Fluid.io MARIMEX ViscoScope S-1 Series Installation And Operating Manual

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ViscoScope

Prozess –

Viskosimeter

Systeme

Handbuch

Installation

Bedienung

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Summary of Contents for Fluid.io MARIMEX ViscoScope S-1 Series

Page 1 ViscoScope ® Prozess – Viskosimeter Systeme Handbuch Installation Bedienung...
Page 2 The reproduction and transfer of the text, diagrams or images contained in this document either in whole or in part, even for training purposes, is only permitted with the prior written permission of Fluid.iO Sensor + Control GmbH & Co. KG. This also applies to reproduction through any process including storage and transfer on paper, transparencies, films, tapes, discs and other media.
Page 3 Inputs- und Outputs ..........................23 Analog input ............................23 Analog outputs ..........................23 Digital outputs ........................... 24 Relays ............................... 24 Connecting inputs, outputs and relays ....................24 Connection VS-D250 ......................... 25 © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 2...
Page 4 General instrument specifications ....................... 44 Sensors ..............................44 Transmitters ............................45 Electrical specifications ......................... 45 Warranty ..............................46 Instrument warranty ..........................46 Performance guarantee ......................... 47 Limitation of liability ..........................47 Page 3 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 5 Important notes are written in red. Overview of all manuals ViscoScope® Before Installation ViscoScope® ViscoScope® ViscoScope® Manual Parameter- ATEX + Installation + IECEx Examples Operation ViscoScope® Modbus RTU © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 4...
Page 6 The operating safety of the instrument cannot be guaranteed if it is used incorrectly or for purposes for which it was not intended. In such cases, Fluid.iO Sensor + Control GmbH & Co. KG (Marimex®) accepts no liability for damages or consequential damages.
Page 7 All the sensor probes contain a Pt100 for measuring the process temperature. For applications in higher temperatures (versions ST, HT and XT), an additional Pt100 is installed in the sensor housing (only model S-3****-** / VA-300*-**). © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 6...
Page 8 We therefore recommend that you pay attention to the same system numbers when receiving the system and that you pay attention to the correct assignment of the components when installing several systems. Page 7 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 9 Sensor – Type S-1***-** * Position Refers to Values 1.* and 2.* Sensor design 10, 20, 1F Viscosity range C, B, S 4.* and 5.* Temperature range BT, LT © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 8...
Page 10 Without non-active-extension, without housing spacer (riser) S-351*-** Without non-active-extension, with housing spacer (riser) S-360*-** With non-active-extension, without housing spacer (riser) S-361*-** With non-active-extension, with housing spacer (riser) Page 9 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 11 +1700°C / +3100°F To prevent condensation or overheating, the sensor housing must be purged with inert gas or clean, dry process air, depending on the application © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 10...
Page 12 Type S-1***-** / VA-100*-** sensors are packed in a cardboard box. Sensors of type S-3***-** / VA-300*-** are packed in two different cartons or in wooden boxes. Page 11 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 13 Inspect it for any visible damage. Fig. 1: Open the box. Fig. 2: Remove the foam cover © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 12...
Page 14 Fig 6: Remove the cover and place it upside down on a stable, straight surface. Pull the sensor out of the inlet by the 4 support strips. Page 13 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 15 Here the sensor lies securely. Prevent carrying on the sensor and do not bump it with hard objects Fig 10: Cut the support strips with a side cutter © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 14...
Page 16 Remove the wooden inlet from the box or carton Fig 15: If the sensor cannot be removed directly from the mounting plate (by loosening the screw bolts), then remove the mounting plate screws Page 15 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 17 • If material has solidified around the sensor probe, do not attempt to remove the sensor by force. Remove the solidified material, e.g. by using a solvent or heating the flange © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301...
Page 18 • An acceptable value for external vibrations can be established while adjusting the zero- point or even during operation (stable values). Ask Marimex® or your local representative for information regarding unstable values Page 17 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 19 Take care not to pull out the transmission cable. Now you can tighten the cable land in order to relieve any strain on the cable and complete IP65 protection. © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301...
Page 20 ViscoScope® - Handbuch Installation + Operation Connection diagram Sensor S-1***-** / VA-100*-** with 1 Pt100 / RTD Page 19 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 21 Installation + Operation ViscoScope® - Handbuch Connection diagram Sensor S-3***-** / VA-300*-** with 1 Pt100 / RTD © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 20...
Page 22 ViscoScope® - Handbuch Installation + Operation Connection diagram Sensor S-3***-** / VA-300*-** with 2 Pt100’s / RTD’s Page 21 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 23 • Live parts are exposed when the transmitter housing is open. It is therefore essential to disconnect the transmitter from the supply voltage before opening the housing. © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 22...
