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Polon-Alfa PZB 6000 Installation And Maintenance Manual

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POWER SUPPLY UNIT
PZB 6000
_________________________________________________________________________________
Installation and Maintenance Manual
ID-E357-001-GB
Edition II

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Summary of Contents for Polon-Alfa PZB 6000

  • Page 1 POWER SUPPLY UNIT PZB 6000 _________________________________________________________________________________ Installation and Maintenance Manual ID-E357-001-GB Edition II...
  • Page 2 Directive 2014/35/EU on electrical equipment intended for use within certain voltage limits; Directive 2014/30/EU on electromagnetic compatibility. The PZB 6000 Power Supply was issued a certificate of constancy of performance by CNBOP-PIB in Józefów, notified body No. 1438, confirming the possession of technical features/parameters required by PN-EN 1210110:2007, PN-EN 54-4:2001 + A1:2004 + A2:2007, PN-EN 54-18:2005 + AC:2007 and PN- EN 54-17:2005 + AC:2007.

  • Page 3: Table Of Contents

    Installation and equipment safety ..................6 1.3.3. Repairs and maintenance ....................6 Design and completion ........................6 2.1. Modules arrangement inside the PZB 6000 ................7 Technical specifications ........................8 Unit enclosures ..........................9 PZB-6000 Variants .......................... 12 Functionality description ....................... 12 6.1.
  • Page 4 Installation ..........................43 10.1. Mounting the power supply ....................43 10.2. Connection terminals for input and output circuits and wiring........... 47 Instructions for commissioning and checking the proper operation of the power supply after installation............................. 48 PZB 6000 Power Supply...

  • Page 5: Introduction

    1.2. Power Supply unit application The main purpose of the PZB 6000 is to power devices used in fire protection systems. The MZZ-60 Main Power Management Module provides an uninterrupted power supply with a 24 V (+/- 25 %) voltage current capacity depending on variant. The MZZ-60 module is powered from the MZ-61-XXX Power Supply Module with power depending on variant.

  • Page 6: Safety Conditions

    The following section presents safety requirements when using the PZB 6000 fire buffer power supply. 1.3.1. Electric shock protection PZB 6000 are ranked as class I protection devices and only can be used with additional electric shock protection in the form of zeroing or PE protective wire.

  • Page 7: Modules Arrangement Inside The Pzb 6000

    ID-E357-001-GB Edition II, 31.10.2023 Table 2.2. Additional equipment cooperating with the PZB 6000 power supply Module name Abbreviation Signal Management Module MZS-60 Power Redundancy Module MRZ-60 Addressable Communication Module MKA-62 LED Signaling Module MDS-60 For proper operation of the power supply, a 24 V lead-acid battery with appropriate capacity must be connected The battery is not included with the unit.

  • Page 8: Technical Specifications

    Configurable Relay / Fault Relay Current and voltage capacity of the NO/NC contact: 1 A / 24 V DC Continuity check (for configurable relay only): RS232 connector (Modbus RTU protocol) Standard: RS232 (EIA/TIA-232 and V.28) Maximum Bit Rate: 110 kbps PZB 6000 Power Supply...

  • Page 9: Unit Enclosures

    24 V DC +/- 25% Current carrying capacity (each of A and B outputs): 14 A 4. Unit enclosures The dimensions of all type of the power supply housings are shown below. Figure 4.1. M70 enclosure PZB 6000 Power Supply...
  • Page 10 ID-E357-001-GB Edition II, 31.10.2023 Figure 4.2. M71 enclosure Figure 4. M72 Chassis Figure 4.3. M72 enclosure PZB 6000 Power Supply...
  • Page 11 ID-E357-001-GB Edition II, 31.10.2023 Figure 4.4. M73 enclosure PZB 6000 Power Supply...

  • Page 12: Pzb-6000 Variants

    ID-E357-001-GB Edition II, 31.10.2023 5. PZB-6000 Variants The PZB 6000 Power Supply is available in eight versions described in table below. Depending on the battery capacity and the power of the MZ-61-XXX module, it is possible to obtain the appropriate load current (from the output).

  • Page 13: Mz-61-Xxx Power Supply Module

    MZZ-60 module is the main module of the power supply. The remaining modules: MZS-60 (Signal Management Module), MRZ-60 (Power Redundancy Module) and MKA-62 (Addressable Communication Module) are additional modules ordered separately. Figure 6 provides description of the inputs and outputs of the MZZ-60 module . PZB 6000 Power Supply...
  • Page 14 ID-E357-001-GB Edition II, 31.10.2023 Figure 6.2.1. PZB 6000 input and output description of the MZZ-60 module connectors Connectors Description: ➢ Z1 – 24 V battery input, ➢ Z2 – input from the MZ-61-XXX power module, ➢ Z3 – output regulating the voltage supplied by the MZ-61-XXX module, ➢...
  • Page 15 ➢ S25 –when programming externally, switch towards the heatsink, ➢ S31 – external programming connector. Fuses: ➢ F1 , F2, F3, F4 – 24 V +/- 25 % output fuses, ➢ F5 – temperature probe powering fuse, ➢ F6 – USB connector fuse. PZB 6000 Power Supply...

