Subscribe to Our Youtube Channel
Related Manuals for Hubbell BURNDY PATRIOT 221 Series
Summary of Contents for Hubbell BURNDY PATRIOT 221 Series
- Page 1 SAFETY OPERATING & MAINTENANCE INSTRUCTIONS (ENGLISH) ® PATRIOT 221 SERIES Scan this code with your mobile device for the latest SOMI revision and installation information. © 2025 BURNDY LLC...
- Page 2 THIS PAGE INTENTIONALLY LEFT BLANK...
- Page 3 TABLE OF CONTENTS SAFETY INFORMATION ....................3 USE ........................... 5 DESCRIPTION ........................5 FEATURES AND BENEFITS ..................... 6 PARTS OF THE TOOL ...................... 6 PRE-OPERATION INSTRUCTIONS .................. 7 OPERATION ........................12 MAINTENANCE ....................... 15 SERVICE ......................... 16 TROUBLESHOOTING ..................... 17 COMMONLY ASKED QUESTIONS ..................
- Page 4 SAFETY FIRST The information provided in this manual is essential for the safe handling, ® operation, and maintenance of a BURNDY ® PATRIOT 221 series tool. The operator must read, understand, and follow these instructions and ALL safety warnings and labels before operating this tool. Use this tool only in accordance with the manufacturer’s specifications.
- Page 5 Use all appropriate personal safety equipment when handling, operating, and servicing this tool such as: safety shoes, hard hat, eye and ear protection, work gloves, and long sleeves. To help ensure safe operation of this tool, keep all safety labels clean and legible. Replace labels with new labels when necessary.
- Page 6 FEATURES AND BENEFITS Battery-powered design reduces hand actuation force by up to 90%, compared to conventional ratchet hand tools. ® Jaw fits into the same envelope as conventional BURNDY ratchet hand tools, allowing the user to fit the tool into tight spaces and cabinets. Half-scissor jaw provides a stationary jaw which can be used to more easily line up the connector in the die for crimping.
- Page 7 PRE-OPERATION INSTRUCTIONS Read and follow all PRE-OPERATION and safety instructions provided for your ® BURNDY PAT221 Crimper and Makita Battery Charger. Failure to follow the proper operating instructions and safety information provided can lead to serious personal injury or death. Follow these PRE-OPERATION instructions to ensure your tool is in proper working condition.
- Page 8 FLUTTER PREVENTION FEATURE To ensure the tool achieves the calibrated compressive load, the tool uses Flutter Prevention to limit tool misuse. Flutter is when the Trigger is pulled to turn on the motor, then released and pulled repeatedly before completing a crimp cycle. The tool will stop and the Alert Light will rapidly blink.
- Page 9 SETUP The following instructions cover proper wire preparation, insertion requirements, die selection and installation to ensure safe and reliable connections. UL Listing and CSA ® Certification are only valid when using the BURNDY Engineered System and following ® BURNDY Installation Instructions. CONNECTOR AND DIE SELECTION Select the appropriate connector based on Wire Material, Wire Construction/Class, and Wire Size.
- Page 10 For the Die Sets 2210NV221 and 221BV221, use one crimp per connector. To identify connector families with UL Listings, refer to the chosen PAT221 Die sales drawing or check that the PAT221 tool is included on the ® connector’s packaging, sales drawing, or BURNDY Master Catalog page.
- Page 11 While continuing to hold the Trigger, use the provided Die Screw Hex Key (1/8”) to tighten both shoulder screws until they bottom out. No more than 1 ft-lb of torque is required. DO NOT force anything to fit together. To remove dies: Remove battery and engage/lock the Safety Switch.
- Page 12 The tool may only be operated with dies installed. Attempting to operate the tool without ® paired BURNDY PAT221 dies may result in tool damage. Attempting to use the incorrect ® BURNDY PAT221 dies or grooves for a given connector may result in tool damage. OPERATIONS TEST Ensure that dies are installed in the jaws and that all body parts are away from the pinch points prior to operating tool.
