Laser BWT30-PC User Manual

Double pendulum light industrial flexible welding system, control box + welding head

Hide thumbs

page of 41

/ 41
Bookmarks

Quick Links

Download this manual

Qilin double pendulum light industrial flexible welding system user manual

V30-PC control box + BWT 30 Welding head

Guangdong Qilin Laser Technology Co., Ltd

Address: Room 901, Building E1, SongshanLake Intelligent Valley,Yanhe North Road No.9, Liaobu

Town,Dongguan City,Guangdong China

Tel.: 0755-27999931

mail:

address:www.qilinlaser.com

Be sure to read the manual before using the system



BWT30-PC

The content of this manual is the user manual

of double pendulum light industrial flexible

welding system

Read the manual carefully first to ensure the

correct electrical connection

Need help?

Do you have a question about the BWT30-PC and is the answer not in the manual?

Questions and answers

Summary of Contents for Laser BWT30-PC

Page 1 BWT30-PC Qilin double pendulum light industrial flexible welding system user manual V30-PC control box + BWT 30 Welding head Guangdong Qilin Laser Technology Co., Ltd Address: Room 901, Building E1, SongshanLake Intelligent Valley,Yanhe North Road No.9, Liaobu Town,Dongguan City,Guangdong China Tel.: 0755-27999931...
Page 2 Qilin Laser shall not bear the direct, indirect, special, incidental or corresponding losses or liabilities caused by the improper use of this manual or this product. Qilin Laser does not bear the following direct or indirect liabilities or losses: User shall improperly use this manual or this product ...
Page 3 BWT20 Qilin double swing handheld laser welding system user manual V1.0 Certification statement The CE Certification Statement This product has passed the European Union CE (Communate Europpene) safety, certification, has passed the corresponding conformity assessment procedures and the manufacturer's declaration of conformity, in accordance with the relevant EU directives.
Page 4 Represents an important information to note during the product. Please do not ignore this information, which provides effective operational help. This label indicates laser radiation, which will generally be affixed to the product output of laser. Please, be careful of laser and safety when using such equipment.
Page 5 Please be careful of the goods for safety. After removing the goods, please check if the parts are complete and intact. If any missing parts or parts are damaged, please contact Qilin Laser immediately. If any obvious damage to the equipment, do not install or debug the equipment.
Page 6 The DC12V power supply One point three DC line Video line Power extension line 16 Blu-ray light transfer wiring Blu-ray adjustable focus for laser goggles Coaxial blowing assembly Spare protective lenses caution light Send wire fixtures SST 30 Packaging list (optional)
Page 7 2.16 the dial-code switch ......................... 30 Chapter 3Human-machine interface: HMI introduction ............32 3.1 Introduction of human-machine interface function and operation ..........33 3.2 Installation and use of the wire supply structure ............... 38 precautions ..........................40 Qilin laser technical support and service scope ..............41...
Page 8 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Chapter 1 summary The main contents of this section are: Introduction to the double pendulum light industrial flexible welding system Product installation size drawing Page 8 of 41...
Page 9 Qilin double pendulum light industrial flexible welding system is a control system developed for Qilin laser industrial welding and robot cooperation. The double vibration lens motor can control seven swing modes: point, line, ring, oval, triangle, eight characters, semicircle.
Page 10 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 1.2.2 Control box / alarm light, mounting dimensions The installation size of the control box is shown in the following figure The installation size is shown in the following figure Page 10 of 41...
Page 11 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding The welding torch head installation size is shown in the figure below Page 11 of 41...
Page 12 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 1.2.3 Installation dimensions of 15 V switching power supply The installation size of the 15V switching power supply is shown in the following figure Page 12 of 41...
Page 13 Double pendulum industrial flexible welding head interface Urgent stop trigger line Fan interface introduction Control interface of the wire feeder Laser device control interface Gas control, air pressure detection interface Alarm signal interface Robot-signal interface PNP & NPN conversion board Alarm lamp interface...
Page 14 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 2.1 Wiring of the control box The following figure shows the wiring diagram of the whole system. The system wiring can refer to the schematic diagram and refer to the relevant chapter for detailed interface definition.
Page 15 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 2.2 Structure diagram of double pendulum light industrial flexible welding head Page 15 of 41...
Page 16 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Figure 2.2 Schematic diagram of the structure diagram of the double pendulum light industrial flexible welding head Page 16 of 41...
Page 17 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding parameter scope interface type laser power 3000W Collar focal length Focus focal length hunting range The 0- -5mm is adjustable cooling-down method Water cooling / air cooling Applicable wavelength 1064-1080nm Collimine lens...
Page 18 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Table 2.31 shows the definition of the + 15V interface power line Table 2.31 signal defi expl niti + 15 External power input, external power output Power supply input positive at 15V current greater than 2A Power to...
Page 19 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Table 2.32 signal defi expl niti + 24V external power supply input, the output power requirements of the power supply power supply: above power input 200W, that is, the output current is greater than 8A (wire supply for mechanical and electrical demand) Power reference...