  • Page 16: Fuses

    Maximum values of F1, F2, F3, F4 fuses Fuse Type 5x20 mm, Time Delay T PZB-6000-1-75 3,15 A PZB-6000-1-150 7,5 A PZB-6000-2-150 7,5 A PZB-6000-2-300 15 A PZB-6000-3-150 7,5 A PZB-6000-3-300 15 A PZB-6000-4-300 15 A PZB-6000-4-600 25 A PZB 6000 Power Supply...

  • Page 17: Preparing The Module For Operation

    (than the battery capacity to be used), a much higher charging current will than flow. PC must be connected with the PZB 6000 via USB connector (type B) in order to access the configuration program. The PZB 6000 will be visible as a COM port when connected to the PC.
  • Page 18 MZZ-60 module. �������� NOTE! The maximum continuous load current drawn from the MRZ-60 module output is NOT the sum of two PZB 6000 power supply currents! (during redundant operation of these two power supplies) PZB 6000 Power Supply...

  • Page 19: Event Log

    If the fault is withdraw, description "REMOVED" is added to the fault name. Table 6.2.4.1 lists all events that can be saved to the event log of the PZB 6000 power supply.
  • Page 20 Actuation of signal line 3 (LS3) Actuation of signal line 4 (LS4) 1event occurs if the source configured in the MZZ-60 module 2event occurs if source configured in the MKA-62 module 3events occurs if the source configured in the MZS-60 module PZB 6000 Power Supply...

  • Page 21: Faults

    No batteries connected High battery path resistance (Defective batteries) Activation of the ground floor control Battery charger fault High temperature inside PZB 6000 (above 40 degrees Celsius) No temperature probe connected Actuation of the PK relay circuit Microcontroller flash memory fault...

  • Page 22: Ground Fault Control

    Table 6.2.7.1. Statuses recognized by the monitoring line and their corresponding resistances Resistance Characteristic Value [Ω] ±10 % Fault (Break) >27 K Detection 6.3 K Active X 2.0 K Active Y Fault (short circuit) <240 PZB 6000 Power Supply...

  • Page 23: Fault Relay Pu And Configurable Relay Pk

    Figure 7 shows the configurable relay (PK) and the fault relay (PU) contacts arrangement. Configurable relay PK is equipped with a continuity control system. This circuit is used to recognize an open and short circuit connected to a configurable relay. With the continuity check enabled jumper S9 must be PZB 6000 Power Supply...
  • Page 24 When the relay is actuated, the relay contact is in the NO position. The control criterion of the configurable PK relay can be configured as: ➢ Inactive output, ➢ LK1 monitoring line external input, PZB 6000 Power Supply...

  • Page 25: Rs232 Connector

    POLON 3000/4000/6000 control panel. In such a case, the fault relay will be actuated when a fault in PZB 6000 occurs or when the actuation will come from the POLON 3000/4000/6000 system. In case of actuation from the POLON 3000/4000/6000 control panel, a general fault from the POLON 3000/4000/6000 system occurs).
  • Page 26 Low voltage at the battery terminals (below 22 V) The battery has been disconnected due to undervoltage (below 20.5V) No batteries connected High battery path resistance (Damaged batteries) Activation of the ground fault control Battery charger fault PZB 6000 Power Supply...
  • Page 27 Signal line numer 4 actuation (LS4) Control Line 1 (LK1) Status Bit No. Short circuit Status Y Status X Detection Break Control Line 2 (LK2) Status Bit No. Short circuit Stan Y Stan X Detection Break PZB 6000 Power Supply...

  • Page 28: Mzs-60 Signal Management Module

    2Bit can be set up provided that the source of fault is configured in the MZS-60 module PZB 6000 can be connected to each other via the RS232 connector if two power supplies are used. In this case additional fault may occur informing about the lack of communication with the second PZB power supply.
  • Page 29 Figure 6.3.2 shows method of connecting the MZS-60 module with the MZZ-60 module described above. In figure 6.3.2 below only two signal lines - LS3 and LS4 - are powered. Figure 6.3.2. MZS-60 signal management module with the MZZ-60 power management module - connections diagram PZB 6000 Power Supply...
  • Page 30 (with the furthest device at the end of the line) . Figure 6.3.3. Acoustic siren with a signal line connection example Additional faults which may occur after declaring the MZS-60 module and enabling the signal line continuity control parameter are listed in Table 6.3.2. PZB 6000 Power Supply...
  • Page 31 By setting the signal line operating mode parameter, the output operation can be configured as: ➢ Inactive, ➢ Permanently active, ➢ time switching, ➢ pulse-cyclic switching, ➢ pulse-quantitative switching. PZB 6000 Power Supply...

