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Summary of Contents for Crusader vacwerks VW150
- Page 2 CONTENTS Contents EC-Declaration of conformity Safety Procedures Safety Instructions for the owner Instructions for the installation, maintenance and operating personnel Hazard Alert Symbols Installation Site Requirements Intended use. Emissions Special Hazards Workplaces Instructions for the Operator 4.10 Equipment for Personal Protection 4.11 Behaviour in Emergencies 4.12...
- Page 3 2. CERTIFICATE Vacwerks VACUUM LIFTING EQUIPMENT The undersigned certifies on behalf of Vacwerks BV, that the data below are correct and that the de- scribed vacuum lifting unit or defined set of vacuum lifting equipment is consistent with the provisions of the EC Machinery Directive 2006/42/EC.
- Page 4 3. SAFETY PROCEDURES It is the contractor’s responsibility to ensure that the device is checked by an expert in periods of ▶ max. 1 year and all recognized errors are removed. The corresponding regulations of the declaration of conformity must be observed ▶...
- Page 5 4. SAFETY Instructions for the owner: The lifting devices Vacwerks VTH-series are manufactured per current technical standards and are safe. Nevertheless, they will present hazards ▶ if they are not operated by qualified or at least trained staff, ▶ if they are used contrary to the approved applications. This may result in ▶...
- Page 6 Installation Site Requirements: The lifting device may not be operated in rooms which contain explosive atmospheres. The ambient temperature of 40 °C must not be exceeded. Ensure by internal instructions and checks that the installation site is always kept clean and tidy. Intended Use: Lifting devices of the VTH-series are designed for lifting, transporting and laying stone slabs, concrete elements, steps, stoneware pipes, etc.
- Page 7 4.10 Equipment for Personal Protection: When operating the device always wear: ▶ safety shoes (with steel toecaps), ▶ tough gloves. ▶ ear protection. 4.11 Behaviour in Emergencies: An emergency exists when power suddenly fails (device switches off), the vacuum pressure drops in the red danger zone on the scale of the vacuum gauge. Lower the load immediately if possible.
- Page 8 4.13 Safety Marking: SYMBOL MEANING It is not allowed to be under hanging loads. Danger to life! Do not lift any components off-centre. Danger of squeezing the hands. Read operating instructions before operating. 4.14 Hydraulic excavator and other lifting equipment: ▶...
- Page 9 5. TECHNICAL DATA OPERATING CONTROLS: Lifting Eye Vacuum Gauge 110 Volt Plug On/Off Switch Locking Pin Rubber Sealing Release Valve Suction Pad Steering Handles Parts with safety functions will be explained more elaborately. 5.1.1 On/Off switch: The On/Off switch is used for switching the unit on and off. 5.1.2 Release valve: ▶...
- Page 10 Technical Data: Maximum Lifting Capacity Frame 200 Kg, 441 Lbs Weight without suction pad and steering handle 18 Kg, 40 Lbs Blower motor, Power 1200W Voltage 110V/60Hz Temperature range 0° - 40° Calculated save working load suction pads At -200mbar low pressure Standard Suction Pads for VTH-150-BL Dimension Plate...
- Page 11 ▶ The device is only designed for the use specified in this documentation. ▶ Every other use is not authorized and is forbidden ▶ All relevant safety regulations, corresponding legal regulations, especially regulations of the declaration of conformity, and additional local health and safety regulations must be observed. Prior to every operation, the user must ensure that: ▶...
- Page 12 NOT ALLOWED ACTIVITIES: Unauthorized alterations of the device and the use of any self-made additional equipment could cause danger and are therefore forbidden!! Never exceed the carrying capacity and the nominal width/nominal size of the device. All unauthorized transportations with the device are not allowed: ▶...
- Page 13 WORKING POSITION Steering Handles Power Cable Connect electric power to the lifting device. Before connecting, check that the local voltage and frequency agree with the values shown on the rating plate. If this is not the case, do not connect the power.
- Page 14 7. OPERATING Safety Instructions: ▶ The ground or floor in the working area should by clean and dry or rough enough to ensure that the operating personnel cannot slip. ▶ The device is intended for manual transport of paving stones or slabs. You can also use the vacuum device suspended only vertically from a crane or other lifting tackle in conjunction with a lifting device.
- Page 15 Lifting, Transporting and Lowering Loads: The following operating steps must be checked by a qualified mechanic prior to use of the device by the operating personnel. Correct any faults before the device is used. 7.2.1 Lifting Loads: ▶ Switch the vacuum motor on. ▶...
- Page 16 8. TROUBLESHOOTING The device may be installed and maintained only by qualified personnel such as mechanics and electricians. After any repair or maintenance work, check the safety devices as described in the section “Safety” . FAULT CAUSE REMEDY Vacuum Motor isn’t working. Vacuum Motor is broken.
- Page 17 Suction Pads/Seals: Remove any foreign bodies and contamination such as adhesives, glue, sawdust, dust, etc. sticking to the seals at least once a week. Use glycerine to clean the seals. Immediately replace damaged seals (tears, holes, waves). Do not use petrol (gasoline). Use cleaning agent to clean the device (do not use petrol (gasoline) or aggressive or corrosive fluids to clean the device.
- Page 18 10. Spare Parts This equipment is guaranteed in accordance with our Metaalunie voorwaarden (Terms Metaalunie). This also applies to spare parts where these are original parts supplied by us. We will assume no liability for damage caused by using non-original spare parts and accessories. Wear and consumable parts are not covered by the guarantee.
- Page 19 PICTURE C. PICTURE D1.
- Page 20 PICTURE D2. PICTURE E.
- Page 21 PICTURE F. Description Amount Part # Locking pin complete with security clip 2 pieces 70220004 Blower pump 1 piece 20100015 Sealing Blower pump 1 piece 20100016 Vacuum gauge 1 piece 70170002 Vacuum hose 4x260 1 piece 20100035 Screw 1/8x4 1 piece 20100039 Grip handle Ø...
- Page 22 PROOF OF MAINTENANCE The claim under guarantee for this device only exists and is subject to the proper execution of the mandatory maintenance works. (In case of warranty request please always attach a copy of the proof of maintenance) Operater Device Type Article Number Device Number...
- Page 23 Minimum 1x per Year Date Maintenance Work Inspection by Company Company Stamp Name Signature...
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