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HBM-604Bn/BP-UL
Driver Card Manual
Features:
Operates FS, FE and FP series motors
Runs one or two Power Mollers in one or
two zone configurations
10 pin motor connector only
LED indications for operation and error
statuses
Automatic or manual recovery for error
statuses
Motor protection against overheating,
stall condition and overspeeding
Lead free design for RoHS conformity
Logic for general zero pressure
accumulation (ZPA) is built-in
Singulated release
Slug (train) release with Flexible Zone
Recognition (patented)
Specifications subject to change without notice
Revised 1/22/2025
2 Great Valley Blvd., Wilkes-Barre, PA 18706
Office Ph: 570-820-8811
Fax: 570-820-8838
www.itohdenki.com
Direct connection for two photo-sensors for
power and signal
Easy connection between adjacent HBM-604B-
UL's with communication cables simplifies
wiring
Independent speed control for each motor
Adjustable timers by rotary switch
Automatically detects the end of a conveyor
line for accumulation when the communication
cable is disconnected
Stable speed function to ensure that different
weight articles travel at the same rate
Enclosure is made from fire resistant ABS

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Summary of Contents for ITOH DENKI HBM-604BN-UL

  • Page 1 HBM-604Bn/BP-UL Driver Card Manual Features: Operates FS, FE and FP series motors Direct connection for two photo-sensors for Runs one or two Power Mollers in one or power and signal two zone configurations Easy connection between adjacent HBM-604B- 10 pin motor connector only UL’s with communication cables simplifies LED indications for operation and error wiring...
  • Page 2 Conveyor Zone Configuration -Standard Zone -Infeed Zone 20-26 -Discharge Zone -Single Zone One MDR -Single Zone Two MDRs -Handshake Signals from HBM-604B-UL to IB-E Revision History Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 3 Specifications HBM-604B-UL Operating Instructions Dimensions: User Interface: Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 4 Insert leads in proper order. (Lead should be stripped approx: 0.31~0.35”) WAGO connector must be inserted and/or pulled out carefully, so as not to damage other parts. Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 5 Outputs a signal on CN4-6 when motor B runs Sensor output (SEN B; SW2-1 OFF) Outputs a signal on CN4-6 when sensor B is blocked Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 6 Wire size: Motor status 26 AWG Error reset Equivalent 8 wire cable 0V DC Sensor status Sensor status Communication Cable – Straight-through wiring (Not crossover) Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 7 Hall sensor U - Violet Hall sensor V – Orange Terminal pins: JST #SXH-001T-P0.6 Hall sensor W – Green Thermistor – Light Blue Brake – Yellow Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 8 Atmosphere has no corrosive gas output circuit. Damage may also occur to the input PNP output(s) Vibration is < 0.5G circuit on the controller. Indoor use only Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 9 Vibration is < 0.5G - Indoor use only Over-speeding of the roller’s no-load Over-Speeding speed by more than 50% may cause Back EMF will be generated. damage. Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 10 The card will automatically reset the thermal protection once it or the motor has cooled to operating temperature. This will also reset a low voltage error once the voltage becomes stable Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
  • Page 11 When active the output will be +24V DC ▪ Do not connect to a low impedance input, 0V, or GND NPN (OFF) [Default on HBM-604BN-UL] When active the output will be 0V DC DIP switch 1-4 – Release modes [Default OFF] ZP2 (OFF) –...
  • Page 12 Therefore, once an article clears the photosensor connected to this input (CN4-5), zone B will continue to operate and allow the article to reach the next zone’s photo-sensor Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
  • Page 13 For example: PM486FE-20 will reach its maximum speed at setting 2. Any higher settings (3~9) will have no effect on its speed Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
  • Page 14 Upstream zone’s photo-sensor becomes blocked again Run hold Timer is RESET when It reaches the set time Present zone’s photo-sensor becomes blocked Upstream zone’s photo-sensor becomes blocked Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 15 • HBM-604BP-UL – PNP input type • HBM-604BN-UL – NPN input type Note –signal type for all outputs can be manually switched in the field by DIP switch 1-3. When the signal is not active, there is no voltage present NPN (OFF) –...
  • Page 16 ⚪ ⚪ Not used No Operation (OFF) (OFF) �� ⚪ Operational Normal (ON) (OFF) MOTB (Motor B) ⚪ ⚪ Not used No Operation (OFF) (OFF) Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 17 ⚪ (ON) (ON) �� �� ⚪ ⚪ ⚪ ⚪ Dynamic ⚫ (ON) Back EMF �� �� �� ⚪ ⚪ ⚪ ⚪ (ON) brake Blinks (6Hz) Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 18 CN4-3 for motor B with DIP switch 2-3 ON for motor A and DIP switch 2- 4 ON for motor B will reset this error. Review Connections CN4 and Input/output settings, DIP switch 2-3 and 2-4. Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811 www.itohdenki.com...
  • Page 19 DIP switch 2-4 ON for motor B will reset this error. Review Connections CN4 and Input/Output settings, DIP switch 2-3 and 2-4. As long as a run signal is applied a jam error status will not turn ON Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
  • Page 20 This configuration (factory set) is the standard set-up for any zone that is not specifically an infeed or discharge zone. Review page 3 for default dip switch settings. Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
  • Page 21 A or B’s zone status. The sensor timer is active after the infeed photo eye clears. An external controller may be necessary for specific applications Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
  • Page 22 (or cleared the photo-eye). Whenever the discharge signal is not active, the zone will stop and accumulate whenever an article is present. Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
  • Page 23 CN4-1. Note: Power must be cycled OFF-ON for switch changes to take affect if settings are changed while the card is already powered ON Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
  • Page 24 CN4-1. Note: Power must be cycled OFF-ON for switch changes to take affect if settings are changed while the card is already powered ON Itoh Denki USA Inc. 2 Great Valley Blvd., Wilkes-Barre, PA 18706 Office Ph: 570-820-8811...
  • Page 25 • When using an HBM-604BP-UL, connect the common on Remote Input to 0V and the common on Remote Output to +24V. When using an HBM-604BN-UL, connect the common on Remote Input to +24V and the common on Remote Output to 0V...
  • Page 26 REVISION HISTORY Revision Number Change 15-0115 Initial document 15-0528 Updates to page 11 forcible run 19-0107 Updated to -UL and updated address Corrected references in text to CN2 pins to reference CN4 pins. 20-0130 Altered some wordings and images to bring text and images in line with those of HBK-608.

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