  • Page 32: Mka-62 Addressable Communication Module

    PU fault relay. Table 6.4.2 shows how the individual output is identified in the POLON 6000 system. Table 6.4.2. Description of outputs in the POLON 6000 system POLON 6000 – Output description PU Fault Relay PK Configurable Relay LS1 Signal Line LS2 Signal Line LS3 Signal Line PZB 6000 Power Supply...

  • Page 33: Mrz-60 Power Redundancy Module

    A and B outputs of the MRZ-60 module cannot exceed the maximum continuous load current of the PZB 6000 power supply used. Module should be considered as an additional load on the MRZ-60 module outputs. Remember not to exceed the maximum continuous load current ��...
  • Page 34 To obtain power supply redundancy, a 24 V output from the first and second power supply should be connected to each of the A and B inputs, as shown below. Figure 6.5.1. Description of the MRZ-60 Power Redundancy Module input and output connectors PZB 6000 Power Supply...

  • Page 35: Power Supply Operating States

    Constant current charging continues until: voltage reaches 29 V and the charging current will drop by 50 %. When these conditions are met, the power supply charges the batteries with a constant buffer voltage of 27.3 V. PZB 6000 Power Supply...

  • Page 36: No Mains Voltage State

    ID-E357-001-GB Edition II, 31.10.2023 The values of these voltages may vary depending on the temperature inside the PZB 6000 enclosure (temperature compensation). 7.2. No mains voltage state electricity obtained from battery when there mains voltage. When the mains voltage fails, the device automatically switches to the power supply from batteries.In this condition the voltage at the battery terminals is monitored.
  • Page 37 The power supply is additionally equipped with three diodes shown in Table 8.1. LED’s are placed on both the MZZ-60 module and the power supply housing. Table 8.1. Power, fault and actuation indicating LED’s – description of operation Name / Colour Signaling method Description POWER No batteries /green Intermittent No mains power PZB 6000 Power Supply...

  • Page 38: Power Supply Configuration

    Figure 9.1. Port selection window (e.g. "COM22") 9.1. Configuration The configuration is carried out in the "Configuration" tab and is divided into three modules: MZZ-60, MKA-60 and MZS-60. Table 9.1.1 includes all Power Supply configuration options. PZB 6000 Power Supply...
  • Page 39 - address Modbus protocol Enter time - Time out Communication Master between two Slave PZB’s 2. MKA-60 Addressable Communication Module MKA-60 Module Yes / No Only MKA module to be declared. declaration 3. MZS-60 Signal Management Module PZB 6000 Power Supply...
  • Page 40 Table 9.1.2. Description of individual icons from the configuration tab Reading the current configuration from the power supply Sending the configuration to the power supply Adding a new configuration Delete selected configuration Edit selected configuration Rename selected configuration Print the configuration PZB 6000 Power Supply...

  • Page 41: Event Log

    Event log content is available by entering the "Events" tab. Interface description and available possibilities are presented in table 9.2.1. Events are listed from the oldest to the newest. Erasing the event log in PZB 6000 is possible by entering the "Service" tab. Table 9.2.1. Description of the interface when reading events Events reading –...

  • Page 42: Software Version

    In the "Date and time" tab it is possible to set and read date and time in the PZB power supply. It is also possible to set automatic summer/winter time change, as shown in Figure 9.5.1. Figure 9.5.1. Interface provided by date and time tab 9.6. Service “Service” tab enables to erase the event log content. PZB 6000 Power Supply...

  • Page 43: Installation

    8 mm in diameter. The power supply mounting openings arrangement is shown in figures 10.1.1 - 10.1.4 below. Mounting is only possible with batteries removed. Figure 10.1.1. Mounting dimensions of the M70 housing PZB 6000 Power Supply...
  • Page 44 ID-E357-001-GB Edition II, 31.10.2023 Figure 10.1.2. Mounting dimensions of the M71 housing PZB 6000 Power Supply...
  • Page 45 ID-E357-001-GB Edition II, 31.10.2023 Figure 10.1.3. Mounting dimensions of the M72 housing PZB 6000 Power Supply...
  • Page 46 ID-E357-001-GB Edition II, 31.10.2023 Figure 10.1.4. Mounting dimensions of the M73 housing PZB 6000 Power Supply...

  • Page 47: Connection Terminals For Input And Output Circuits And Wiring

    CNBOP-certified shielded cable. Control and signalling lines. Should be made with unshielded cable. Correct connection in accordance with the polarity of the terminals is essential during the assembly process. PZB 6000 Power Supply...
  • Page 48 Work can be considered completed if the above-mentioned activities have been performed and all functions of the fire power supply have been found to be functioning properly while the power supply does not indicate any faults - the system can be handed over to the end user. PZB 6000 Power Supply...
  • Page 49 Notes:...

This manual is also suitable for:

Pzb-6000-1-75Pzb-6000-1-150Pzb-6000-2-150Pzb-6000-2-300Pzb-6000-3-150Pzb-6000-3-300 ... Show all

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