DMS MagnusMaster 140/1000 1R User Manual & Operating Instructions

DMS MagnusMaster 140/1000 1R User Manual & Operating Instructions

Single, twin & four rotor systems

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USER GUIDE & OPERATING INSTRUCTIONS
Single, Twin & Four Rotor Systems
Version MM v3.05
Suitable for use with:
DMS MagnusMaster 140/1000 Single Rotor System.
DMS MagnusMaster 140/1000 Twin Rotor System.
DMS MagnusMaster 140/1000 Four Rotor System.
Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com
© 2022, DMS Holland

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Summary of Contents for DMS MagnusMaster 140/1000 1R

  • Page 1 Single, Twin & Four Rotor Systems Version MM v3.05 Suitable for use with: DMS MagnusMaster 140/1000 Single Rotor System. DMS MagnusMaster 140/1000 Twin Rotor System. DMS MagnusMaster 140/1000 Four Rotor System. Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com...
  • Page 2: Table Of Contents

    Engineer. The Back Button. Settings If Main Power Is Turned Off. Troubleshooting. Service & Maintenance Recommendations. Page 2 Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com © 2022, DMS Holland...
  • Page 3: Introduction

    Version MM v3.05 INTRODUCTION: Congratulations on becoming the proud owner of a DMS MagnusMaster system, this is a product manufactured by Dynamic Marine Systems B.V. in the Netherlands which is designed to reduce unwanted rolling motions on board your vessel.
  • Page 4: Eu Declaration Of Conformity

    4. Signature: Place : Kerkdriel Date : 23 July 2020 drs. ir. A.H.M. van Aken DMS Holland Page 4 Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com © 2022, DMS Holland...
  • Page 5: Main Screen - Twin And Single Rotor Installation (Port & Starboard Rotor Positions)

    (Rotor to Port & Starboard Sides) Single Rotor System (Rotor to Port Side) Single Rotor System (Rotor to Starboard Side) Page 5 Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com © 2022, DMS Holland...
  • Page 6: Main Screen - Four Rotor Installation

    MAIN SCREEN: Four Rotor System (2 Rotors to Port Side & 2 Rotors to Starboard Side) Page 6 Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com © 2022, DMS Holland...
  • Page 7: Main Screen/System - Powering Up

    There are two separate power supplies to the MagnusMaster System, 230 VAC/50Hz for powering the motors and 24 VDC for the monitor and some other systems. Your DMS representative/installation team will have told you where these are on your electrical control panels.
  • Page 8: Activating Stabilisation (Deploying The Rotors)

    NOTE: If the throttle/gear level is put into neutral during normal cruising and then back into gear, the STABILISE button must be pressed to re-activate stabilisation. Page 8 Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com © 2022, DMS Holland...
  • Page 9: Display Brightness

    The following functions can be accessed from the MENU screen: Roll Reduction. Beam/Following. iii. Forced Roll. Alarms. Diagnose. Validity. vii. Gear. viii. AutoPark. Engineer. Page 9 Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com © 2022, DMS Holland...
  • Page 10: Menu Functions

     If the Alarm is still present, make sure you are safe and contact DMS. Page 10 Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com...
  • Page 11: Diagnose (Power Consumption)

    To see the power consumptions during forced roll, press and hold the forced roll button. Please ensure you observe the precautions for forced roll as shown on page 10 of this manual. Page 11 Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com © 2022, DMS Holland...
  • Page 12: Validity

    Version MM v3.05 MENU FUNCTIONS: vi. VALIDITY: This screen contains a code entered following sea-trials and handover and after full acceptance and payment of the DMS MagnusMaster System by the owner. vii. GEAR: When the appropriate connections have been made to the gearbox/transmission, the system only allows the rotors to be powered out when the engine(s) are in gear.
  • Page 13: Autopark & Autopark Override

    WILL continue to operate and the rotor(s) WILL automatically Park if the transmission is put into the neutral position. Page 13 Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com © 2022, DMS Holland...
  • Page 14: Engineer

    ENGINEER: The Engineer Menu item is for the initial system set up and commissioning and can only be accessed by authorized and trained personnel approved by DMS. A code is required for access. x. THE BACK BUTTON: The BACK button (bottom left) is displayed on all MENU screens and is used to return ‘one menu step at a time’...
  • Page 15: Troubleshooting

