Allied AC410 Safety, Operation, Maintenance And Parts

Hydraulic plate compactor

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Safety, Operation, Maintenance and Parts

Thoroughly read and understand the content of this manual before using the Allied HPC. The safe and efficient

use of the Allied equipment depends upon proper installation, operation, maintenance and training.

Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied

Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this

manual must include effective date shown on inside cover.

Allied PBS, Allied Attachments Hydraulic Plate Compactor

Hydraulic Plate

Compactor

Models:

AC410

AC1216

AC1725

AC3040

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Summary of Contents for Allied AC410

Page 1 Allied equipment depends upon proper installation, operation, maintenance and training. Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this...
Page 2 When changes become necessary, these will be noted in the table below. Specifications are based on published information at the time of publication. Allied PBS, reserves the right to change, edit, delete or modify the content of this document, including descriptions, illustrations and specifications without prior notification. For document updates go to www.alliedpbs.com...
Page 3 Signal Words Safety messages appear throughout this manual and “DANGER”, “WARNING” and “CAUTION” are signal on labels affixed to the Allied equipment. Read and words used to express severity of consequences understand the information communicated in safety should a hazard be encountered.
Page 4 Pictograms are used to rapidly communicate Falling object information. For the purposes of this manual and Unsupported loads labels affixed to the Allied equipment, pictograms are defined as follows: Read the manual before use. Refer to the manual for further Crush point / Falling part details or procedures.
Page 5 Always follow procedures that promote safe Improper installation, operation or maintenance of conditions for workers and bystanders. The standard the Allied equipment could result in serious injury or safety precautions expected and required of those death. Only qualified operators may operate the working in construction shall include, but not limited Allied equipment.
Page 6 Operational Safety Program installed and in place. Guards shall not be removed unless for the purpose of inspection and service of The safe and efficient use of the Allied equipment components. Reinstall all guards after service or depends upon proper installation, operation, adjustments are completed.
Page 7 Table of Contents SECTION Page SECTION Page Contact Information & Document Revisions 3.0 Product Information........4 Safety Information… ..........ii 3.1 Description and Application………..…...… Safety Statements & Hazard Alerts......ii 3.2 Familiarization of Major Subassemblies… ..4 Purpose of Safety Messages ........ii 3.3 Principle of Operation…...
Page 8 Table of Contents - [cont’d] SECTION Page 8.7.1 Bearing Lubrication… ........12 8.7.2 How To Check Bearings… ......12 8.7.3 Bearing Replacement ........12 8.7.4 Bearing Removal… ........12 8.7.5 Bearing Installation… ........12 8.8 Spring Mount Replacement ......12 8.9 Tightening Torque…...
Page 9 Allied dealer or the Allied Customer Service Department. The content of this document has been reviewed for accuracy. Allied PBS has endeavored to deliver the highest degree of accuracy and every effort has been made to provide information as complete as possible.
Page 10 2.0 Warranty Protection Summary 2.1 Overview Use the Allied attachment only for the purpose for • which it is intended. The Allied work tool is delivered assembled, lubricated, and factory tested. Upon receipt of the Understand that particular applications, such as •...
Page 11 2.3 Allied Product Policies In this manual, Allied recommends Hydraulic Plate Compactor (HPC) applications, maintenance and service consistent with industry practices. Allied assumes no responsibility for the results of actions not recommended in this manual and specifically the results of: Improper Training •...
Page 12 3.0 Description and Application - Typical Suspension System – Rubber Spring Mounts suspend the Dynamic Assembly from the Mounting The Allied HPC is a boom-mounted, hydraulic Frame. They isolate the vibratory energy from powered, vibratory plate compactor and driver. It is transferring to the carrier and operator.
Page 13 4.1 Match Compactor Type to Application repositioning of the carrier may be required to achieve a finished surface. The Allied HPC is a vibratory plate compactor, designed for mounting on mobile equipment with 4.2 Carrier With Auxiliary Hydraulic Circuit hydraulic booms, such as rubber tired or track-type construction vehicles.
Page 14 5.0 Mounting Information 5.1 Mounting Frame and Mounting Bracket The Allied HPC is furnished with a custom pin-on type mounting bracket. The bolt set (furnished) fastens the bracket to the top frame. Once fastened to the Flat-Top frame, the HPC can be attached to the carrier in the same manner as mounting a bucket.
Page 15 6.0 Install / Uninstall HPC 6.1 Connect Pressure and Return Lines 1. Connect Supply [IN] and Return [OUT] hoses to carrier’s hydraulic circuit. 2. Raise the HPC off the ground and operate the bucket cylinder to ensure hoses will not be pinched or restricted.
