Summary of Contents for Anilam Wizard 550
- Page 1 Wizard 550 R EADOUTS REFERENCE MANUAL SALES & SERVICE: A Tech Authority, Inc. 13745 Stockton Ave. Chino CA 91710 909-614-4522 sales@atechauthority.com...
- Page 2 Wizard 550 Key Layout Axis Numeric Keys Keypad Display Area Enter key Soft keys Power Clear key Indicator light Arrow keys - Up/ Down arrow keys are also used to adjust the screen contrast. Wizard 550 Soft Keys Soft Key function...
- Page 3 Readout Parameter Access Code An access code must be entered before machine-related installation param- eters can be set or changed. This prevents inadvertent adjustments to the installation setup parameters. IMPORTANT The access code is 8891 Refer to the Setup section. Begin by pressing the key.
- Page 4 Warranty ACU-RITE Companies, Inc. (ACI) Products and accessories are warranted against defects in material and workmanship for a period of three (3) years from the date of purchase. ACI will, at its option and expense, repair or replace any part of the ACI product that fails to meet this warranty. This warranty covers both materials and factory labor.
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Page 5: Table Of Contents
Table of Contents I-1 Introduction to Wizard 550 ..Layout of Screen ..Operating Modes ..Reference Mark Evaluation ..ENABLE/DISABLE REF function ..Job Setup Parameters ..Units ..Scale Factor ..Edge Finder (milling applications only) ..Diameter Axes .. - Page 6 II-2 Installation Setup ..Installation Setup Parameters ..Encoder Setup ..Display Configuration ..Error Compensation ..Linear Error Compensation ..Non-Linear Error Compensation ..Backlash Compensation ..Serial Port ..Counter Settings ..Diagnostics ..Keypad Test ..II-2 RS-232C Serial Communications ..
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Page 7: I - 1 Introduction To Wizard 550
I – 1 Introduction to Wizard 550 Layout of Screen Status Bar Symbols Datum Tool Feed Rate Job Clock Unit of Operating Page Set/Zero Measure Modes Indicator Axis Labels Display Area Near Zero Soft key Warning (In Labels Distance- To-Go mode only) ANILAMS’s Wizard 550 readout provides application-specific features... -
Page 8: Operating Modes
If the Wizard 550 is configured for turning, all tool offsets are used in both the Actual Value and Distance-To-Go modes. Press the ABS/INC soft key to toggle between these two modes. To view other soft key functions in either Actual Value or Distance-To-Go mode, use the Left/Right arrow keys. -
Page 9: Enable/Disable Ref Function
Once reference marks for all desired axes are established, press NO REF soft key to cancel out of routine. If all reference marks have been found the Wizard 550 will return to the DRO display screen automatically. -
Page 10: Diameter Axes
With the measured value output feature, probe measurement values can be sent over the serial port. Also output of the current display positions is activated via a command (Ctrl B) sent to Wizard 550 over the serial port. Fig. I.4... -
Page 11: Remote Switch
30 to 120 minutes. The display saver can be disabled during the current power cycle. Language The Wizard 550 supports multiple languages. To change the language selection: Press the LANGUAGE soft key until the desired language selection appears on the soft key and the form. -
Page 12: Set/Zero Soft Key Details
Set and Zero. The current state is indicated in the Status Bar. When the state is Set, and the Wizard 550 is in Actual Value mode, selecting an Axis key opens the Datum form for the selected axis. If the Wizard 550 is in Distance-To-Go mode, a Preset form opens. -
Page 13: I - 2 Milling Specific Operations
See Fig. I.7. (For more information see "Preset Soft Key" on page 10). The length offset may be entered as a known value or the Wizard 550 may determine the offset automatically. See the following Tool Table Usage example for more information regarding the Teach Length soft key. -
Page 14: Calling The Tool From The Tool Table
Datum settings define the relationships between the axis positions and the display values. The easiest way to set datum points is to use the Wizard 550 probing functions – regardless of whether you probe the workpiece with an edge finder or a tool. - Page 15 Probing Functions for Datum Setting It is particularly easy with an electronic Edge Finder connected through the edge finder input. The Wizard 550 also supports a grounding type edge finder connected via the 3.5mm Phono Jack on the back of the unit. Both types of edge finders operate the same way.