    If you are still unable to retract the rotor(s) and you are safe, we recommend: Contact DMS. If you are unable to contact DMS or if you need to park the rotor(s) urgently, the system will need to be retracted manually using the following procedure.
  • Page 16: General Notes

     a) If you have any problems or difficulties operating your DMS MagnusMaster system or believe the system is not working as it should be, if you are unable to resolve the issue with this user guide, CONTACT DMS HOLLAND IMMEDIATELY.
  • Page 17: Contact Information

    DMS Holland Uitingstraat 20b, 5331 EJ Kerkdriel The Netherlands Tel: +31 (0) 85 201 00 95 E-mail: service@dmsholland.com Uitingstraat 20b, 5331 EJ Kerkdriel, The Netherlands - Tel: +31 (0) 85 201 00 95 - E-mail: service@dmsholland.com © 2022, DMS Holland...
  • Page 18: Power Supply (Ac/Dc)

    DC supply GND supply AC supply N supply Main /10.A1 24Vdc /10.D1 K0.1 Power K0/23.B2 /2.A1 230Vac /2.A1 X4-PE X5-PE /2.A1 POWER SUPPLY (AC/DC) Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 1/16...
  • Page 19 /1.C6 /1.C6 /1.C6 /1.C6 /1.D6 /1.D6 Rotation drive Swing drive T1 T2 T1 T2 Brake resistor Rotation motor Swing motor servo DRIVES AND MOTORS (AC) Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 2/16...
  • Page 20: Controls And Sensors

    /1.B6 /3.A1 OPTIONAL 24Vdc 24Vdc 24Vdc 24Vdc Motion PLC/HMI Swing sensor Primary Secundary sensor PLC/HMI PS swing CH CL /3.C1 /3.C1 /3.C1 /1.B6 /3.D1 CONTROLS AND SENSORS Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 3/16...
  • Page 21 /10.A6 /23.A1 Rotation drive Swing drive GND 24E GND 24E V1-DI1 /23.C3 X20-1 X19-1 V1-DO1 /23.A2 CL CG CL CG /10.C6 /10.C6 /10.C6 /10.D6 /23.D1 DRIVES (DC) Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 4/16...
  • Page 22 /3.A6 /29.A1 V1-DO1 /3.B2 ● Power Gear fwd PS K0.1/1.C5 V1-DI1 /3.B2 ● /3.D6 /29.D1 RELAYS Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 5/16...
  • Page 23 /23.A6 /36.A1 5-pole busses On-board NMEA 2000 bus system 5-pole pins PGN 129026 Speed over ground PGN 128259 Speed through water NMEA2000 PGN 127493 Transmission status interface 5-pole pins 5-pole busses /3.C1 /36.C1 /3.C1 /36.C1 /23.D6 /36.D1 NMEA 2000 VESSELSPEED INTERFACE Project MagnusMaster 1-rotor stabiliser Author...
  • Page 24 /29.A6 /32.A1 5-pole busses On-board NMEA 2000 bus system 5-pole pins NMEA2000 Empirbus interface MCU-100 5-pole pins 5-pole busses /29.C6 /32.C1 /29.C6 /32.C1 /29.D6 /32.D1 NMEA 2000 RAYMARINE INTERFACE Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 7/16...
  • Page 25 /36.A6 /36.A6 NMEA0183 interface 5-pole 5-pole rd (TX+) pins busses bk (TX-) ye (RX+) bu (RX-) 12Vdc 5-pole External pins 120Ω power supply NMEA2000 interface 5-pole pins 5-pole busses /36.C6 /36.C6 /36.C6 /36.C6 /36.D6 /36.D6 NMEA 0183 VESSELSPEED INTERFACE Project MagnusMaster 1-rotor stabiliser Author Date of issue...
  • Page 26 Main cabinet AC power supply X1-2 230Vac 50/60Hz X2-2 Fused: 1P+N C20/100mA X3-2 DC power supply 2x1.0 X8-2 24Vdc X9-2 Fused: 1P C6 2x0.75 shielded - LAPP 1136802 2x2xAWG24 shielded - LAPP 2170280 CANbus 2x2x0.22 - LAPP 2170261 X10-3 PLC/HMI PLC/HMI 24Vdc 24Vdc...
  • Page 27 Main cabinet PS connection box X11-3 24Vdc ● X13-3 ● Swing sensor Rotative X17-3 ● sensor ● ● ● ● ● ● ● X7-3 ● X7-4 ● Swing motor X5-4 ● X5-5 ● X5-6 ● X5-PE ● ● ● ● ●...
  • Page 28: System Interconnection Diagram