Page 16 CAUTION Injury from flying debris. Personal IMPORTANT protection equipment, including safety The Allied HPC is designed to provide optimum eyewear, must be worn when operating performance with reliable service life at a specific or servicing this equipment. flow range and oil pressure. Prior to its first use on a machine, it’s important to test the hydraulic circuit.
Page 17 180 F (80 minimize heat build-up. The Allied HPC combines three actions that are The rate of compaction to a 95% Modified Proctor will highly effective in the compaction of granular type vary due to many factors, including variations in soils: operator technique.
Page 18 8.2 Maintenance Schedule Overview WARNING When properly installed, operated and maintained by Crush injury. Never rely on the rotation qualified personnel, the Allied equipment requires a system or cylinders as a means of minimum of maintenance. support when servicing the Allied equipment.
Page 19 IMPORTANT approved hydraulic oils and hydraulic system maintenance. Do not make alterations to the HPC without written authorization from the Allied Engineering IMPORTANT Department. Contamination will diminish service life of 8.4 10 Hour (Daily) Maintenance components.
Page 20 HPC. 3. Slowly press bearing into housing. Questions regarding maintenance, repair or operation can be directed to Allied Technical Service. For 4. Clean and lubricate the eccentric shaft. questions regarding replacement parts, contact Allied’s Customer Service.
Page 21 8.0 Care and Maintenance – [cont’d] CAUTION Some components of the HPC are heavy. Use approved lifting equipment to properly support and stabilize loads. CAUTION Crush injury. Do not place hands or fingers between mounting frame and compaction plate during removal of spring mounts.
Page 22 8.0 Care and Maintenance – [cont’d] NOTE: After bolt installation, operate the HPC for a Table 8.2 Standard Tightening Torque few hours, and then re-check bolt torques. Bolt head identification markings. SAE Grade and for metric bolts, the Property Class is indicated. Fig.
Page 23 9.0 Lifting, Transport & Storage 9.1 Lifting & Transport Precautions 9.2 Storage During periods of non-use, protect against damage. WARNING Crush injury may result if the HPC shifts • Store in upright position or falls. Do not lift the HPC by the mounting pins or whip hose.
Page 24 This guide identifies several commonly encountered CAUTION conditions and the recommended corrective action. Only qualified personnel, having knowledge of the For conditions other than these, contact the Allied Technical Service Department. machine’s systems, proper test equipment and tools should attempt adjustments and repairs.
Page 25 It’s important to measure the machine's hydraulic load. Use test results to confirm that the hydraulic performance prior to using the Allied work tool. The circuit is properly calibrated and set in accordance to performance of the work tool is impaired by a...
Page 26 (values given in GPM / LPM) necessary for the safe parking brake. Follow all safety and and efficient operation of the Allied work tool. operating instructions provided by the carrier manufacturer. Efficient performance is directly related to speed of the motor.
Page 27 12.0 Technical Information – [cont'd] Operating Pressure – A measure of the hydraulic oil Static Relief Pressure – Also referred to as “Full pressure (values given in PSI / BAR) taken in the Relief Pressure”. The pressure measured at the attachment’s supply line during operation.
Page 28 12.0 Technical Information – [cont’d] 12.4 Control Valve – Adjustments, Function, Identification & Port Connections 12.4.1 Control Valve – Adjustments IMPORTANT The valve is factory pre-set and requires no further adjustments. 12.4.2 Control Valve – Function & Benefit The four functions are: 1.
Page 29 12.0 Technical Information – [cont'd] 12.5 General Specifications The HPC is offered in multiple configurations. Pay strict attention to values, figures, captions and notations. Table 12.2 General Specifications Model AC410: • Impulse Force: ton (tonne) 4.5 (4) Cycles: RPM 2,000...
Page 30 13.0 Parts Information The HPC is offered in multiple configurations. Pay strict attention to figures, captions and notations. Model AC410 PART NO DESCRIPTION COMMENT...
Page 31 32CC 579320PBS MOTOR M12 X 30 BHC -02 BOLT BHC -03 SPRING WASHER PT 1/4" X PF 1/4" BHC -04 JOINT 1/4"905 X 1/4"905 X 250L BHC -05 HOSE M12 X 40L BHC -06 BODY COVER BOLT AS 236 579311PBS O-RING 1B G155 579312PBS...
Page 32 Model AC1216...
Page 33 PART NO DESCRIPTION COMMENT 579295PBS MOTOR 63CC BHC-02 BOLT M14 X 35 BHC-03 SPRING WASHER BHC-04 JOINT PT 1/4" X PF 1/4" BHC-05 HOSE 1/4" X 300L BHC-06 BODY COVER BOLT M14 X 65L 579286PBS 0-RING AS 250 579287PBS 0-R I NG 1B G220 BHC-09 BODY COVER...
Page 34 Allied Construction Products, LLC www.alliedcp.com Model AC1725...
Page 35 Allied Construction Products, LLC www.alliedcp.com PART NO DESCRIPTION COMMENT 579306PBS MOTOR BHC-02 BOLT M14 X 35 BHC-03 SPRING WASHER BHC-04 JOINT PT 1/4" X PF 1/4" BHC-05 HOSE 1/4" X 300L BHC-06 BODY COVER BOLT M14 X 65L 579297PBS 0-RING...
Page 36 Allied Construction Products, LLC www.alliedcp.com Model AC3040...
Page 37 Allied Construction Products, LLC www.alliedcp.com PART NO DESCRIPTION COMMENT 579309PBS MOTOR BHC-02 BOLT M14 X 35 BHC-03 SPRING WASHER BHC-04 JOINT PT 1/4" X PF 1/4" BHC-05 HOSE 1/4" X 300L BHC-06 BODY COVER BOLT M14 X 65L 579297PBS 0-RING...
Page 38 Notes...

This manual is also suitable for:

Ac1216 Ac1725 Ac3040