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Page 16: Preset Soft Key
Preset Soft Key The Preset function allows the operator to indicate the nominal (target) position for the next move. Once the new nominal position information is entered the display will switch to Distance-To-Go mode and show the distance between the current position and the nominal position. - Page 17 Traverse the X axis until the display value is zero. The square in the near zero warning is now centered between the two triangular marks. Presets can be entered in the same manner for corners 3 and 4. Wizard 550...
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Page 18: Incremental Distance Preset
Incremental Distance Preset Example: Drilling by traversing to display value zero with incremental positioning Enter the coordinates in incremental dimensions. These are indicated in the following (and on the screen) with a preceding I (Incremental). The datum is the workpiece zero. See Fig. I.16 & Fig. I.17. Hole 1 at: X = 1”... -
Page 19: 1/2 Soft Key
Press the PATTERN soft key to access the Pattern function. Use the soft keys to select the desired hole pattern function and enter the required data. The Wizard 550 then calculates the positions of all the holes and displays the pattern graphically on the screen. - Page 20 Example: Enter data and execute a circle pattern. See Fig. I.18, & Fig. I.19. Type: Segment Holes (no. of): 4 Coordinates of center: X = 2.0” / Y = 1.5” Bolt circle radius: 5 Start angle: Angle between X axis and first hole: 25° End angle:Angle from positive X axi s to end of pattern: 295°...
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Page 21: Linear Pattern
Number of rows (number of rows in the pattern) Row spacing (the spacing between each row of the pattern) Information entry and operation of the Linear Pattern feature is very similar to the Hole Pattern feature described earlier. Fig. I.20 Linear Pattern Example Wizard 550... -
Page 22: I - 3 Turning Specific Operations
No icon visible indicates that the display is a radius value. Tool Soft Key The Wizard 550 can store the dimensional offsets for up to 16 tools. When you change a workpiece and establish a new datum, all tools are automatically referenced from the new datum. - Page 23 Retract from the current position. Turn the spindle off and measure the workpiece diameter. Enter the measured diameter or radius, and press ENTER. Remember to ensure the Wizard 550 is in diameter display mode (Ø) Fig. I.23 Setting Tool Offset if you input a diameter value.
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Page 24: Datum Soft Key
Fig. I.25 Setting a workpiece datum radius or diameter of the workpiece at that point. Remember to ensure the Wizard 550 is in diameter display mode (Ø) if you input a diameter value. Press the Down arrow key to advance to the Z axis. -
Page 25: Preset Soft Key (Turning)
Radius/Diameter Soft Key Drawings for lathe parts usually give diameter values. Wizard 550 can display either the radius or the diameter for you. When the diameter is being displayed, the diameter symbol (Ø) is shown next to the position value. - Page 26 Arrow down to the Angle field to enter the angle between the longitudinal slide & top slide with 0° indicating the top slide is moving parallel to the longitudinal slide. Press ENTER.
