission. Copyright © 2011 RANGER All rights reserved. Dell, Canon, Microsoft, Windows 7, MS and MS-DOS are registered trademarks. Windows and the Windows logo...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Product Warranty ................2 Definitions of Hazard Levels .

  • Page 4: Before You Begin

    BEFORE YOU BEGIN DEFINITIONS OF HAZARD LEVELS NOTIFY THE CARRIER AT ONCE if any hidden loss or damage is discovered after receipt and request the carrier Identify the hazard levels used in this manual with the to make an inspection. If the carrier will not do so, prepare following definitions and signal words: a signed statement to the effect that you have notified the carrier (on a specific date) and that the carrier has failed to...

  • Page 5: Important Safety Instructions

    QUICKJACK ™ SAFETY INSTRUCTIONS By Ranger Products For your safety, read this manual thoroughly before operating the equipment. The Target 3DPro Wheel Alignment System is intended for use by properly trained skilled automotive technicians. The safety messages presented in this section and throughout the manual are reminders to the operator to exercise extreme care when performing wheel alignments with this product.

  • Page 6: Risk Of Burns

    For any questions, regarding this product please contact the technical support team at Ranger Products: BendPak Inc. / Ranger Products 1645 Lemonwood Dr.,...

  • Page 7: Getting Started / Wiring Instructions

    Be sure the unit is securely attached to lifting INSTALLATION OF ANY SOFTWARE OR device used. CONNECTION TO THE INTERNET WITHOUT AUTHORIZATION BY RANGER PRODUCTS WILL VOID Never use the wood shipping skid for mounting the unit. THE ALIGNMENT SYSTEM’S WARRANTY.

  • Page 8: Precision / Accuracy

    SYSTEM REQUIREMENTS This equipment uses a 3D software, 64 bit program which can be installed on Windows 7 or Windows 8 Operating Systems. TECHNICAL PARAMETERS Power Supply: 115-230V Frequency: 50/60HZ Working Temperature: +5ºC...+40ºC (41ºF...104ºF) Item Precision / Accuracy Range Total Toe ±2’...

  • Page 9: Tools Required For Installation

    TARGET 3DPRO FEATURES • (1) Target 3DPro variable height camera tower • (1) Dell® OptiPlex® PC (♠♣) with powerful Intel® Core2 Duo 1.60 GHz processor pro- vides high-powered processing with low-power consumption. • Genuine Windows® 7 Operating System • Intel® Graphics Media Accelerator •...

  • Page 10: Installation Location

    Installation Location Choose a location that is in compliance with current work place safety regulations. The working area should provide the operator with enough space to install a four post lift or scissor lift and has easy access to drive a car onto it. The place selected should be well lit, easy to clean and should be away from oil, grease, water, etc.
  • Page 11 LIFTING LIMITED BLOCK ALUMINUM STAND COLUMN STEEL WIRE CABLE CAMERA BEAM LOCKING PLUNGER OF STEEL WIRE CABLE MAIN CONTROL BOARD BOX POWER AND USB CABLE TARGET ALIGNMENT LIGHT WHEEL CLAMP BRACKET LOCKING KNOB COVER OF STAND COLUMN UPPER LOCKING KNOB LOWER LOCKING KNOB APPROACH CAMERA 32”LCD MONITOR CABLE HOLE...

  • Page 12: Adjusting Crossbeam Position

    Adjusting Crossbeam Position After column is standing up vertically, disassemble the fixed counterweight screw. Use an M8 Allen Wrench to disassemble the counterweight screw. FIXED SCREW HOLES OF COUNTERWEIGHT Fix locking knob. Adjust the lifting aluminum crossbeam support to the suitable position to install the camera beam, and then turn the locking knobs clockwise to locking position.