Page 24 Fig 18: Analog output card for VS-D250 and VS- 4450 transmitters with sliding switch, switchable from mA to volts (factory set to mA). Page 23 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 25 • In the VS-4450 transmitter, the relay board is integrated by replacing the spacer bolts Connecting inputs, outputs and relays The connections for the inputs, outputs and relays are shown in the following connection diagrams. © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 24...
Page 26 Transmitter with 1 analog and 1 digital output Using analog and digital outputs at the same time can affect the analog signal. Connection VS-4450 Transmitter with max. 4 analog outputs Page 25 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 27 The front panel has a 2-page display with 4 lines per page, three keys, four LEDs for alarms and other functions as well as a status LED. The transmitter can be connected to a PC using a DB9 connection jack. © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 26...
Page 28 LED for alarm 1 3 Navigation key LED for sensor function 4 Navigation key LED for temperature compensation 5 Function LED 10 LED LED for alarm 2 Page 27 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 29 “Configuration Level”. The factory Alarm 2 LED setting is “Off”. After you have configured the alarm function you require, you can set the value in “Alarm and Parameter Level.“ © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 28...
Page 30 The limit value is factory set in the transmitter. The following message appears in the display on Page 1 when the process temperature exceeds the limit value: TEMPERATURE WARNING Please refer Operator manual / Operator Interface Page 29 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 31 If this message appears, you must reduce the process temperature in order to switch the system back on and prevent damage to the sensor. If the process temperature continuously exceeds the limit value, you should upgrade the sensor accordingly. Please contact Fluid.iO Sensor + Control GmbH & Co. KG or your local representative. b) Coil-Temperature: The coil temperature is monitored in the models S-3***-ST, S-3***-HT, S-3***-XT, VA-300*-ST, VA-300*-HT and VA-300*-XT.
Page 32 ATTENTION: Older firmware versions show telephone numbers that are no longer valid. Please contact Fluid.iO Sensor + Control GmbH & Co. KG using only the following number +49-(0)6251-8462-0. If the coil temperature has been exceeded, the sensor may be damaged. If this happens, please contact Fluid.iO Sensor + Control GmbH &...
Page 33 You can alter the speed at which the numbers in the display change while you are entering the parameters. Pressing the other (second) arrow key in addition increases the speed by a factor of ten. © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 32...
Page 34 @ Process- completed Temp.:  Zero-point adjustment completed Current values on This is the “Operator Mode”. The system is the display. ready to measure Viscosity= 0 Page 33 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 35 Sets a deviation by which the zeropoint should be offset Viscosity - Factor 0.000 … 99.999 1,000 Sets a factor by which the viscosity value should be changed © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 34...
Page 36 0 = 0…20 mA / 0...10 VDC 1 = 4...20 mA / 2...10 VDC The selection of current or voltage output is made on the output card. Page 35 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 37 Output 3 min. Value -9999 … 999999 0 Lower range setting for analog (nur VS-4450) output 3 Value corresponds to 0 or 4 mA or 0 or 2 VDC respectively © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 36...
Page 38 1 (“Parameter Level”) for the selected parameter from Alarm 1 Configure, the Alarm 1 LED and the optional relay contact will be triggered. Page 37 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 39 1 = Alarm to viscosity 2 = Alarm to external input 3 = Alarm to process temperature 4 = Alarm to coil temperature 5 = Alarm on © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 38...
Page 40 Code Temp. Comp. 0…9999 Default access code for the ASTM „Temperature Compensation Level” Code Sugar Lin. 0…9999 See separate manual "Parameter examples" for applications, e.g., in sugar Page 39 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 41 Sets a viscosity switch value at which the temperature compensation is switched to another double pair (ASTM) Visc. Switch Hyst. 0…999999 Hysteresis setting for the viscosity switch value © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 40...
Page 42 These control functions can only be used in the VS-4450 if the optional relay card has been installed and the control parameter in “Alarm Configure 1” is set to 6 (“Configuration Level”). Page 41 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 43 As for Lin. A/D Value 0 Lin. Display 1...20 0 … 999999 As for Lin. Display 0 none This setting returns you to the “Operator Mode” user level © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 42...
Page 44 9, 10 and 11 on the sensor. Pin 9 + 10 and 9 + 11 must have Coil Pt100 is faulty identical values (± 0.5 Ohm), Pin 10 + 11 a much lower value Page 43 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 45 ± 0.3% to ± 0.5% or ± 1 digit of the display value – depending on the sensor type and viscosity range Accuracy ± 2% of the display value Certificates ATEX, IECEx, EHEDG © Fluid.iO Sensor + Control GmbH & Co. KG Version: DE-Rev5-20220301 Page 44...
Page 46 10 V Pin 4 + 5 Prozess-Pt100 Pin 6, 7 + 8 Power 275 Mw Current 310 mA Coil-Pt100 Voltage 3,5 V Pin 9, 10 + 11 Page 45 Version: DE-Rev5-20220301 © Fluid.iO Sensor + Control GmbH & Co. KG...
Page 47 Warranty Instrument warranty All instruments manufactured and sold by Fluid.iO Sensor + Control GmbH & Co. KG have a two year warranty beginning from the date of delivery. Faulty or defective instruments that have been used normally for the intended measurement purpose will be repaired or replaced by Fluid.iO Sensor + Control GmbH &...
Page 48 Sensor + Control GmbH & Co. KG if the instrument is faulty • Return of the instrument to Fluid.iO Sensor + Control GmbH & Co. KG for a refund if the said instrument fails to provide reproducible viscosity values under constant process conditions.

This manual is also suitable for:

Marimex viscoscope s-3 series Marimex viscoscope va-100 series Marimex viscoscope va-300 series Marimex viscoscope vs-d250 Marimex viscoscope vs-4450