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Page 27: Ii - 1 Installation Setup
In the ERROR MONITOR field, select whether the system will monitor and display encoder errors by selecting ON or OFF. When an error message occurs, press the C key to remove it. Wizard 550... -
Page 28: Display Configuration
The Wizard 550 provides the opportunity to compensate for these errors and each axis can be programmed separately with the appropriate compensation. -
Page 29: Linear Error Compensation
The required correction values are calculated and entered in a table. Wizard 550 supports up to 200 points per axis. The error value between two entered adjacent correction points is calculated with linear interpolation. -
Page 30: Backlash Compensation
Configuring the Compensation Table Press the EDIT TABLE soft key to view the table entries. Use the Up or Down arrow keys or the numeric keys to move the cursor to the correction point to be added or changed. Press ENTER. Enter the known error which exists at this point. -
Page 31: Serial Port
Note that any movement that occurs while power is off Fig. II.7 COUNTER SETTINGS form will be lost. Whenever power has been off it is recommended to re-establish workpiece datums using the Reference Mark Evalution procedure. See "Reference Mark Evaluation" on page 2. Wizard 550... -
Page 32: Diagnostics
Diagnostics The DIAGNOSTICS menu provides access for testing the keypad & edge finders. See Fig. II.8. Keypad Test An image of the keypad provides an indication when a switch is pressed and released. Press each hard and soft key to test. A dot will appear on each key when it has been pressed indicating that it is operating properly. -
Page 33: Rs-232C Serial Communications
Wizard 550 and the PC is in ASCII text format. To export data from the Wizard 550 to a PC, the PC must first be made ready to receive the data to save it to a file. Setup the terminal communication program to capture ASCII text data from the COM port to a file on the PC. -
Page 34: Installation And Electrical Connections
II – 3 Installation and Electrical Connections Installation M6 screws are used to secure Wizard 550 from below. For the hole locations: See "Dimensions" on page 33. Electrical requirements Voltage 100 - 240 Vac Power 30 VA max. Frequency 50/60 Hz (+/- 3Hz) -
Page 35: Ii - 4 I/O Connections
Encoders are plugged into connectors marked Inputs 1, 2, 3. Pin layout for Electronic Edge Finder (See Fig. II.10 for pinout) Assignment 0V (Inner shield) Stand By Fig. II.10 15 pin receptacle connector for Edge Finder Switch Signal Housing External Shield Fig. II.11 Grounding Edge Finder/Remote Switch Wizard 550... -
Page 36: Wiring The Serial Communication Cable
Wiring the serial communication cable The wiring of the serial communication cable depends on the device being connected (see technical documentation for external device). Fig. II.12 Pin layout of RS-232-C/V.24 data interface Pin assignment Assignment Function No assignment - Transmitted data - Received data - Request to send - Clear to send... -
Page 37: Ii - 5 Remote Switch Data Output
4 4 to 8 places before the decimal point 5 Decimal point 6 0 to 4 places after the decimal point 7 Blank space 8 W for angle (in distance-to-go display: w) 9 Carriage return 10 Blank line (Line Feed) Wizard 550... -
Page 38: Data Output Using Edge Finder
Data output using Edge Finder Example 6: Probing function Circle Center In the next three examples, measured value output is started with a First center point coordinate, e.g. CCX = –1616.3429 switching signal from the edge finder. Printing capability can be mm, Second center point coordinate, e.g. -
Page 39: Ii - 6 Dimensions
II – 6 Dimensions Dimensions in inches Front view with Dimensions Back view Bottom view with Dimensions Wizard 550... - Page 41 Linear Error Compensation 23 Index Linear Pattern 15 Absolute Distance Preset 10 Measured Value Output (setting) 4 Actual Value/Distance-To-Go soft key 2 Milling Specific Operations and Soft Key Functions Detailed 7 Axis Labels 1 Near Zero Warning 4 Backlash Compensation 24 No Ref soft key 2 Non-Linear Error Compensation 23 Console adjustment 5...
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Page 42: Printed In Usa
ACU-RITE Companies Inc. Read- out Systems are manufactured in the USA SALES & SERVICE: ACU-RITE A Tech Authority, Inc. COMPANIES INC. 13745 Stockton Ave. IS AN Chino CA 91710 ISO 9001 909-614-4522 CERTIFIED sales@atechauthority.com MANUFACTURER ACU-RITE COMPANIES INC. ONE PRECISION WAY MASON INDUSTRIAL PARK JAMESTOWN, NY 14701 PRINTED IN USA...
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