  • Page 13: Installing And Testing The Machine

    SERVICE AND MAINTENANCE OF YOUR TARGET 3-D PRO WHEEL ALIGNER MUST BE PERFORMED BY A QUALIFIED TECHNICIAN FROM OR ASSIGNED BY RANGER PRODUCTS. Verify both inner side lines of lift (line A and line B). • Line A: left inner side line of lift Equipment Installation •...
  • Page 14 3. Confirm and create line E which is the center point of (C 5. Start measuring from point G along line F to 1.7m to 2.5m depending on your work area location and confirm and D) the turntables. (See image below.) the installation position of (point H) of baseplate.
  • Page 15 8. Confirm base plate column position. • Line I is parallel with line E • The distance from the center line measurement I to E should be the same as C and D. As seen in picture below. 7. Confirm connection line along holes 3 and 4, based on hole 5 as a center point.

  • Page 16: Installing Printer Cabinet

    10. Now that the column is standing and secure. Install 11. Once plumb, tighten anchor bolts to the baseplate shims under baseplate, use a level and either adjust using concrete anchors. (See pictures for more details.) or remove shims accordingly until you achieve vertical Column installation is complete.

  • Page 17: Installing Pc Cabinet / Power Supply

    2. Inside view of printer cabinet. the cabinet. See the image below. FIXED HOLES TO INSTALL CABINET USE SCREWS TO MOUNT CABINET SOCKET TO STAND COLUMN MONITOR VGA SPLITTER Installing PC Cabinet and Power Supply POWER SUPPLY 1. Front view of PC Cabinet. CABLE AND PLUG 3.
  • Page 18 4. Above cabinet power supply enclosure with mounting screws. POWER SUPPLY ENCLOSURE 2. Inside graphical representation of PC Cabinet. MOUNTING SCREWS INSTALLATION HOLES FOR THE POWER SELECTOR SWITCH ON THIS 22” LCD MONITOR BRACKETS MACHINE CONTAINS HIGH VOLTAGE. DISCONNECT POWER AT THE RECEPTACLE BEFORE PERFORMING ANY ELECTRICAL REPAIRS.
  • Page 19 5. Before connecting equipment, choose the 6. Route the external power cable plug of the power appropriate voltage needed to operate your machine. supply strip in the upper printer cabinet through the access Have a licensed electrical technician perform any hole on the back side of the lower cabinet, as shown in the necessary changes to the power source and power cord images below.

  • Page 20: Installing Upper Lcd Monitor

    Installing Upper LCD Monitor 3. Attach LCD monitor cable before mounting the structure. Run monitor cable through hose opening down to printer cabinet. Connect monitor cable to VGA splitter. 1. Remove monitor from packaging box. Place monitor on CONNECT CABLE HERE a work table with a clean, soft cloth underneath to avoid scratching monitor LCD screen surface.
  • Page 21 4. Use hexagon socket screws to mount the LCD monitor 6. Connect the LCD monitor VGA cable to the VGA con- on the stand column. nector splitter inside the printer cabinet. The input cable on the VGA splitter goes through the cable hole to the PC cabinet, as seen in the image below.

  • Page 22: Installing Lcd Monitor

    Installing LCD Monitor Mouse, Keyboard and Remote Control Connection 1. Place the closed ends of the mounting brackets with the screws provided to the lower threaded holes inside the PC cabinet. Leave screws finger tight allowing the 1. Remove rubber keyboard and mouse grommets and brackets to move freely or to incline backwards.

  • Page 23: Pc And Printer Installation

    PC Installation 4. Once the computer is turned on after installation and the home screen appears, the rest of the USB cables can be installed. 1. Ensure all wires and cables are inserted through the PC hole in the PC cabinet: •...

  • Page 24: Camera Corssbeam Installation

    2. Mount camera crossbeam unto bracket and verify it is centered on bracket. Secure beam by tightening the four mounting bolts under the aluminum bracket. See below pictures. FINISHED INSTALLATION REAR VIEW 3. Once the crossbeam is installed, loosen counterweight lock screw to release counterweight.

  • Page 25: Connecting Camera Beam Cables

    Connecting Camera Beam Cables 3. Insert USB plug into USB port on the HUB communication board. 1. Insert USB communication cable and 12V power plug in fixed cable hole, then proceed to connect flat wire ribbon cable to board, as shown in the images below. 4.