- Page 13 Position the tool properly on the connector. Make certain that the die is aligned over any crimp area indicators. Follow any other connector specific installation instructions. The use of the Locator Plate is recommended when installing the following connector families: T/YAD-, TP/BA-, TN/YAES-, YAE-, YAV-, and YAEV- (Exception: YAEV10- must NOT be installed with the Locator Plate and should be visually aligned with the middle of the barrel).
- Page 14 Release the Trigger to begin the retraction operation. NOTE: If the tool does NOT begin the retraction operation, the tool has not completed its crimping cycle. If Flutter Prevention [pg. 8] has not been activated, you may continue to fully depress the Trigger until the crimping operation is complete.
- Page 15 MAINTENANCE Failure to perform regular maintenance tasks could result in bodily injury and/or property damage. The service life of a tool can be greatly improved with proper care and maintenance. To ® extend the life of your BURNDY PAT221 tool, follow the recommended maintenance tasks outlined below.
- Page 16 DIE INSPECTION To confirm dies are still within specifications and the tool has proper alignment, the following steps may be taken to inspect the die grooves. BURNDY® recommends performing these steps roughly every 5000 cycles on a Die Set. Ensure that dies are installed in the jaws per the Die Installation instructions [pg. 10] and that all body parts are away from the pinch points prior to operating tool.
- Page 17 TROUBLESHOOTING It is not recommended that the end user attempt to perform repairs on this tool, as specialized repair tools, training, and/or procedures may be required. Should you have any questions or problems with your BURNDY ® PAT221 tool, please do not hesitate to contact the Customer or Technical Service Departments by calling 1-800-346- 4175 or the BURNDY ®...
- Page 18 ALERT LIGHT (RED LED) GUIDE PATTERN TRIGGERING EVENTS REMEDY • Emergency Release (pg. 7) • The tool will automatically Slow blinking return the tool to the open The Trigger was pushed out position and then perform while the Jaws were not in an auto-calibration.
- Page 19 COMMONLY ASKED QUESTIONS Q - How many crimps can I get before I need to recharge the battery? It is very difficult to estimate the number of crimps you will get before recharging the battery. This will depend on many factors such as temperature, size, and type of material being crimped, how the tool is used, the weather, etc.
- Page 20 PARTS Replacement Labels CATALOG NUMBER DESCRIPTION LBLPRODLPAT221 PRODUCT LABEL, LEFT LBLWARNRPAT221 WARNING LABEL, RIGHT LBLSFTYPAT221 SAFETY (EMERGENCY RELEASE) LABEL, TOP LBLCASEPAT221 CASE LABEL Batteries and Charger CATALOG NUMBER DESCRIPTION BAT18V2AHLI BATTERY, MAKITA, 18V LI-ION, 2.0AH BAT18VLI BATTERY, MAKITA, 18V LI-ION, 3.0AH BAT18V5AHLI BATTERY, MAKITA, 18V LI-ION, 5.0AH PATCHGRLI...
- Page 21 MAKITA BATTERY INFORMATION When the battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. Under abusive conditions, liquid may be ejected from the battery, avoid contact.
- Page 22 APPROVED BATTERY RECYCLING LOCATION: ® BURNDY encourages recycling of its products whenever feasible. Recycling regulations ® and methods vary within North America and BURNDY does not endorse any one recycling ® method or company. Consumers that wish to recycle BURNDY products in North America are asked to do so according to your local, state and federal regulations.
- Page 23 THIS PAGE INTENTIONALLY LEFT BLANK...
- Page 24 For more information contact: ® BURNDY TOOL SERVICE CENTER 150 Burndy Road Littleton, NH 03561 1-800-426-8720 1-603-444-6781 PAT221SOMI Rev. C Additional or replacement manuals may be obtained free of ® Item #50121182 charge from the BURNDY Tool Service Center.
Need help?
Do you have a question about the BURNDY PATRIOT 221 Series and is the answer not in the manual?
Questions and answers