    (1) CANbus = Dual twisted pair shielded cable with 120Ω impedance. E.g. Lapp Unitronic® partnumber 2170261 or 2170264. (2) Interconnecting cables can optionally be supplied by DMS. (3) Grey items are not included in DMS scope of supply. SYSTEM INTERCONNECTION DIAGRAM Project...
  • Page 29 12 14 24Vdc KK-PS A2 A1 MAIN CABINET - TERMINAL LAYOUT Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 12/16...
  • Page 30 to PS stabiliser unit Swing Swing Rotation sensor motor motor PS connection box USED CANbus Swing Rotation motor motor to main cabinet CONNECTION BOX - LAYOUT Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 13/16...
  • Page 31 24VDC 230VAC Left Front Back (A) Install parallel to ships longitudinal axis, in either orientation. (B) Install on firm non-vibrating surface. (C) Door must be opened to minimum 90 degrees. (D) Need minimum 100mm of clearance for cables. (E) Check for maximum temperatures. MAIN CABINET DIMENSIONS Project MagnusMaster 1-rotor stabiliser...
  • Page 32: Display Dimensions

    NOTES: - All dimensions in mm - Landscape installation - Orientation set in software - Front IP66, Rear IP20 - RAL9005 Jet black - Mounting brackets removable DISPLAY DIMENSIONS Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet 15/16 20 April 2023 3.1.1...
  • Page 33: Bottom View