  • Page 26: Hub Board Cable Connection

    HUB BOARD CABLE CONNECTION POWER CABLE- LEFT LIGHT BOARD COMMUNICATION NET CABLE POWER CABLE- RIGHT LIGHT BOARD COMMUNICATION TEST BOARD 12V POWER PLUG USB CABLE - LEFT CAMERA USB CABLE - RIGHT CAMERA SIGNAL CABLE PLUG OF INDICATOR DONGLE KEY USB SQUARE CABLE FROM PC UP AND DOWN INDICATOR WHEEL CLAMP COMPONENTS...

  • Page 27: Target Components

    TARGET COMPONENTS TARGET STRUCTURE CLAMP LOCKING STRING A: Front Wheel Targets C: Target Axle B: Rear Wheel Targets D: Target Pattern TARGET INSTALLATION 1. Insert the target axle in the clamp hole. 2. Target must be inserted in slot A tightly. Arrow direction B indicates target inclined to front of vehicle in a 5 degree angle.

  • Page 28: Clamp Installation

    3. Loose locking bar to fix target to clamp, as shown in image below. Clamp Installation for Different Alignments Clamp installation for four wheel alignment. See image Clamp Installation below. Clamp the claw to the rim, making sure the clamp is vertical at 12 o’clock position.

  • Page 29: Software Updates And Revisisons

    SOFTWARE UPDATES AND REVISIONS - DISABLE WINDOWS UPDATE 1. Go to the Start Menu and click Control Panel. 2. Click on System and Security. 3. Under Windows Update, select “Turn automatic updating on or off”.
  • Page 30 4. From the dropdown menu, select “Never Check for Updates”. 5. In the same window, uncheck these items: a.) “Give me recommended updates” b.) “Allow all users to install updates” and click OK.
  • Page 31 ACTIVATING INTERNET 1. In the bottom right-hand corner of the task bar, left click the network icon (monitor with plug). 2. Click Open Network and Sharing Center. 3. Select Local Area Connection.
  • Page 32 4. Select Properties. 5. Click text of Internet Protocol Version 4 (TCP/IPv4), it will highlight, but DO NOT uncheck it. Next, click on Properties.
  • Page 33 6. Select these options: a. Obtain an IP address automatically. b. Obtain DNS server automatically. c. Click OK.
  • Page 34 INSTALLING UPDATE FROM USB 1. a) Insert USB drive into Aligner Computer. b) Open the Start Menu, click on Computer. 2. Open the Removable USB Drive that includes the update.
  • Page 35 3. Double-click the installer file to open it. The file name should be BPK11.0.0.23 or similar. 4. The installer will now make sure that Microsoft Visual C++ Plugin for Windows is installed. Click the Install button.
  • Page 36 5. Select “Repair Microsoft Visual C++ 2010” and click Next. 6. When you see “Repair is Complete”, click Finish.
  • Page 37 7. The set up will install the 64 bit version of Microsoft Visual C++2010. If you get an error like the one shown below, do not worry. The 32-bit version has already been installed. Click “Close” to continue. 8. The installer will automatically begin the next installation.
  • Page 38 9. Click “Next” to install the Aligner Update. 10. Type in your Company Name and click Next.
  • Page 39 11. Select “Complete” then click “Next”. 12. Click “Install”.
  • Page 40 13. When the setup is complete, click “Finish”. Now that the software is updated, there is a configuration file that needs to be copied. 14. Open the Start menu again and click on Computer.
  • Page 41 15. Open the Removable USB Drive that includes the update again. 16. Right click the file named rcp.bin and left-click on Copy.
  • Page 42 17. Go to the top bar and click on Computer. 18. Double-click Local Disk (C:) to open it.
  • Page 43 19. Right-click the folder named 3D Master Aligner and right-click Paste 20. After the installer is complete: a) Go to the desktop and find the old shortcut called 3DAligner.exe b) Right-click the icon and select Delete. The software update process from the USB is now complete. You may close all open windows and launch the Aligner Program from the shortcut called “3D Master Aligner”.
  • Page 44 AUTOMATIC UPDATES I.) Windows Update must be disabled before connecting the aligner machine to the internet. Failure to do so may result in issues with the aligner software. Please see aligner guide titled “Disabling Windows Update” for assistance. II.) The aligner is configured from the factory with the Ethernet disabled. Please see guide titled “Activating Ethernet Connection/Internet.”...
  • Page 45 2. If connected to the internet, the Aligner program, before it launches, will connect to the master server and look for new software versions. Click the green checkmark to continue. 3. The software will automatically download and launch when complete.
  • Page 46 4. The software version will be displayed at the bottom left corner of the aligner home screen.