Page 20 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 2.5 the laser decoding interface LASER RS232 The interface is the board card and the laser communication port. signal defin expl ition DB 9 Laser and board card Communication with the laser and...
Page 21 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 2.8 Introduction of the fan interface The control box provides a dedicated 24V fan port interface position, independent socket, not easy to insert wrong. Figure 2.8 Schematic diagram of the fan interface 2.9 Control interface of the wire feeder The control box provides a special communication interface for the control wire feeder, and the 24V power supply is directly connected to the power input end of the...
Page 22 Wfeeder trigger signal 2 When short circuit SS_1 and SS_2 2.10 Laser control interface The laser interface is an 8 PIN, green terminal + 4 PIN green terminal Figure 2.10 Diagram of the laser control interface Page 22 of 41...
Page 23 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Table 2.10 shows the laser interface definition. Table 2.10 signal defi expl niti PWM+ Laser-modulated Duty cycle 0% -100% adjustable, 24V signal + and 5V switchable PWM- Laser Modulated Reference to the power source...
Page 24 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 2.10, definition of laser wiring of different manufacturers Figure 2.10, Defindiagram of laser wiring of different manufacturers Page 24 of 41...
Page 25 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 2.11 Gas control and air pressure detection interface The control box provides a dedicated IO interface, all output IO are using OC output can directly drive the relay, the maximum current can reach500 mA, the wiring diagram is shown below. Figure 2.111 Schematic diagram of the gascontrol interface Fig.
Page 26 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 2.12 Alarm signal interface Laser1 And 2 are the laser alarm signal interface, not on the green light, on the red light. Water1 And 2 are the alarm signal interface of the chiller, without red light.
Page 27 External communication port 4 Read the robot parameter signal TRIG Laser slow drop advance signal Read the laser slow- up signal The robot will trigger the signal When CF and COM short circuit, light out (if other conditions...
Page 28 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Communication I / O status: IN 1, IN 2, IN 3, IN 4 multistation communication port, through the combination of these terminals, to select the corresponding serial number process (such as IN 1 = 1, namely IN 1 and VCC short circuit), such IN 4 = 0, IN 3 = 0, IN 2 = 0, IN 1 = 0, corresponding to the process parameters of the 0th serial number, IN 4 = 0, IN 3 = 0, IN 2 = 0, IN 1 = 1, corresponding to the process...
Page 29 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 2.14 PNP & NPN conversion board Each robot output interface on the market is different, usually divided into solid state relay, PNP and NPN output. This conversion board has input terminal robot (ROBOOT) (applicable to PNP and PNP), and output terminal control box (CONTROL BOX).
Page 30 PWM, EN, RED, NC output 5V Power adjustment: 0-4V analog Laser control signal voltage adjustable section PWM, EN, RED, NC output of 24V Power adjustment: analog voltage NO IPG Laser control signal adjustable section 0-10V...
Page 31 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Figure 2.16 Schematic diagram of the code switch switching Page 31 of 41...
Page 32 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Chapter 3 Human-machine interface: HMI introduction The main contents of this section are: Human-machine interface function and operation introduction The wire supply structure is installed and used Page 32 of 41...
Page 33 Can set the laser, laser swing head related parameters, can also control the light mode, at the same time can select the machine inside the main interface storage process parameters, while the adjusted art parameters, convenient subsequent direct call, also can customize the art package and can be obtained in the welding process of various welding mode.
Page 34 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Operation and use: Open the Qilin laser multi-station control system, click select to set the communication parameter setting, select the serial port 1, port rate 115200, click confirm. After selecting the communication parameters, then power the control board and enter the multistation control system.
Page 35 Water cooling box status: refers to the working state of the water cooling box, showing red when the water cooling box is abnormal. Laser state: refers to the working state of the laser, showing the red color when the laser is abnormal.
Page 36 Gas: The blowing signal is effective when the manual test light is on (please close the gas button for automatic welding). Light lock: control of the laser light signal (the light lock button automatically closes after 15 minutes without operation).
Page 37 When selecting 1000W laser: P (1000W laser) = P (1500W laser) * (1000 / 1500) When selecting 2000W laser: P (2000W laser) = P (1500W laser) * (2000 / 1500)
Page 38 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding 3.2 Installation and use of the wire supply structure SST 30 Installation diagram: Page 38 of 41...
Page 39 BWT 30-PC Qilin Double pendulum Light Industrial Flexible Welding Note: The SST 30 wire clamp is installed as follows Page 39 of 41...
Page 40 7. The laser head is so complex. To avoid short circuit, stay away from the water source and make sure that no liquid can be sprayed on the laser head. 8. Laser head refuses to use strong wind to blow and clean the laser head, and can only be wiped with alcohol and dust-free cloth.
Page 41 Tel.: 18018735163 Fax: 0755-27999931 Address: Room 901, Building E1, SongshanLake Intelligent Valley,Yanhe North Road No.9, Liaobu Town,Dongguan City,Guangdong China Thank you for using the products of Guangdong Qilin Laser Technology Co., Ltd.! Page 41 of 41...

This manual is also suitable for:

Bwt 30 V30-pc