    BOTTOM VIEW Front of main cabinet 24VDC 230VAC Swing Rotation Alarm Gear Swing CANbus motor motor sensor PLC/HMI PS/SB PS/SB Back of main cabinet Metal EMC gland Plastic gland Plastic cover MAIN CABINET GLAND PLATE Project MagnusMaster 1-rotor stabiliser Author Date of issue Revision Sheet...
  • Page 34 DC supply GND supply AC supply N supply Main /10.A1 24Vdc /10.D1 K0.1 Power K0/23.B2 /2.A1 /2.A1 230Vac /2.A1 X4-PE X5-PE X6-PE X7-PE /2.A1 POWER SUPPLY (AC/DC) Project MagnusMaster 2-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 1/18...
  • Page 35 /1.C6 /24.A1 /1.C6 /24.A1 /1.C6 /24.A1 /1.D6 /24.A1 Rotation drive Swing drive T1 T2 T1 T2 Brake resistor Rotation motor Swing motor servo DRIVES AND MOTORS (AC PS) Project MagnusMaster 2-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 2/18...
  • Page 36 /2.A6 /2.A6 /2.A6 /2.A6 /2.A6 /2.A6 /2.A6 /2.A6 Swing drive Rotation drive T1 T2 T1 T2 Brake resistor Swing motor Rotation motor servo DRIVES AND MOTORS (AC SB) Project MagnusMaster 2-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 3/18...
  • Page 37 /1.B6 /3.A1 OPTIONAL 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc Motion PLC/HMI Swing Swing sensor Primary Secundary sensor sensor PLC/HMI PS swing SB swing CH CL /3.C1 /3.C1 /3.C1 /3.C1 /1.B6 /3.D1 CONTROLS AND SENSORS Project MagnusMaster 2-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023...
  • Page 38 /10.A6 /23.A1 Rotation drive Swing drive Swing drive Rotation drive GND 24E GND 24E GND 24E GND 24E V1-DI1 /23.C3 V1-DI2 X28-1 /23.C5 X27-1 V1-DO1 /23.A2 CL CG CL CG CL CG CL CG /10.C6 /10.C6 /10.C6 /10.C6 /10.D6 /23.D1 DRIVES (DC PS/SB) Project MagnusMaster 2-rotor stabiliser...
  • Page 39 /3.A6 /29.A1 V1-DO1 /3.B2 ● ● Power Gear fwd PS Gear fwd SB K0.1/1.C5 V1-DI1 V1-DI2 /3.B2 /3.B2 ● ● /3.D6 /29.D1 RELAYS Project MagnusMaster 2-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 6/18...
  • Page 40 /23.A6 /36.A1 5-pole busses On-board NMEA 2000 bus system 5-pole pins PGN 129026 Speed over ground PGN 128259 Speed through water NMEA2000 PGN 127493 Transmission status interface 5-pole pins 5-pole busses /3.C1 /36.C1 /3.C1 /36.C1 /23.D6 /36.D1 NMEA 2000 VESSELSPEED INTERFACE Project MagnusMaster 2-rotor stabiliser Author...
  • Page 41 /29.A6 /32.A1 5-pole busses On-board NMEA 2000 bus system 5-pole pins NMEA2000 Empirbus interface MCU-100 5-pole pins 5-pole busses /29.C6 /32.C1 /29.C6 /32.C1 /29.D6 /32.D1 NMEA 2000 RAYMARINE INTERFACE Project MagnusMaster 2-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 8/18...
  • Page 42 /36.A6 /36.A6 NMEA0183 interface 5-pole 5-pole rd (TX+) pins busses bk (TX-) ye (RX+) bu (RX-) 12Vdc 5-pole External pins 120Ω power supply NMEA2000 interface 5-pole pins 5-pole busses /36.C6 /36.C6 /36.C6 /36.C6 /36.D6 /36.D6 NMEA 0183 VESSELSPEED INTERFACE Project MagnusMaster 2-rotor stabiliser Author Date of issue...
  • Page 43 Main cabinet AC power supply X1-2 230Vac 50/60Hz X2-2 Fused: 1P+N C20/100mA X3-2 DC power supply 2x1.0 X12-2 24Vdc X13-2 Fused: 1P C6 2x0.75 shielded - LAPP 1136802 2x2xAWG24 shielded - LAPP 2170280 CANbus 2x2x0.22 - LAPP 2170261 X14-3 PLC/HMI PLC/HMI 24Vdc 24Vdc...
  • Page 44 Main cabinet PS connection box X15-3 24Vdc ● X18-3 ● Swing sensor Rotative X25-3 ● sensor ● ● ● ● ● ● ● X9-3 ● X9-4 ● Swing motor X5-4 ● X5-5 ● X5-6 ● X5-PE ● ● ● ● ●...
  • Page 45 Main cabinet SB connection box X16-3 24Vdc ● X19-3 ● Swing sensor Rotative X26-3 ● sensor ● ● ● ● ● ● ● X10-3 ● X10-4 ● Swing motor X6-4 ● X6-5 ● X6-6 ● X6-PE ● ● ● ● ●...
  • Page 46 (1) CANbus = Dual twisted pair shielded cable with 120Ω impedance. E.g. Lapp Unitronic® partnumber 2170261 or 2170264. (2) Interconnecting cables can optinally be supplied by DMS. (3) Grey items are not included in DMS scope of supply. SYSTEM INTERCONNECTION DIAGRAM Project...
  • Page 47 12 14 12 14 24Vdc KK-PS KK-SB A2 A1 A2 A1 MAIN CABINET - TERMINAL LAYOUT Project MagnusMaster 2-rotor stabiliser Author Date of issue Revision Sheet 20 April 2023 3.1.1 14/18...
  • Page 48 to PS stabiliser unit to SB stabiliser unit Swing Swing Rotation Swing Swing Rotation sensor motor motor sensor motor motor PS connection box SB connection box USED USED CANbus Swing Rotation CANbus Swing Rotation motor motor motor motor to main cabinet to main cabinet PS/SB CONNECTION BOX - LAYOUT Project...
  • Page 49 24VDC 230VAC Left Front Back (A) Install parallel to ships longitudinal axis, in either orientation. (B) Install on firm non-vibrating surface. (C) Door must be opened to minimum 90 degrees. (D) Need minimum 100mm of clearance for cables. (E) Check for maximum temperatures. MAIN CABINET DIMENSIONS Project MagnusMaster 2-rotor stabiliser...
  • Page 50 NOTES: - All dimensions in mm - Landscape installation - Orientation set in software - Front IP66, Rear IP20 - RAL9005 Jet black - Mounting brackets removable DISPLAY DIMENSIONS Project MagnusMaster 2-rotor stabiliser Author Date of issue Revision Sheet 17/18 20 April 2023 3.1.1...
  • Page 51 BOTTOM VIEW Front of main cabinet Swing Rotation Swing motor motor sensor Gear 24VDC 230VAC Swing Rotation Alarm Gear Swing CANbus motor motor sensor PLC/HMI Back of main cabinet Metal EMC gland Plastic gland Plastic cover MAIN CABINET GLAND PLATE Project MagnusMaster 2-rotor stabiliser Author...

This manual is also suitable for:

Magnusmaster 140/1000 2rMagnusmaster 140/1000 4r

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