  • Page 47: Target 3Dpro Wheel Aligner Labels

    Material: White Vinyl Pressure Sensitive Adhesive Ranger Products cannot be held liable for any modifications made to this unit Thickness: 4 Mil by any party, whether purchaser or third party. Technical support and service is available directly from your distributor or by calling Ranger Products Technical Support Hotline at 1-805-933-9970 for the distributor nearest you.
  • Page 48 50/60 hz. / 1 Ph. before Servicing. Ranger Products ® 1645 Lemonwood Drive • Santa Paula, CA 93060 www.rangerproducts.com EnginEErED by rAngEr ProDuCtS uSA • MADE in ChinA DANGER! Disconnect Power before Servicing. Ranger Products ® 1645 Lemonwood Drive • Santa Paula, CA 93060 www.rangerproducts.com...

  • Page 49: Target 3Dpro Labels Positioning

    TARGET 3DPRO LABELS POSITIONING 3D Wheel Aligner Product Decal Positioning Place on Both sides. Place under Both targets. Back side shown. Place on this side.

  • Page 50: Power Supply Troubleshooting

    POWER SUPPLY TROUBLESHOOTING Outer Power Supply Troubleshooting 1. SYMPTOM: Computer does not turn on, indicator on the camera beam isn’t bright. POSSIBLE CAUSE: Outer power socket is not secure, or does not have power connection. Power button on the cabinet is either turned off or is not receiving power.

  • Page 51: Cable Connection Troubleshooting

    CABLE CONNECTION TROUBLESHOOTING Camera Connection Troubleshooting SYMPTOM: Messages will appear on the screen if there is a problem with camera connection. POSSIBLE CAUSE: HUB communication board and camera connection are loose or camera may be broken. CHECK: If the camera USB connection of HUB communication board is loose.
  • Page 52 CABLE CONNECTION TROUBLESHOOTING HUB Communication Board Connection Troubleshooting SYMPTOM: A message on your screen indicates the communication board within the PC is not connecting. Or if the message appears during vehicle measurement. REASON: The plug from the USB communication board is not properly connected to the PC. (It may be loose or the board may be broken.) SOLUTION: Pull out and insert again.

  • Page 53: Parts Breakdowns

    3DP4100 MAIN PARTS BREAKDOWN...
  • Page 54 3DP4100 MAIN PARTS BREAKDOWN...
  • Page 55 3DP4100 STAND COLUMN BREAKDOWN...
  • Page 56 3DP4100 STAND COLUMN BREAKDOWN...
  • Page 57 3DP4100 STAND COLUMN BREAKDOWN...
  • Page 58 3DP4100 CAMERA BEAM PARTS BREAKDOWN...
  • Page 59 3DP4100 CAMERA BEAM PARTS BREAKDOWN...
  • Page 60 3DP4100 UNDER CABINET BREAKDOWN...
  • Page 61 3DP4100 POWER SUPPLY BOX BREAKDOWN...
  • Page 62 3DP4100 UPPER CABINET BREAKDOWN...
  • Page 63 3DP4100 CAMERA BEAM BRACKET BREAKDOWN...
  • Page 64 3DP4100 CAMERA BEAM BRACKET BREAKDOWN...
  • Page 65 POWER AND COMMUNICATIONS PARTS BREAKDOWN DIAGRAM # DESCRIPTION QTY. Communication power cable Camera Board Communication Cable Light board connection cable Camera trigger cable Dongle 2M net cable...
  • Page 66 OPTIONAL 3DP4100 CALIBRATION BAR KIT BREAKDOWN 3DP4100 CALIBRATION BAR KIT BREAKDOWN...
  • Page 67 OPTIONAL 3DP4100 CALIBRATION BAR KIT BREAKDOWN 3DP4100 CALIBRATION BAR KIT BREAKDOWN...

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